Application Note THERMOX® AAIMETEK rrocess instruments Process Heaters, Furnaces and Fired Heaters Improving Efficiency and Reducing NOx PROCESS OVERVIEW Aprsstshotri 3 dec red hat ‘exchangor ht ues he Rt gas of ‘omtuston frase he omperaure ‘fated fing trough cso ‘bos aligned troupret ne heat. Deponng on hae, ‘ir alo oes or edhe, Sore nests spy eave the feodat a predoteminod orpsratre tothe next stago oe reacion ‘ofeo wife trav vaugn e ‘Sotes, ts, emma and feo lars Some pons my have aly Wo Bree Reta ile tages an have more han ty. Mot ofthe unt poration nthe plas requre fred hosts ana Fumats.Theso operators ncude: > ataton| > ied Cat Cracking 0) > Atyaton > caayeeReterming > centnous Catt Regenaraton (cor) > Thema craks » cosna > Hyérosacting Fre 7, Pose “yp proses heters canbe summarized as flows: > StrtUp Hester— suteup proces un her ie aguind tohestop 3s bos of ots bute eng he che > Frod Rebar — Proves helt tan colin by hesting {he caum batons and ape a poston ot Used whon het ‘oguremants eater tin can be cts tom saan, > cracking Fumace — Convers ier melee io sma nies, ‘sua th eat pss ace). > Presoce Heat Binge feo he requed emporio reacten sige. > Process Hester Vapors — Used toe and pry vapor charge port ete, > Cree OF Hoar — Hosts use por aan, > Refomsr Furnace — Chemia conver by eng saa need wh staat wamaotg.com4 PROCESS HEATERS Many retrees unto onde (es. 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Sever imperaré ‘measurements re normaly made nko te shed eaten The i peat breskvaamporairs ic ‘hetemperaue fhe Be gas afer to ‘adel Yoroved by radiant | Mesure of to eet at his cl feito vary imran sinc this : toring how wa hosters ent, Setup. Eas ho poative Pressure or nopate peste, can eas {oaereue peblors ‘Tiss oth oe place er fue as oxigen ard pom earns it ‘recting Secon and Sack acon he sas cal he rewcing. By he eee gs nts fohtel vie, Bs locton places fever ‘dorants one anor eat mich fase dowatiaorte abty e contol the process. easement of tack triton x comonepuooees is aly sie hore.‘The paromance oectnes of ress > Masini hoa every othe procera wile nniing felconsuroeon| > maximize heat deer wth vag ‘ua ay > inza neste rca woe ‘uted by pean, > Mmize sack enisions fest, CO, NOx) > Maximize safety Wort lovee Proper montoring an contr ings ents an voce roses nthe {etouirg areas of aster operon nay Sings ‘Atprosees hater consume age ‘rad ofl predic ha raceeary heat at must be ans 10 he mae rouge nec. Energy costs represen up io 65% tin cost ofumingachemoal ‘erhemialetnny cmon Fornaco and heater ile largest component fh et Inte par, thor wa Be essai ok ftoncy Improvemans 8 ase ul was cheap tithe oxoss ween Ne. Tsay may of he retary oceses require Idregon, ant et ryeronen- chef gace, wich were prewusly {hod 3 hoster, ow need fo ‘most ie demand Heel gs whch Shor: Tortre be me energy ‘onthe, be lee poem Cant use of 9s mates can conserve the aman inl Ure a MEETING PERFORMANCE OBJECTIVES Nox Roun | nica acon of NOx prodicod ‘rly can be atte othe hemi ening ny and singet tiaon iis ecire geste cate {NOx ad aber stack components: ‘Opaetng ha htt optimum fica ow sea a fing “ing eee ad pom combusts, ‘ho impoat a eet expansive wy o Prot ay “Tengeraieconl of ba proces ‘ams ond estos el a ‘efoming an exackng epeatins. ‘Since faring sno lenge pei, sees wt wc varying els tent are noted 9 Nel rhe ess. Th tudo ge vane ines! ateres nth rel econ, ‘Sa hereto greater demand: ‘ncaa be poset feed terperuve sate Ne rtrmaton ancora maton from a pouty laced ray can oad twuneat opetaton of heaters omar ea ube eas, nd feo buna protons. Purge oun ad on ot ples requ speci care and waa ‘pate mening aso 0 ‘yee and ppm ous, Hoar an Tbe Lite Incoretopraon loads spent ‘aur, structural daape a ube oaks Gietofame mpngemen, secondary ‘contusion an ue poo oa FACTORS AFFECTING PROCESS HEATER OPERATION Pras nesters fr paricar anges er measurement at ntl do: > High omperaure in teat ane where measurement dete > nso umes > mule radant zane (ct), > Wey vag oe cae vat > Low ivestantin aster cptimizaton. rove tte fc aeing proces oat perfomencewibe ‘eo Tls cues rat ber pean, combustion efcincy and Nox predoten, = z= m a = oO x @