U5 SES D 2108 Stamped / Welded Parts Dimensional Tolerance (for Automobile Frame) 1. Purpose The purpose of this standard is to stabilize the quality and improve the administration efficiency by establishing the dimensional tolerance of stamped or welded parts for use in automobile frame (hereinafter called dimensional tolerance). 2. Seope This standard applies to the mechanical deawings only quoted this standard number, ‘The dimensional tolerance and the allowance specified in this standard shall be applicable where no specification of individual tolerance in the drawing. Also, the dimensional tolerance in this standard is not based on the dimensional classification described in SES D 2101. 8, Definition Definition of principal terms used in this standard shall be subject to the followings, in addition to JIS B 0401. DATUM HOLE Basic hole for single part stamping and welding JIG HOLE Hole for positioning to weld multiple parts HOLE-CONCENTRICITY Holes facing each other such as holes of horseshoe part or the like HOLE - TRIM LINE ‘Hole lips with anomalous outline 4, General dimensional tolerance 4.1 The general dimensional tolerances for stamped parts are shown in the table LL. 4.2 The general permissible dimension for stamped parts are shown in the table 1-2. 4.3 The general dimensional tolerances for weld nuts, weld bolts of stamped parts and the mating hole are shown in the table 1-3. 4.4 The general dimensional tolerances for combination of weld’ parts (complete parts) are shown in the table 2-1. 4.5 The general tolerances and the general permissible dimension for the position of spot welding are shown in the tables 2-2 and 2-3. 5. Examples of notes on drawings DIMENSIONAL TOLERANCE FOR STAMPED & WELDED PARTS SHALL CONFORM TO SES D 2108, UNLESS OTHERWISE SPECIFIED.25 SES D 2108 Table 1-1 General dimensional tolerance for stamped parts No Ttems ‘Dler"| Supplementary explanation 1 | Mating suxface Mating surface is indicated in the figure. 2_| General part 3 [sig | Applica Position| Datum hole shall be indicated hole | ble shape as with the mark ©. and | of hole are First datum shall be indicated Flange | shown in with FIRST DATUM. Second sig datun shall be indicated with hole SECOND DATUM. Jig hole shall be indicated with JIG HOLE. Jig hole | 0.8 | In case of Datum hole or dig hole also used as Mounting hole, the Pitch E02 | application of the hole shall be Diameter dor] #02 | explained by the drawing. Ganeaaian a (0 | Example of indication in the drawing: 2 7 FIRST DATUM HOLE (FOR **) " Flange height | £0.5 | $8 JIG HOLE (FOR #9) 4 | Hole Class | Position | +0.5 | As for holes in class A, the class and A and the spplication of the hole flange t Pitch | +0.5 | shall be indicated in the drawing. hole | [35] Example of indication in the drawing: ‘Diameter 8 HOLE RANK A (FOR #6) dor 40.5 q dimension| 0 Lao a,b neight_|*°5 | paplanatory drawing of Concen | 49,g | concentricity FT tricity _— L Class | p; As for holes in dass B, the dass p |Piteh__|#20 | ond the application of the hele Diametar shall be indicated in the drawing. dor 40.5 | Example of indicetion in the drawing dimension, 0 | (Rectangle) x b FLANGE HOLE ab: RANK B (FOR 2) ange £05 Sample | Class As for holes in vank C, the hole Sfabape |G. [height +10 | dase shell not be indicated, but = the application of the hole shall be Trim line! indicated in the drawing.315 SES D 2108 5 | Trim line General | 1.0 | Around the shape 6 | Flange width +10 |Flange for weather stip +05 | mstallation, spot welded & sealer 5 | flange, and the 7 | doggle Position [0.8 | Joggle shall be the Depth a ¢ L 7 “position | 8 | Angle indicated segment [es 9 |R-shape Body surface 4.9 5 Tnterference of bent Resection of io Pouble layer ‘Triple layer frat mG Ri Ri | Rot=] +0 Rort | -1.0 ke K jeneral| R10 #10) Ro 1 slit line layered sheet is prevented. em{Re | £0.5 or ement! loos [R10] £20 to R30 Notes: 1. The dimensional tolerance for mating surface shall be applied to sections shown as mating surface in the drawing. 2, The dimensional tolerance for general shape shall not be applied to surface ‘unevenness, wave and the like. 3. The dimensional tolerance for position shall be applied to dimensions as measured from the grid line, ‘The tolerance of grid line pitch shall be +0. 4, The split surface line means a line as seen with the clearance between the vehicle body and door or fuel lid, or at mating section of parts or components. 5. Corner radius of the rectangular hole shall be indicated in the drawing. ‘Table 1-2 General permissive dimension for stamped parts unit: mm No] Ttems Allowance | Supplementary explanation 1] allowable bun; | [less than 8.8 [0.2 oles [This allowance shal ie limension applied to burr found in classified by nominal [10-8 t0t8.2 | 0.8orless | around shape and trim line. sheet thickness. 43.25 or more | 0.4 or less 2 | Minimum thickness of formed sheet. | 70% or more| ofnominal sheet thickness