HONDA
Gx610-Gx620
PREFACE
This manual covers the construction, function and ser
vicing procedures of the Honda GX610-GX620 V-twin
engines.
Careful observance of these instructions will result in
better, safer service work
ALL INFORMATION, ILLUSTRATIONS, DIREC-
TIONS AND SPECIFICATIONS INCLUDED IN
THIS PUBLICATION ARE BASED ON THE LATEST
PRODUCT INFORMATION AVAILABLE AT THE
TIME OF APPROVAL FOR PRINTING. HONDA
MOTOR CO., LTD. RESERVES THE RIGHT TO
MAKE CHANGES WITHOUT INCURRING ANY
OBLIGATION WHATEVER. NO PART OF THIS
PUBLICATION MAY BE REPRODUCED WITHOUT
WRITTEN PERMISSION.
HONDA MOTOR CO., LTD.
SERVICE PUBLICATIONS OFFICE
CONTENTS
SPECIFICATIONS
SERVICE INFORMATION
MAINTENANCE
AIR CLEANER
RECOIL STARTER/FAN COVER/CONTROL BOX
pee
GOVERNOR
oe:
COOLING FAN/FLYWHEEL/IGNITION COILS E
_
_
TE
| FUEL system
STARTER MOTOR
| CYLINDER HEADIVALVES
CRANKCASE COVER
CRANKSHAFT/PISTON
MUFFLER (OPTIONAL PARTS)
[ orenarion zi
OPERATIONINDEX GXx610-Gx620
1. SPECIFICATIONS 4 11, CRANKCASE COVER . ne
1. SPECIFICATIONS om 1. CRANKCASE COVER 14
2, DIMENSIONS AND WEIGHTS 12
3. PERFORMANCE CURVES 13 12, CRANKSHAFTIPISTON enssnsnennee VON
4. DIMENSIONAL DRAWINGS, 4a 1. CRANKSHAFTICYLINDER BARREL... 12-1
5. P.T.0. DIMENSIONAL DRAWINGS 16 2. PISTON eae 126
6. WIRING DIAGRAMS W 3. PISTON ASSEMBLY CONNECTING
ROD CAP 12.9
2. SERVICE INFORMATION 24 4. CAMSHAFT n241
1. GENERAL SAFETY 2A
2. SERVICE RULES 2 13, MUFFLER (OPTIONAL PARTS) .... 134
3. SERIAL NUMBER LOCATION 21 1. HIGH MOUNT MUFFLER A/8 134
4, MAINTENANCE STANDARDS 22 2, SIDE MOUNT MUFFLER 13:2
5. TORQUE VALUES 24
6. SPECIAL TOOLS 25 14. OPERATION 144
7. TROUBLESHOOTING 26 1, LUBRICATION SYSTEM 144
8. HARNESS ROUTING 243
3. MAINTENANCE .... — 34
1, MAINTENANCE SCHEDULE 34
2. ENGINE OIL 32
3, OL FILTER .. 33
4. AIR CLEANER aa
5. VALVE CLEARANCE a4
6. SPARK PLUG 35
7. CARBURETOR 36
8. GOVERNOR 36
9. FUEL FILTER 37
10. FUEL LINE nnn BT
11, SPARK ARRESTER (Optional parts) ..... 3-8
4. AIR CLEANER a4
1. AIR CLEANER at
5, RECOIL STARTER/FAN COVER/CONTROL BOX ... 5-1
1. RECOIL STARTER 51
2. FAN COVER 54
3. CONTROL 80x 57
6. GOVERNOR nse Seeeeeay
1. GOVERNOR ARMICONTAOL ASSEMBLY... 6-1
7. FUEL SYSTEM 7
1. CARBURETOR m
2. FUEL PUMP 75
8. STARTER MOTOR 84
1. STARTER MOTOR at
9. COOLING FAN/FLYWHEEL/IGNITION COILS .... 9-1
1. COOLING FANFLYWHEELIGNITION COILS. 9-1
10. CYLINDER HEAD/VALVES 101
1. CYLINDER HEAD 10.1
2. DISASSEMBLY /REASSEMBLY 10.2
3. INSPECTION 103
4. VALVE GUIDE REPLACEMENT 105
5. VALVE SEAT RECONDITIONING 106
HONDAHONDA
Gx610-Gx620
PREFACE TABLE DES MATIERES
‘Ce manuel couvre la construction, le fonctionnement et les proces
dures denttetien des moteurs Honda GX610-GX620-V-Twin,
Le respect soigneux de ces instructions permettra un meilleur ta
val denretien ps si
‘TOUTES LES INFORMATIONS, ILLUSTRATIONS,
DIRECTIVES ET CARACTERISTIQUES COMPRI-
SES DANS CETTE PUBLICATION SONT BASEES
SONT LES INFORMATIONS LES PLUS RECENTES.
CONCERNANT LE PRODUIT DISPONIBLES AU
MOMENT DE L'APPROBATION DE MISE SOUS
PRESSE. LA HONDA MOTOR CO., LTD., SE RE- |
SERVE LE DROIT DE FAIRE DES CHANGE-
MENTS SANS AUCUNE OBLIGATION D'AUCUNE
SORTE.
AUCUNE PARTIE DE CETTE PUBLICATION NE |
| PEUT ETRE REPRODUITE SANS AUTORISATION
sCRITI
HONDA MOTOR CO.,LTD.
BUREAU DES PUBLICATIONS DE SERVICE
CARACTERISTIQUES
INFORMATION D’ENTRETIEN
(‘TRETIEN
FILTRE A AIR Eq
DEMARREUR A RECUL/COUVERCLE DU
SOMMA!
RIQU Ei
VENTILATEUR DE REFROIDISSEM!
VOLANT/BOBINES D’ALLUMAGE.
JLASSE/SOUPAPES [ 10)
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COUVERCLE DE CARTE!
VILEBREQUIN, PISTON
SILENCIEUX (PIECES OPTIONNELLES) [13
FONCTIONNEMENT [14)