101403-9140 431 TC 22 Gl 0] & INJ. PUMP CALIBRATION DATA. la kind of car: Drawing No.: 99- 12-02-02 Company: HYUNDAI MOTORS [General Ass'y No Date = Injection Pump ‘Govemor 101041-9460 05921-9970 105676-0960 KP-PESAAS5C321RS2S KP-EP/RLD325-1750A2EXR _|_KP-EP/SCDM1100-170084.5DR fL. Test Conditions + Pump rotation: —_ Glockwise (Viewed from drive side) Nozzle & Nozzle Holder Ass'y : 105780-8140(80SCH Type No. EFB511/9A) Nozzle Holder - 105780-2080(B0SCH Type No. EF8511/9) Nozzle : 105780-0000(80SCH Type No.DN12sD12T) Nozzle opening pressure : 175 Ket/a Transfer pump pressure: 4.6 Kgt/all Injection pipe: 2 mmx 6 mm x 600 mm Oil temp. : 40T 45°C ‘Test oll = ISO 4113 or SAE Standard test oil(SAE J967D) Overflow valve opening pressure 2.6 Ket/o [2. Injection Timing = Pre- stroke = No. 4 plunger 3620.05 mm Note - Adjust with control rack position of mm. Injection order : 1~3~4~2 (interval 90'230) Plunger are numbered fromthe © Drive side ‘Tappet clearance : Bolt adjustment type — More than 0.3mm fer all cylinders. Shim adjustment type — Manually rotate the camshaft 2~3 times and confirm that it rotates smoothly. [3. Injection Quantity = ‘Adusting | Rack | Pump Injection ty | Max. var. BOS point | position | speed {ec/1000st) bet. cyl. |Fixed| pressure | Remarks (mm) (r/min) (%) {mmHg Each oylinder iia | 4.000 cnael 7 Rack | Above700 = Each eylinder 4 =9T 375 es Rack} 0 A__| Raia) | 1,000 68.521.0 Tever | AboveTOO. B ai35 [1,700 (21.0)22.0 Lever | Above700 c 40.4 680 (41.5}£2.0 Lever] 0. D 10.1 500 (36.5)22.0 Lever| 0 1 [Abovei&'5| 100 (76.5) 45.0 Lever] 0 [4. Timing Advance Specification + ‘Pump Speed (¢/min) 1,400 1,700 “Advance Angle () Belowo.3 | 4.5405 DPICO DOOWON PRECISION INDUSTRY Co., Ltd. Senice Departnest 303-5 SHINSADONG KANGNAMGU SEOUL KOREA TEL(02)510-7241~6, FAX(02)510-72121 [. Governor Adjustment [ass'y No.. 104403-9140 Micro switch adjustment: RPM — Rack positionPump speedirpm) Stop lever set: RPM = 1,700 t/min Rack position = 6.5.0.5 mm. Unindication of acemmon difference the rack ; £0.05 [Torque cam: POS Abovel8.5 ' B.C.S Stroke : 0840.05, iiss 8 = is E RA(14.t0) = A = 11.00 Ss 10.90 é x (8.3)£0.38 8 < g e 5 ° I Below250° (450) (950) 120 Abovel750 (2100) (420) (850) (1070)9 + (4300) 492 5 Pump speed(rpm) 15° -— _ BOO-COM Adjustment € = N=700RPM = 10.90 = HJ 2 = g & 10.10 3 = 180210 550410 Below600 2 Bes Pressure(mmHg) S g 028 c 5.2 242 3 £ Below2.0 s ——| 5 & 325 400 130 220 375 450 oO (2000) ‘Ass’ No. 101403-9140‘Stop Lever Angle Timing Setting [At No-1 plunger beginning of linjection position. |ptDe : 10° 131°220° Gear mark *33*