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Aspen Capital Cost Estimator Users Guide PDF
Aspen Capital Cost Estimator Users Guide PDF
User’s Guide
Version Number: V8.0
December 2012
Copyright (c) 2001-2012 by Aspen Technology, Inc.All rights reserved.
Aspen Capital Cost Estimator, the aspen leaf logo and Plantelligence and Enterprise Optimization are trademarks or
registered trademarks of Aspen Technology, Inc., Burlington, MA.
All other brand and product names are trademarks or registered trademarks of their respective companies.
This document is intended as a guide to using AspenTech's software. This documentation contains AspenTech
proprietary and confidential information and may not be disclosed, used, or copied without the prior consent of
AspenTech or as set forth in the applicable license agreement. Users are solely responsible for the proper use of
the software and the application of the results obtained.
Although AspenTech has tested the software and reviewed the documentation, the sole warranty for the software
may be found in the applicable license agreement between AspenTech and the user. ASPENTECH MAKES NO
WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, WITH RESPECT TO THIS DOCUMENTATION,
ITS QUALITY, PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE.
Contents..................................................................................................................3
1 Getting Started...................................................................................................17
Starting Aspen Capital Cost Estimator............................................................... 17
Starting a Project Scenario .................................................................... 20
Creating a New Project Scenario ............................................................ 20
Importing a Project Scenario ................................................................. 24
Opening an Existing Project Scenario ................................................................ 26
Palette Shortcut ................................................................................... 27
Working with Templates.................................................................................. 28
Adding a Template ............................................................................... 28
Creating a Project by Importing a Template............................................. 28
Understanding the Icarus Interface .................................................................. 29
Project Explorer ................................................................................... 30
Main Window ....................................................................................... 32
Palette ................................................................................................ 35
Customizing the Icarus Interface............................................................ 41
Aspen Capital Cost Estimator Toolbar...................................................... 43
Run Menu............................................................................................ 45
View Menu .......................................................................................... 46
Tools Menu.......................................................................................... 46
Window Menu ...................................................................................... 47
Contents 3
Help Menu ........................................................................................... 48
Working with Project Scenarios ........................................................................ 48
Saving Project Scenarios ....................................................................... 48
Deleting Project Scenarios ..................................................................... 49
Salvaging Project Scenarios................................................................... 50
Unlocking Project Scenarios................................................................... 51
Copying Project Directories.............................................................................. 52
Preferences ................................................................................................... 52
General............................................................................................... 53
Forms ................................................................................................. 54
Spreadsheet Views ............................................................................... 55
Backup ............................................................................................... 55
Process ............................................................................................... 56
Locations ............................................................................................ 56
Logging............................................................................................... 57
Unit Costs ........................................................................................... 58
Start Page ........................................................................................... 59
Logging............................................................................................... 62
Schedule ............................................................................................. 62
Importing and Exporting Spreadsheets ............................................................. 62
Accessing the Spreadsheet Import/Export Feature ................................... 62
Exporting Spreadsheets ........................................................................ 64
Importing Spreadsheets ........................................................................ 66
Spreadsheet Structure .......................................................................... 67
Features Common to All Worksheets....................................................... 68
Features for Specific Worksheets............................................................ 70
Instructions for Working with Spreadsheets ............................................. 70
Fixing Spreadsheet Errors ..................................................................... 71
Using Custom User Attributes with Spreadsheet Data Exporting ................. 71
4 Contents
Merging Areas Into Projects........................................................................... 161
Customer External Files ................................................................................ 162
Project Execution Schedule Settings ............................................................... 163
Adjusting Schedule and Barcharts ........................................................ 164
Setting Delivery Times for Equipment Classes........................................ 165
Scheduling Individual Project Components ............................................ 166
Adding Bar Chart Items....................................................................... 167
IPS Project Schedule Settings ........................................................................ 168
Using Aspen Icarus Project Scheduling Features in the Aspen Capital Cost
Estimator Environment ....................................................................... 168
Schedule Appearance Adjustments ....................................................... 169
Schedule Adjustments by Duration ....................................................... 173
Schedule Adjustments by Activity and Logic .......................................... 178
Primavera Information ........................................................................ 188
Process Design............................................................................................. 190
Simulator Type and Simulator File Name ............................................... 190
Simulator Units of Measure Mapping Specs............................................ 190
Project Component Map Specifications .................................................. 193
Default Simulator Mapping Specs ......................................................... 194
Design Criteria................................................................................... 199
Utility Specifications ........................................................................... 212
Investment Analysis ..................................................................................... 216
Investment Parameters....................................................................... 216
Operating Unit Costs........................................................................... 221
Raw Material Specifications ................................................................. 222
Product Specifications ......................................................................... 225
Developing Streams ..................................................................................... 228
Viewing or Modifying an Existing Stream ............................................... 229
Mixture Specs Dialog Box .................................................................... 232
Estimation of Utility Usage and Resulting Costs in Aspen Capital Cost
Estimator .......................................................................................... 233
Stream Connectivity ........................................................................... 234
Creating A New Stream....................................................................... 234
Deleting a Stream .............................................................................. 237
Specification Libraries ................................................................................... 238
Customizing Specification Libraries ....................................................... 238
Customizing Steel Costs Using an External File ...................................... 243
Selecting Specification File for Use in a Project....................................... 248
Changing File Directory Location .......................................................... 248
Instrument Field Hook-Up Customization......................................................... 249
Using the Plot Plan Layout Tool ...................................................................... 252
Workflow for Plot Plan Layout Tool: ...................................................... 253
Contents 5
Loading Simulation Data ............................................................................... 268
Viewing Data Derived from Simulator ................................................... 270
Working with Block Flow Diagrams ................................................................. 271
Displaying the Block Flow Diagram ....................................................... 271
The Drag & Find Feature ..................................................................... 272
Accessing Commands in the Block Flow Diagram.................................... 273
Zooming ........................................................................................... 273
BlockFlow Diagram View Menu ............................................................. 275
Mapping Simulator Items to Icarus Project Components.................................... 276
Component Status.............................................................................. 281
Deleting Mappings.............................................................................. 281
Tower Configurations .................................................................................... 282
Sizing Selection ........................................................................................... 292
Project Sizing Selection................................................................................. 292
Specifying Additional Components .................................................................. 294
Working with Process Flow Diagrams .............................................................. 294
Editing the Layout .............................................................................. 295
Process Flow Diagram View Menu ......................................................... 295
Setting Grid Properties........................................................................ 298
Editing Connectivity............................................................................ 298
Adding a Stream ................................................................................ 300
Drawing a Disconnected Stream........................................................... 302
Working with Streams......................................................................... 303
6 Contents
Cut and Paste .................................................................................... 332
Drag and Drop ................................................................................... 332
Modifying Components.................................................................................. 332
Copying Areas ............................................................................................. 333
Deleting Components.................................................................................... 334
Re-numbering Components ................................................................. 334
Deleting Areas ............................................................................................. 335
Re-numbering Areas ........................................................................... 335
Using the Custom Model Tool......................................................................... 335
Creating a Template ........................................................................... 339
Running the Custom Model Tool at Project-Level for Batch Update............ 340
Contents 7
Importing an equipment symbol........................................................... 414
Creating an equipment symbol from scratch .......................................... 415
Line sizing Tutorial ............................................................................. 416
Using Custom P&ID’s in Aspen Capital Cost Estimator ............................. 420
Working with Non-Graphic P&ID Data ............................................................. 425
Saving Component Information as Non-Graphical P&ID........................... 425
Creating Non-Graphical P&ID Libraries Outside a Project ......................... 425
Importing External P&ID Data........................................................................ 426
Interconnecting Volumetric P&ID Lines............................................................ 431
Open a Aspen Capital Cost Estimator project ......................................... 431
Run Interconnect Piping Lines .............................................................. 431
Connecting Piping Lines ...................................................................... 432
Disconnecting Piping Lines................................................................... 433
Renaming a Line Tag .......................................................................... 434
Saving All Connections and (optionally) Updating the Project ................... 435
Getting the Connected Line List Report ................................................. 435
Mapping Streams to Piping Lines .................................................................... 436
Importing 3D Piping and Structure Data Using the SmartPlant 3D–Aspen Icarus
Interface ..................................................................................................... 436
Overview........................................................................................... 437
Step 1: Exporting Data from SmartPlant 3D .......................................... 437
Step 2: Importing the data to Aspen Icarus ........................................... 439
Step 3: Loading the Data .................................................................... 444
Adding or Updating Codes to this Interface............................................ 444
Known Issues .................................................................................... 446
8 Contents
Scale-Up for Configuration Analysis ...................................................... 472
Analyzer Relocation Module (ARM) ................................................................. 473
Relocation Terminology ....................................................................... 473
Workflow........................................................................................... 473
How the Analyzer Plant Relocation Module (ARM) Works ......................... 474
Relocating the Project ......................................................................... 476
ARM Knowledge Base.......................................................................... 477
ARM Notes: ....................................................................................... 486
Contents 9
Plant Air (PA) Requirements: Air Flow Rate............................................ 535
Compressor Model Selection Method..................................................... 535
Interactive Specs ......................................................................................... 539
User Preferences ................................................................................ 539
Equipment Redundancy....................................................................... 540
Equipment Configurations ................................................................... 540
Basis for Design: Preferences - 1......................................................... 541
Configuration Layout Method and Distribution ........................................ 543
Example layout – group of areas served by APU “A” ............................... 544
Circuit Preferences: Configuration of APUs............................................ 544
Sample Layouts: One APU .................................................................. 545
Sample Layouts: Multiple APUs ........................................................... 545
Design Methods ........................................................................................... 545
Basis for Sizing Air Distribution Piping................................................... 545
Sample AUM_Air Worksheets ......................................................................... 547
List of AUM_Air Worksheets ................................................................. 547
Welcome Worksheet ........................................................................... 548
Control Center Worksheet ................................................................... 548
Guide Worksheet................................................................................ 549
Status Worksheet............................................................................... 554
Preferences Worksheet ....................................................................... 556
Configuration Part 1: Assignment of Plant Air to Areas Not Requiring
Instrument Air ................................................................................... 558
Configuration Part 2: Assignment of Areas to an APU.............................. 558
Report – Equipment Component Stats .................................................. 559
Report – Pipe Stats............................................................................. 561
10 Contents
Cashflow ........................................................................................... 613
Executive Summary............................................................................ 618
Using the Reporting Assistant .............................................................. 620
Item Evaluation ........................................................................................... 624
11 Introducing IPS..............................................................................................629
Index ..................................................................................................................717
Contents 11
12 Contents
Introducing Aspen Capital
Cost Estimator
Main Features
Detailed EPC Estimates
Aspen Capital Cost Estimator uses the equipment models contained in the
Icarus Evaluation Engine (IEE) – a knowledge base of design, cost, and
scheduling data, methods, and models – to generate preliminary equipment
designs and simulate vendor-costing procedures to develop detailed
Engineering-Procurement-Construction (EPC) estimates. Volumetric models
generate a costed, quantity takeoff for the bulk materials without using
factors or user input. The volumetric models also produce the quantities of
pipe, valves, concrete, steel, and instruments identified by the associated
equipment or area. Components of each line of pipe and instrument loop are
quantified and costed, enabling you to view and adjust construction tasks.
The Aspen Capital Cost Estimator Work Item Models produce the required
man-hours by craft and task needed to install Aspen Capital Cost
Estimator-generated bulks, as well as the equipment Aspen Capital Cost
Estimator designed, by simulating detailed design construction tasks. Finally,
the Engineering Models in Aspen Capital Cost Estimator produce man-hours
by discipline and engineering work product.
CPM Schedules
Aspen Capital Cost Estimator has a built-in activity network generator to
automatically prepare Critical Path Method (CPM) schedules. The EPC
estimate and the planning schedule are in tune with one another, each having
been prepared from the same project scope.
Note: Early in the life of a project, when limited mechanical design detail is
available, you need only enter a rough outline of scope to produce the initial
estimate of cost and schedule. As more information becomes available, the
details of the project can be entered and new reports can be generated and
analyzed.
1 Create project scenario and define properties like country base, units of
measure, and currency.
2 Define design basis (general mechanical design rules), wage rates and
productivities, code of account definition and allocation, material and
man-hour indexing, equipment rental, and project execution schedule
settings.
3 Define the Power Distribution system (if desired).
4 Define the Process Control system (if desired) and link to areas and
substations.
5 Add contractors and redefine responsibilities (if desired) and link to areas
and substations.
6 Run an item evaluation to produce direct costs for an individual
component or run a project evaluation to produce design and cost results
needed to prepare project reports.
7 View and/or print reports.
The Guide
Organization
This guide contains the following:
Introducing Aspen Capital Cost Estimator an overview of Aspen Capital
Cost Estimator and the user's guide, as well as a list of related documentation
and information on technical support.
Related Documentation
In addition to this document, a number of other documents are provided to
help users learn and use Aspen Capital Cost Estimator. The documentation set
consists of the following:
Installation Notes
Aspen Engineering Suite V8.0 Installation Guide
Icarus Reference
Aspen Icarus Reference Guide, for Icarus Evaluation Engine (IEE)
Technical Support
AspenTech customers with a valid license and software maintenance
agreement can register to access the online AspenTech Support Center at:
http://support.aspentech.com
H H
1 Getting Started 17
The Start page appears:
You can now open an existing project or begin a new one. In either case:
the Main window appears on the left
the Palette appears in the upper right
the Properties window appears in the lower right
Note: You can change the position of the Main Window, Palette, and
Properties Window, as explained under Customizing the Interface
Arrangement on page 41.
X X
18 1 Getting Started
If you are also licensed to use Aspen Process Economic Analyzer, Aspen
Capital Cost Estimator displays at startup the Options dialog box, in which
you can choose to use Aspen Process Economic Analyzer in the Aspen Capital
Cost Estimator environment.
If you are licensed to use Aspen Icarus Project Scheduler (IPS), you can also
select to use IPS with any of these options.
1 Getting Started 19
Starting a Project Scenario
Note: Viewing the sample project scenario provided with Aspen Capital Cost
Estimator before creating a new one allows you to familiarize yourself with
Aspen Capital Cost Estimator without having to fill out specifications. To open
the sample project, follow the instructions under “Opening an Existing Project
Scenario” on page 26. X X
20 1 Getting Started
as question marks (?), exclamation points (!), tildes (~), and asterisks (*) are
not allowed.
If you do not enter a Scenario Name, Aspen Capital Cost Estimator uses
“BaseCase” as the default.
5 Click OK.
The Project Properties dialog box appears.
In the Units of Measure section, you can keep the default basis of Inch-Pound
(IP) or select Metric. The Units of Measure selection cannot be changed after
creating the project scenario.
7 If desired, enter more details about the project scenario in the Remarks
field. Remarks can be up to 6,000 characters in length and can be
comprised of letters, numbers, and punctuation. You can enter and revise
remarks later on the Project Properties form accessed from the Project
Basis view (see page 74).
X X
8 Click OK.
Aspen Capital Cost Estimator displays the Input Units of Measure
Specifications dialog box, which lets you customize the units of measure that
appear on specification forms.
1 Getting Started 21
For example, if you want to use CM/H (centimeters per hour) instead of M/H
(meters per hour) to specify conveyor belt speed in your metric-basis project,
do the following:
A Select Velocity and Flow Rate and click Modify.
B On the Velocity and Flow Rate Units form, type CM/H as the new
unit name for M/H. Then type the conversion factor between the two
units in the Conversion field. In this example, the conversion factor
between the two units is 100 because:
100 CM/H = 1 M/H.
22 1 Getting Started
Aspen Capital Cost Estimator displays the General Project Data form.
base, currency description and symbol, and allowing pipeline areas can only
be selected at this time.
1 Getting Started 23
In a pipeline project, items marked with a double asterisk in Project Explorer’s
Project Basis view (see page 73) are not applicable.
X X
24 1 Getting Started
The Create New Project dialog box appears.
Note: You can create scenarios in project directories other than the default
one provided by Aspen Capital Cost Estimator. See “Preferences,” particularly
the “Locations” subsection on page 56, for instructions.
X X
1 Getting Started 25
The Select Import Type dialog box appears.
5 Select the project type you wish to import and click OK.
The Browse for Folder dialog box appears.
26 1 Getting Started
-or-
In the pictured dialog box, the project named Expansion_P6 has been
expanded on the tree structure to show the scenario named Expansion_P6.
The tree structure on the left side of the dialog box displays the projects in
the default project folder:
instructions on working with these and other features now available on the
interface.
Palette Shortcut
You can also open a project from the Palette, which appears to the right of
the Main Window in the default interface arrangement (it can also be floated
in the Main Window or dragged onto the Main Window and re-sized, as shown
below).
1 In the Projects tab view, right-click on a scenario.
2 On the menu that appears, click Open.
1 Getting Started 27
This opens the selected scenario.
28 1 Getting Started
1 Launch the Aspen Economic Evaluation application.
2 Click File | New.
3 On the Create New Project dialog box that appears, specify the project
and scenario name.
4 Click the Template button on the right of the dialog box.
The Import Template dialog box appears showing all available templates.
5 Click the template you want to import; then click OK.
The Project Properties dialog box appears, on which you can continue to
enter information for the new project.
1 Getting Started 29
Menu Bar Displays menu options.
Toolbar Allows access to Aspen Capital Cost Estimator
functions. See page 43. X X
Main Window Provides workspace for all Aspen Capital Cost Estimator
documents, List view, specification forms, and other
views. See page 32.
X X
Project Explorer Organizes project items in tree format. See page 30.
X X
Project Explorer
Project Explorer is a graphical representation of the project. It has three
views: Project Basis view, Process view, and Project view. Each view
organizes items in a tree format. Switch views by selecting the appropriate
tab at the bottom of Project Explorer. (Stretching the width of the Project
Explorer displays the full names on the tabs.) The different views are
described on page 30. X X
2 Specifications folder
3 Specification
Note: Simulation data can only be used in Aspen Capital Cost Estimator if
you are licensed to use Icarus Process Evaluator (Aspen Process Economic
Analyzer) or Analyzer.
As in a process simulator, such as AspenPlus or HYSYS, blocks represent
different operations within the process. A block is sometimes referred to as a
unit operation.
Level Icon Description
30 1 Getting Started
2 Main Project, containing a group of simulator areas
3 Process simulator area
4 Unmapped simulator block (yellow)
Mapped simulator block (green)
1 Getting Started 31
Project View displays project data information. In this view, you can size,
modify and/or delete mapped items. In addition, new areas and Icarus project
components can be defined.
Level Icon Description
1 Main Project, containing the default Main Area and any user-added
areas
2 Report Group, displayed only if Show Report Group in Aspen
Capital Cost Estimator is selected in Preferences (see page 54
X X
for instructions)
3 Area
4 Project component
Main Window
The Main Window is located to the right of Project Explorer by default. The
Main Window is a workspace for all Aspen Capital Cost Estimator documents,
the List view, and other views. You can adjust the relative size of each
window by clicking on the division bar and dragging it to the desired location.
Note: Here, the Main Window in Workbook Mode displays several tabs
because a component specifications form (component A1) and a project
specifications form (Escalation Specs) have been opened.
By default, the Main Window is in Workbook Mode. In this mode, tabs are
placed at the bottom of the window. These tabs represent all windows open in
32 1 Getting Started
the Main Window. Clicking on a tab brings the associated window to the
foreground.
Clicking Tile or Cascade on the Window menu displays all windows open in
the Main Window. Regardless of the window arrangement, the tabs are still at
the bottom of the Main Window when in Workbook Mode. Clicking the
maximize button ( ) on a window returns all windows to full tab view.
Clicking the condense button ( ) on the menu bar displays all windows open
in the Main Window as they were when last condensed.
This is how the Main Window appears when in Workbook Mode with
Cascade selected as the condensed window arrangement.
Aspen Capital Cost Estimator lets you float Project Explorer, the Palette, and
the Properties Window in the Main window. When in this state, these windows
behave just like other windows that are part of the Main Window. See
“Customizing the Icarus Interface” on page 41 for details.
X X
You can turn off Workbook Mode by unmarking Workbook Mode on the
View menu. When Workbook Mode is off, no tabs are displayed; to bring a
window to the front, you must click on the desired window or select the
desired window from the Window menu.
List View
The List view in the Main Window displays details on items selected in Project
Explorer. For example, when you click on an area in Project Explorer’s Project
view, the List view displays a list of all components in the area. This is
referred to as the “area-level” list (shown below), in which the components
are displayed in rows with component details in columns. When you click on a
component in Project Explorer’s Project view, the List provides information
only on the selected component, with component details listed in rows. This is
referred to as the “component-level” list.
1 Getting Started 33
Note: In the interface arrangement pictured here, the Palette and the
Properties Window have been hidden to make room for the Main Window.
Press alt+1 to hide or display the Palette and press alt+2 to hide or display
the Properties Window. Press alt+0 to hide or display Project Explorer.
Filtering Mechanism
You can limit area-level lists to a single category of component. To do so,
click the drop-down arrow on the toolbar and click on a category.
For example, if you click ? Incomplete Items the list will only include
components that still have specifications that need to be entered in order for
the component to be included in an evaluation.
Column Settings
You can select which columns appear on the area-level list and in which
order.
34 1 Getting Started
A pop-up menu lists all of the columns. Columns currently displayed are
checked.
3 To move a column to the right on the List View, click Move Down. To
move a column to the left, click Move Up. The Reset button returns to
columns to the default setting (shown above).
4 Click OK to save the settings.
When you restart Aspen Capital Cost Estimator, all columns will be displayed
in the default order unless Save Window States is selected in Preferences (by
default, Save Window States is selected). See “Saving Window States” on
page 42 for more information.
X X
Palette
The Palette contains elements that you can apply to the project scenario. If
you think of Project Explorer as a picture of the project scenario, you might
1 Getting Started 35
think of the Palette’s contents as the pigments and dyes used to first sketch
out and then color in that picture.
For example, if you wish to import areas or components from another
scenario into your current scenario, you can double-click on the scenario in
the Palette to get a listing of its areas and components and then drag the
area/component to the Project Explorer’s Project View. (See “Importing
Project Components” on page 330.)
X X
36 1 Getting Started
When you add a component to the project scenario, you can choose from the
components listed in the Palette’s Components view. Then, after you add the
component, it appears in Project Explorer’s Project view. (See “Adding a
Project Component” on page 310).
X X
Finally, you can use the Palette’s Templates tab to access templates, both
those supplied with Aspen Capital Cost Estimator, and any you or others may
have created.
1 Getting Started 37
In the default interface arrangement, the Palette appears on the right side of
the screen. Like Project Explorer, it can be displayed in a variety of ways. See
“Customizing the Icarus Interface” (page 41) for display options. To
X X
hide/display the Palette, press ALT+1 or used the checked command on the
View menu.
As indicated previously, the Palette has four views: Projects, Libraries,
Components, and Templates. The Components view, shown below, has a
scrollable split window that displays details on equipment items. The division
bar can be adjusted to hide or expand the details section.
Note: The Palette pictured in this section has been dragged onto the Main
Window and re-sized.
38 1 Getting Started
In addition to letting you import the contents of other scenarios, the Projects
view provides options for opening scenarios, viewing scenario properties, and
deleting scenarios. Right-click on a project scenario to access the pop-up
menu of options. The Projects view displays all projects in the default project
folder and any other active project folders. (See “Preferences,” particularly
the “Locations” subsection on page 56, for instructions.)
X X
Properties Window
When you select a field on a specifications form, the Properties Window
provides a description of the field. The description often includes minimum,
maximum, and default values.
1 Getting Started 39
Here, the Properties window (docked on the right side of the screen)
displays information on the Item Description field, which is selected on the
specifications form.
Click on the Properties window to freeze and unfreeze the content. When
the content is frozen, you can move to another field while retaining the
description of the original field in the Properties Window.
Like the Palette and Project Explorer, the Properties Window can be
displayed in a variety of ways. See “Customizing the Icarus Interface” on
page 41 for display options.
X X
40 1 Getting Started
Templates Tab
Use the Templates tab to access templates. Shown below are the ten
templates included in Aspen Capital Cost Estimator. If you had created
custom templates, they would appear on this list.
Note: When Float In Main Window is selected on the pop-up menu, the
Allow Docking option is inactive.
1 Getting Started 41
Here, Project Explorer is docked to the top of the screen.
When multiple windows are docked to the same edge, you can use the
division bar to adjust the relative sizes. You can also use the
Contract/Expand ( / ) buttons to either switch from one window to the
other or split the side.
42 1 Getting Started
Aspen Capital Cost Estimator Toolbar
By default, the toolbar is docked under the menu bar. However, you can float
the toolbar by clicking on a blank area of the toolbar and dragging it. You can
also dock the toolbar to the bottom of the screen or vertically to the edge of
the Project Explorer, Main Window, or the Palette. To do so, drag the toolbar
over any one of these areas until an outline of the toolbar appears. Release
the mouse button when the outline appears in the desired area.
The following toolbar buttons are available in Aspen Capital Cost Estimator:
Click to
this
Save the current project. See “Saving a Project Scenario” on page 48.
X X
Print.
Run project evaluation. See “Running a Project Evaluation” on page 563 for
X X
instructions.
Load Capital Costs and other reports. See “Reviewing Reports in Aspen
Icarus Reporter,” page 574, for instructions.
X X
Other buttons that appear on the toolbar are always inactive in Aspen Capital
Cost Estimator. They are for use in other Icarus programs.
1 Getting Started 43
Aspen Capital Cost Estimator Menu Bar
Click to
this
Save As Save the current project scenario as a different file. Details on page 48. X X
44 1 Getting Started
Exit Close Aspen Capital Cost Estimator.
Run Menu
Click this to
Load Data Translate the specified process simulator report file into Aspen Process
Economic Analyzer. See page 268 for details.
Map Items Convert each simulator block (that is, model or unit operation) into one
or more Icarus project components. See page 276 for details.
Evaluate Run a project evaluation. See page 563 for details.
X X
Project
Decision (Only active if you are using Aspen Decision Analyzer in the Aspen
Analyzer Capital Cost Estimator environment.) Accesses options for changing
plant capacity and location. See Chapter 8.
Utility Model Select a utility.
Scan for Scan for potential errors in the project evaluation.
Errors
Basic Access Aspen Basic Engineering.
Engineering
Link
Interconnect To connect piping lines between equipment.
Piping Lines
Re-number Re-number project components or project areas so that the numbering
contains no gaps. Details on page 334.
X X
1 Getting Started 45
View Menu
Use this to
Toolbar View or hide the toolbar. See page 43 for description of the toolbar.
X X
Status Bar View or hide the status bar. See page 28 for description of the status
X X
bar.
Project View or hide Project Explorer. See page 30 for a description of Project
X X
Explorer Explorer.
Palette View or hide the Palette. See page 35 for description of the Palette.
X X
Properties View or hide the Properties Window. See page 39 for a description of X X
Tools Menu
Use this to
46 1 Getting Started
External Import information from a simulator.
Simulation
Import Tool
Manpower Launch MPE.
Productivity
Expert
(MPE)
Options Access Options sub-menu. See below.
Options Sub-menu
Use this to
Window Menu
Use this to
Cascade View the Main Window contents in Cascade mode. See page 32. X X
Tile View the Main Window contents in Tile mode. See page 32. X X
Arrange Return all minimized windows to the bottom of the Main Window.
# XXX View opened window in the Main Window.
1 Getting Started 47
Help Menu
Use this to
48 1 Getting Started
Note: You can save scenarios to project directories other than the default one
provided by Aspen Capital Cost Estimator. See Preferences, particularly the
Locations subsection on page 56, for instructions.
X X
1 Getting Started 49
A dialog box asks you to confirm deletion.
Note: You can select in Preferences not to have this prompt appear (see
page 53).
X X
2 Click Yes. Aspen Capital Cost Estimator displays the Salvage Project As
dialog box.
50 1 Getting Started
3 Specify a project and scenario name.
You cannot overwrite the scenario being salvaged; you must specify a project
and scenario name different from that of the original scenario.
4 Click OK.
Aspen Capital Cost Estimator creates the new scenario. Except in name, this
project scenario will be identical to the scenario that was open when Aspen
Capital Cost Estimator was abnormally exited. After creating the new
scenario, Aspen Capital Cost Estimator asks if you wish to open it.
1 Getting Started 51
To unlock a project scenario:
1 Right-click the project scenario in the Palette.
2 On the menu that appears, click Unlock.
You can now open the project scenario as you normally would.
Preferences
The settings in Preferences let you specify how Aspen Capital Cost Estimator
will act each time it is used.
To access Preferences:
1 On the Tools menu, click Options; then on the sub-menu that appears,
click Preferences.
52 1 Getting Started
On the main menu, click Tools | Options | Preferences.
Aspen Capital Cost Estimator displays the Preference dialog box.
2 Click To do this
OK Save changes and close the Preferences.
Apply Save changes without closing Preferences.
Cancel Close Preferences without saving changes. (Clicking Apply and then
immediately clicking Cancel would have the same effect as clicking OK.)
General
In the General tab view, you can select the following:
1 Getting Started 53
Cancel Component Edit – prompt to save changes when you click Cancel
after editing a Component Specifications form.
Delete Library – prompt to confirm deletion of a specifications library.
Delete Report Group – prompt to confirm deletion of a report group.
Evaluation
Display results after evaluation - mark to have Aspen Capital Cost
Estimator open a detailed results report after you run an evaluation.
Scan for Errors before evaluation – mark to have Aspen Capital Cost
Estimator scan for errors before evaluation.
Item Report
Select which type of report you wish to display when generating an Item
Report.
HTML Item Report – mark to display the HTML Item Report, like the one
shown on page 624, in the Main Window.
X X
Capital Cost Report – mark to display the Capital Cost Report in Icarus
Editor.
Reporter Report – mark to display the Single Component Summary,
exported from Aspen Icarus Reporter, in the Main Window.
Display
Save Window States – mark to have Aspen Capital Cost Estimator save the
position of Project Explorer, the Main Window, the Palette, and the Properties
Window, as well as selected columns on the List view. Unmark to have Aspen
Capital Cost Estimator open with the default interface arrangement (shown on
page 28).
X X
Forms
The Forms tab view provides options related to Component Specification and
Installation Bulk forms.
Display P&I Installation Bulks in Grid – mark to have Aspen Capital Cost
Estimator display all items on the Installation Bulk specification forms for Pipe
and Instrumentation. If you unmark the checkbox, Aspen Capital Cost
Estimator lets you select, when opening the form, the items to include.
Use OK Button in Installation Bulks Form to Go to Main Component
Form – mark to have Aspen Capital Cost Estimator return you to the main
Component Specifications form when you click OK at an Installation Bulks
form. Otherwise, clicking OK simply closes the Component specifications.
Save Component When Switching to Different Installation Bulk or
Main Component Form – mark to have Aspen Capital Cost Estimator save
54 1 Getting Started
the Component specifications when you switch to a different form on the
Component’s Options menu.
Spreadsheet Views
The Spreadsheet Views tab lets you customize individual spreadsheet
views.
Use the Spreadsheet View field to specify the spreadsheet view you want to
customize.
When you have selected the spreadsheet view you want to customize, use the
Units of Measure group to specify what units of measure to use. You can
select both.
Use the Fields group to specify which fields will be visible on the spreadsheet
view you selected.
To make fields visible:
Move the field(s) from the Available to the Visible pane.
To hide fields:
Move the field(s) from the Visible to the Available pane.
Backup
The Backup/Recovery tab lets you select when backups are to be
performed. You can select both options.
Automatic Task Backup – select this check box to have Aspen Capital Cost
Estimator perform a backup before executing major tasks, such as a project
evaluation.
Timed Backup (Interval, in minutes) – select this check box to have
Aspen Capital Cost Estimator perform a backup at a specified interval. Specify
the interval in the box provided.
Timed Recovery (Interval, in minutes) - select this check box to have
Aspen Economic Evaluation write a recoverable file at the specified interval.
Specify the interval in the box provided. If an Economic Evaluation application
crashes, when you open the Aspen Economic Evaluation application that
crashed, you are prompted to recover your file and save it with a new name.
Note: After a project has crashed and been recovered (under the new name),
the original project that crashed should be deleted as it may no longer be in a
stable state.
After deleting the crashed project, you can rename the recovered project to
the previous name if you want.
You can also select to either have Aspen Capital Cost Estimator overwrite the
project backups or create unique backups.
Overwrite Project Backups – mark to have Aspen Capital Cost Estimator
overwrite the previous backup every time the program performs a backup.
Unique Project Backups – mark to have Aspen Capital Cost Estimator
retain previous backups by creating a unique backup each time. Depending
1 Getting Started 55
on the frequency of backups (see task and timed backup options above),
selecting Unique Project Backups could result in large amounts of disk space
being consumed by backups.
Process
The Process tab view provides options for importing from an external
project.
Import Connected Streams – mark to include connected streams when
importing an external project.
Import Installation Bulks – mark to include installation bulks when
importing an external project.
The Process tab view also provides options for unsupported simulator models
and custom models.
Map Unsupported Models To Quoted Cost Item – mark to have Aspen
Capital Cost Estimator map, by default, unsupported simulator models to
quoted cost items.
“Unsupported Models” refer to models not listed in the Project Component
Map Specifications dialog box shown on page 193. Aspen Capital Cost
X X
Estimator does not recognize them and, therefore, cannot map them to Icarus
project components. If this option is left unmarked, Aspen Capital Cost
Estimator will not map unsupported models. As a result, a unit operation
could appear disconnected in the Process Flow Diagram (PFD).
Quoted cost items are not project components, but act as place markers to
ensure that unit operations remain connected in the PFD.
Note: Marking this option will not affect the mapping of supported simulator
models. If a simulator model is listed in the Project Component Map
Specification dialog box, then the specified mapping will be used. Further, if
a simulator model is listed and has no default mapping (that is, Current Map
List section is blank), then it is assumed that the user does not want to map
such simulator models to any Icarus project components.
For example, if this option is marked, a USER unit operation in Aspen Plus can
be mapped to a quoted cost item if this option is marked. This ensures that
the unit operation remains connected in the PFD.
Activate Custom Model – mark to activate the Custom Model tool explained
on pages 335 through 341.
X X X X
Locations
In the Locations tab view, you can select:
Project Directories
Add/remove alternate project directories and set the default project directory.
See “Adding Project Directories” on page 59 for instructions.
X X
56 1 Getting Started
To specify the location of various specification files and data:
1 Click an item in the list to display its description and location.
2 Click Browse to select a new location.
Notes:
In some cases the description warns against changing the location.
Make sure to create the IP and MET subfolder structure when changing
the source locations for library files that are units dependent (for example,
Basis for Capital Cost, EML, UML, Custom Piping Specs, and so on).
Logging
The Logging tab view is reserved for future releases, in which it will be used
to help clients with Technical Support issues. It is not currently activated.
1 Getting Started 57
Unit Costs
58 1 Getting Started
Start Page
Use the Start Page tab view to customize the News feed tab name and the
Start Page news channel on the Start page. You can also specify to have the
page show on startup and the interval at which to download content.
1 Getting Started 59
To add a project directory:
1 Click Add.
The Browse for Folder dialog box appears.
2 Click the folder you want to add as an alternate directory; then click OK.
Aspen Capital Cost Estimator adds the directory to the Alternate Project
Directories list.
60 1 Getting Started
3 To set an alternate project directory as the default, click it; then click Set
Default.
Aspen Capital Cost Estimator displays a prompt asking you to confirm the
change. Click Yes to set the new default.
If the old default location is not on the list of alternate project directories,
Aspen Capital Cost Estimator displays another prompt asking if you wish to
add it to the list.
Note: Adding the old default directory to the alternate project directory list
lets you easily revert to it.
3 Click Yes or No.
4 Click OK to save the changes to Preferences.
Before the added project directory appears on the Create New Project
dialog box and elsewhere, you must either:
Restart Aspen Capital Cost Estimator.
-or-
Right-click on the current project in the Palette and click refresh on the
pop-up menu.
Note: If you are using more than one Icarus tool, remember to repeat the
above steps for other systems (Aspen Process Economic Analyzer, Aspen In-
Plant Cost Estimator, and so on.).
1 Getting Started 61
Caution: Before performing the steps mentioned above, copy the system
defaults (library folder structure) to the “myStd_Basis_[System]” folder.
System Defaults:
Economic Evaluation V8.0\Data\StdBasis_Aspen Capital Cost
Estimator\Ip\Default.d0*
Economic Evaluation V8.0\Data\StdBasis_Aspen Capital Cost
Estimator\Met\Default.d0*
Should Resemble:
CoABC\myStdBasis_Aspen Process Economic Analyzer\Ip\Default.d0*
CoABC\myStdBasis_Aspen Process Economic Analyzer\Met\Default.d0*
Logging
The Logging tab view is reserved for future releases, in which it will be used
to help clients with Technical Support issues. It is not currently activated.
Schedule
In the Schedule tab view, you can specify your Primavera user name.
The Schedule tab view also contains the Schedule Administrator Tool for
registering users and access rights in cases where Aspen In-Plant Cost
Estimator and the scheduling program run on a network. This tool should only
be used by a network administrator.
62 1 Getting Started
1 Getting Started 63
This launches the Spreadsheet Import/Export dialog box.
Exporting Spreadsheets
You can use the Export Spreadsheet feature to:
Create empty worksheets for each of the selected type of items from the
tree.
Create a spreadsheet using data for existing project components in the
project.
64 1 Getting Started
To create empty worksheets for each of the selected type of items
from the tree:
1 On the ACCE GUI, click File | Spreadsheet Import/Export.
2 If it is not already selected, click Export Spreadsheet.
3 In the File field, specify a name and location for the spreadsheet.
4 On the Export Spreadsheet dialog box, in the Options box, click Create
empty spreadsheet.
5 If you want to have ACCE remember your component type selections for
the project, select the Remember component type selections check
box.
6 Select the components, plant bulks, installation bulks, and quoted
equipment to be included in the spreadsheet.
7 Click Create.
Note: You can export all components in the system, even components that
are not present in the project. For example, if you specified all ANSI Pumps in
a project and then decide you want to change them to API 610 pumps, you
can export the desired components with data along with components that
may not exist in the project; then delete the ANSI pumps in the spreadsheet
and add the API Pumps.
To export only the components that are in the project, use the export by area
feature (and select all areas if you want every component) which will export
only the contained components.
1 Getting Started 65
4 On the Export Spreadsheet dialog box in the Options box, click Export
data from project.
Notes: Project data is exported only for the user selected types. For
example, if you select Process equipment | Pumps | Centrifugal | DCP
API 610, data for all pumps of the type DCP API 610 will be exported.
Installation bulks are exported only for those project components which have
a user tag number specified.
Project components that have bulks associated to them without user tag
numbers are flagged in error/warning messages.
5 If you want to have ACCE remember your component type selections for
the project, select the Remember component type selections check
box.
Note: When you click Export data from project data can be exported for:
Selected component models
Selected project areas. When data is exported for selected project
areas, installation bulks are also be exported for the components in
the areas.
All components in the system.
This option is disabled when Create empty spreadsheets is selected.
6 In the Select box, select whether to export data for selected component
models or selected project areas.
7 Select the components, plant bulks, installation bulks, and quoted
equipment to be included in the spreadsheet.
Importing Spreadsheets
To import a spreadsheet:
1 On the main menu, click File | Spreadsheet Import/Export.
The Spreadsheet Import/Export dialog box appears.
2 On the Spreadsheet Import/Export dialog box, click the Import
Spreadsheet tab.
66 1 Getting Started
The Import Spreadsheet dialog box appears.
3 On the Import Spreadsheet dialog box, use the Browse button to
locate the spreadsheet you want to import.
4 Select the spreadsheet.
5 Click Import.
6 Click Exit to exit the Import Spreadsheet dialog box.
Note: Any errors will be displayed so you can repair them in ACCE or in the
spreadsheet.
Important: If you have a spreadsheet open, save it before click Import.
Spreadsheet Structure
One worksheet for each type of project component (process equipment,
plant bulk, quoted cost item)
One worksheet for each of the installation bulk options (items on the
Options drop-down)
One worksheet for area specs (area name, report group, area type,
dimensions)
Worksheets are created only for the items you choose in the tree-view of
the spreadsheet import/export dialog
One Contents worksheet at the beginning to aid navigation to all the
worksheets. It contains hyperlinks to other worksheets.
1 Getting Started 67
Example of a AREAS worksheet:
68 1 Getting Started
Input fields are in columns (for example, there is one column for Design
Pressure)
Input field columns show min/max/default values and descriptive notes
for that field
Input fields with drop-down lists in the GUI will have corresponding drop-
down list in the spreadsheet
There is an Action column to indicate the “action” for each row of input.
The Action options for each row are:
This option does this
New creates a new item
Change If an input field for a component in the ACCE project has a value
and you use the CHANGE action to modify that value, the value is
updated. Also, if an input field for a component in the ACCE project
is blank and you assign a value in the spreadsheet, the value is
added.
If an input field has a value which you delete (that is, the cell is
blank), the value in the input field for the component in the ACCE
project is deleted.
Notes:
The CHANGE and DELETE actions in the spreadsheet are designed to work
only when the data for the components existing in the project has been
exported to the spreadsheet first.
For example:
You create components in an ACCE project from a spreadsheet,
starting with a blank spreadsheet and using NEW actions.
If you need to perform CHANGE or DELETE actions on any of these
items, you must re-export the data from the project.
Similar to the ACCE input forms, in the Spreadsheets:
Required fields are highlighted with red borders .
Alternate required fields are highlighted with green/yellow borders.
Caution: The spreadsheet does not validate input fields with drop-down
lists. For example, you could type anything in the cell that contains the drop-
down list (or copy and paste in the wrong text) and if the action is set to
Change or New, the drop-down field in the ACCE GUI would be updated to
the value you specified value that might not be a valid choice on the drop-
down.
1 Getting Started 69
Caution: The spreadsheet application has a tree view in which you can select
process equipment types or plant bulk types for which they want
spreadsheets to be generated. In this tree view there is an option to select
Installation bulks. This option causes all the spreadsheets for the different
installation bulk options to be created. However, this option cannot be
selected on its own. It has to be accompanied by some equipment and/or
plant bulk selections. If you select this option only and click Create, an error
dialog is generated.
Notes:
The user tag number input is mandatory and must match user tag of a
project component that is unique
User tag number uniqueness required only for spreadsheet
import/export. It is not enforced within the ACCE GUI.
70 1 Getting Started
On Components sheets:
Do not delete rows 1–10 or the LAST ROW.
Do not delete columns A-F.
Caution: The spreadsheet application has a tree view in which you can select
process equipment types or plant bulk types for which they want
spreadsheets to be generated. In this tree view there is an option to select
Installation bulks. This option causes all the spreadsheets for the different
installation bulk options to be created. However, this option cannot be
selected on its own. It has to be accompanied by some equipment and/or
plant bulk selections. If you select this option only and click Create, an error
dialog is generated.
1 Getting Started 71
Only numbers can be defined in the min, max columns (columns M and N
below) in UserAttributesCust.xls. Only numbers are permitted since
data validation is made on these values. Including letters in these fields
will prevent data from being exported into the Excel Spreadsheet.
Notes can be added in the Long Description (Column P below) in
UserAttributesCust.xls. These will appear in the properties window in
the ACCE UI as well as in Excel after exporting the spreadsheet with data
(as a comment to the attribute name).
It is recommended that Slot Type definitions (Column G below) and
Default (Column J) be consistent. Example: If the slot type is defined as
integer, it is recommended to define any defaults as integer values (not
alpha numeric values).
72 1 Getting Started
2 Defining the Project Basis
The Project Basis defines specifications that pertain to the overall project
scenario. These specifications influence the design and cost estimate by
defining system defaults and environmental variables.
Project Basis Specifications are accessed from the Project Basis view in
Project Explorer.
Notes:
A red arrow on an icon indicates that you can right click on the item to
access a pop-up menu.
In a pipeline project, specifications marked with a double asterisk (**) do
NOT apply.
Project Properties
Project Properties are initially specified when creating a new project.
You cannot edit Project Name, Scenario Name, or Units of Measure; they
can only be specified when creating a new project.
You can edit the following:
Project Description: The description entered here appears as the Project
Description on the Project Summary spreadsheet and as the Brief Description
on the Executive Summary spreadsheet. All scenarios under the project share
the project description. The description can be up to 500 characters in length
and can be comprised of letters, numbers, and punctuation.
Remarks: Any remarks entered will appear immediately after the Title Page
of evaluation reports in Icarus Editor. Remarks can be up to 6,000 characters
in length and can be comprised of letters, numbers, and punctuation.
Remarks might include, for example, the intended purpose of the estimate,
executive summary of results, or an explanation of assumptions.
Aspen Capital Cost Estimator displays the Basis for Capital Costs library in
Project Explorer.
3 If, for example, you want to use CM/H (centimeters per hour) instead of
M/H (meters per hour) to specify conveyor belt speed in your metric-basis
project, click Velocity and Flow Rate and then click Modify.
4 On the Velocity and Flow Rate Units form, enter CM/H as the new unit
name for M/H. Then enter the conversion factor between the two units in
the Conversion field. In this example, the conversion factor between the
two units is 100 because:
100 CM/H = 1 M/H.
5 Click OK to accept the modifications and return to the previous dialog box.
6 When finished modifying input units of measure, click Close.
The default cable type for 34.5kV high voltage cables is changed to
ARMOR type for US/ME basis.
The default cable type for HV, MV, LV cables is generally W-C type for a
US/ME basis project.
34.5/33 kV HV cables cannot be W-C type since the cable diameter is
more than 6” and the maximum conduit size is limited to 6”.
So, if you change the high voltage to 34.5/33 kV and select W-C as the
cable type, ACCE generates a warning message saying “34.5/33 KV CABLE
CANNOT BE W-C TYPE, ARMOR TYPE WILL BE USED” and the cable type is
changed to ARMOR type.
Cable drop support are neglected for 34.5/33 kV W-NC and M-NC
cables.
Cable drop supports can either be conduit type or tray type depending
upon your selections. But when the high voltage is selected as 34.5/33kV
the engine automatically omits the cable drop supports since it is
unnecessary to design trays/conduits for cable drops for 34.5/33 kV HV
cables.
Note: The control cable wire lengths change with the control cable wire
type selection made by the user. For example, Multi core cable lengths for
the above Case: 3 would be 5C, 540 feet and single core cable lengths would
be 1C, 2700 feet.
2 You can change the basis for all output units of measure by selecting a
different basis in the Unit of Measure Basis section; however, note that
this voids all previous customizations.
To customize only individual units, such as velocity and flow rate units, select
the unit type and click Modify. Then, for each unit you wish to change, enter
the new unit name and the conversion factor (between the old and new
units).
For example, if you want to use CM/H (centimeters per hour) instead of
M/H (meters per hour) to specify conveyor belt speed in your metric-basis
project, enter “CM/H” as the new unit name for M/H. Then, enter the
conversion factor between the two units in the Conversion field. In this
example, the conversion factor between the two units is 100 because 100
CM/H = 1 M/H.
3 Click OK to accept the modifications and return to the previous dialog box.
When finished modifying output units of measure, click Close.
Design Basis
Design Basis defines the general mechanical design rules for the entire
project. Aspen Capital Cost Estimator uses built in, industry-standard design
procedures for the preparation of mechanical designs. The standards used
include ASME (American Standards), BS5500 (British Standards), JIS
(Japanese Standards), DIN (German Standards), or EN 13445 (European
Standards).
To do this:
1 In the project basis, go to Basis for Capital Costs | Design Basis |
Piping Specs | General.
2 Right-click General; then click Edit.
Note: Pipe is procured and fabricated in remote shop when it meets the
following criteria:
Pipe diameter is within remote shop range
Pipe fabrication type is not FIELD
IF fabrication type is RMT, then there are fittings specified for the
pipe to be sent to remote shop
You can specify to send pipe supports to Remote Shop.
To do this:
1 In the project basis, go to Basis for Capital Costs | Design Basis |
Piping Specs | General.
2 Right-click General; then click Edit.
Notes: If the pipe is being sent to remote shop (pipe diameter is within
remote shop range, pipe fabrication type is not FIELD, if fabrication type is
RMT), the portion of the total number of pre-fab pipe supports you specify
will be procured in remote shop.
The rest of the pre-fab pipe supports will be procured in the field.
The man-hours to erect all pipe supports will be booked in the field as
well.
These specifications apply to:
Installation bulk pipe associated with project components.
Plant bulk pipe
Utility piping and utility stations
Yard pipe
To do this:
1 In the project basis, go to Basis for Capital Costs | Design Basis |
Piping Specs | General.
2 Right-click General; then click Edit.
The General Piping Specs dialog box appears.
Notes: When you set the Welded valves in remote shop field to Y and
when the pipe diameter is in the remote shop pipe diameter range:
non-flanged valves are counted as fittings to determine the length of
pipe that is sent to remote shop.
The number of welds in remote shop is increased to account for
welding of the valves in the pipe spool. The number of field welds is
decreased appropriately.
Valve erection man-hours are also accounted in the remote shop; line
item for valve erection in the field are not generated.
Note: For SC, SB, VC, VS and PF connection types, even when the pipe
diameter is in remote shop diameter range, the pipe is fabricated in the field.
So these connection types are not affected by the Welded valves in remote
shop field.
For DIN pipe, you can specify the pipe thickness method. You can specify to
allow pressure class (PN) input on pipe schedule fields OR to have pipe
thickness calculated per DIN EN 10220 and EN ISO 1127 standards.
3 On the General Piping Specs dialog box, in the DIN pipe thickness
option, specify PN or DIN EN. Default is DIN EN.
If you specify PN:
You can specify PN numbers in the schedule field for DIN pipe. PN
numbers will be output in detailed bulks for pipe and fittings.
If you specify DIN EN:
PN numbers are not allowed on the schedule field for DIN pipe. Instead
thicknesses are calculated according to the appropriate DIN EN standards
mentioned below.
If PN numbers are input on the schedule fields for DIN pipe warnings are
generated and the PN number input is ignored.
The method for calculating wall thickness is as follows:
Aspen Capital Cost Estimator provides two custom pipe specs files to help
you get started:
CARBONST.DAT
DEFAULT.DAT
2 Click the file you want; then click OK.
To edit your custom pipe spec file:
1 In the Piping Specs folder, right-click Custom; then click edit on the
pop-up menu.
The External Custom Pipe Specs dialog box has three options, shown
below:
o Remarks
o Units of Measure
o Specifications
Remarks dialog box
2 On the External Custom Pipe Specs dialog box, click the dialog box
you want to modify; then click Modify.
3 When you have finished modifying your custom piping spec, on the
External Custom Pipe Specs dialog box, click Close.
(Refer to the flowcharts in Icarus Reference, Chapter 18, for information
on developing various aspects of piping.)
2 In the File Name field, type a file name for this piping spec. You can
also add a description of the piping spec in the File Description field.
3 Click OK.
A dialog box appears confirming that you have successfully added your
newly-created piping spec to the library.
Civil/Steel Specs
Civil and Steel design specifications, including wind data, seismic data,
comprehensive strength, concrete ready-mix costs, concrete overpour
percentage, rebar type and cost, seal slab thickness, number of formwork
reuses, concrete type (standard, higher grade, or chemical-resistant),
to use a Fieldbus system in the Design Basis, but then make an exception
for one area by selecting the conventional 4-20 mA wired system in the
area’s instrumentation specs.
Notes:
The percent of active bricks can be specified at the area level only.
When you specify a percent active brick value for the MP connection
type, two cost lines are generated:
o Bricks with short circuit protection
o Bricks without short circuit protection.
For molded pluggable connection types with short circuit
protection specified as Y, the brick as a whole has short circuit
protection capability.
For Spring clamp/screw terminal connection types with short
circuit protection specified as Y, the short circuit protection
capability is in the connection between the field devices and the bricks.
When you specify a percent active brick value for these two
connection types, the following cost lines are generated:
Field bus screw terminal brick (for Screw terminal type)
or
Field bus spring clamp brick (for Spring clamp type)
and
Field bus short circuit protection (for Spring clamp/Screw
terminal type)
Electrical Specs
Electrical design specifications, including power supply frequency, class
and division or zone, whether to use 3- or 4-wire distribution system,
voltage levels, wire specifications at the different voltage levels, and cable
placement.
Communication and Alarm Systems include:
Paging and General Alarm Systems (PAGA)
Telephone Systems
Closed Circuit TV Systems (CCTV)
Area Networking (LAN)
Radio Systems
Notes:
The minimum area for an area or a building for a Communication and
Alarm System is 400 square ft. (37 square meters).
Telephone handsets are not included if a PAGA system requested.
For detail specifications and defaults of Communication and Alarm
Systems, see Aspen Icarus Reference, Chapter 22, Electrical.
You can specify the Communication and Alarm Systems at the Project Level
and at the Area Level.
Project Level
Area Level
At the project level and the area level, the defaults for the field “distance
equipment cabinet to field devices” are the” Distance from the equipment
cabinet to the JB” + “Distance from the JB to the field device.”
You can specify these fields at the project level Instrumentation
specifications. At the area level if left blank this field inherits the values from
the project level.
Note: When you select the high voltage as 34.5kV (US, ME) / 33kV (UK, EU,
JP) in the general electrical specifications, then all the high voltage motors in
the project should be powered at the corresponding medium voltage, because
all the motors in the system are at the most rated for 15kV (US, ME) / 11kV
(UK, EU, JP) only.
Public Address and General Alarm Defaults:
Description Defaults used by Aspentech at Project level and Area level
PAGA - Raceway Length 30% of the cable length (3 cables per tray)
PAGA - Raceway Width 4 inch tray with material and tray type depending on the selection
made in the LAST AREA electrical specs
PAGA - Cable Run per Item Distance from the equipment cabinet to the JB + Distance from
the JB to the field device. 100 + 50 = 150 feet
CCTV - Cable Run per Item Distance from the equipment cabinet to the JB + Distance from
the JB to the field device. 100 + 50 = 150 feet
Telephone - Raceway Width 4 inch tray with material and tray type depending on the selection
made in the LAST AREA electrical specs
Telephone - Cable Distance from the equipment cabinet to the JB + Distance from
the JB to the field device. 100 + 50 = 150 feet
Telephone - Video Conference 1 per administration building (ONLY 1 for the whole project).
Area Network System
(LAN/WAN)
Area Network - Equipment 1 cabinet per project
Cabinets
Area Network - Raceway Length 90% of the cable length (1 cable per tray)
Area Network - Raceway Width 4 inch tray with material and tray type depending on the selection
made in the LAST AREA electrical specs
Area Network - Cable Distance from the equipment cabinet to the JB + Distance from
the JB to the field device. 100 + 50 = 150 feet
Radio Systems - Cable Distance from the equipment cabinet to the JB + Distance from
the JB to the field device. 100 + 50 = 150 feet
CAT5 cable length 350 meter cable/building (25 pair OSP CAT5 armor cable)
Notes:
Icarus estimates the above mentioned devices for each area and adds
all those together after the LAST AREA and reports it with the LAST
AREA.
Icarus estimates grounding costs for the poles.
For buried cable Icarus estimates excavation costs.
Cables are estimated depending upon the number of devices in the
system. Equipment cabinets, Junction boxes are not considered as
devices
Icarus estimates 25 feet cable for each monitor, and work station.
The comm. and alarm systems project level model is always estimated
when the report group is in the ISBL. Even though if the 8 systems are
set to Y at the project level, the report groups which are in the OSBL
does not generate any comm. and alarm systems cost. The user has to
go to the area specs. of the OSBL report group and set each of the
systems as Y. Then only the comm. and alarm systems cost would be
seen.
All the calculations are the same except the building area should be
subtracted from the outdoor area and the outdoor items should be
calculated based on this area. If the outdoor area, open concrete
structure, open steel structure area is less than 400 sq. ft then Icarus
does not generate any outdoor items. This is also true with the
buildings, if the building area (Length*width*levels) is less than 400
sq. ft Icarus does not generate any indoor items.
If the area is less than 400 sq. ft then the system does not generate
any CCTV system and Radio system for that area.
There will be ONLY 1 video conference system for the whole project
When an area has both PAGA and Telephone system as `YES'
previously we were estimating Indoor/Outdoor handsets in the PAGA
system ONLY. There is a change to this, now we will be estimating
Outdoor handsets from the PAGA system and Indoor handsets from
the Telephone system.
Insulation Specs
Insulation design specifications, including thickness schedule, minimum
temperature for hot insulation, equipment insulation type, equipment
insulation jacket type, fire resistance rating for fireproofing on skirts,
equipment fireproofing type, whether to include fireproofing on the
outside or both sides of skirts, steel fire resistance fireproof rating, and
steel fireproofing type, coverage, and installation (field or remote shop).
You can specify a named insulation library for a project for a particular
use.
You can specify a named insulation library for an area for a particular use.
You can create, duplicate, modify and delete:
Hot Insulation Schedule libraries
Cold Insulation Schedule libraries
Libraries of Insulation Equivalent Length rules
You can create any number of Hot Insulation Schedule libraries with
one insulation specification table/file. Each library has a name associated
to it. You can use 20 Hot Insulation Schedule tables in a project.
Hot Insulation Schedule files are named:
INSHOT##.DAT, where ## is the number (up to 20) of the Hot Insulation
Schedule file.
5 In the File Name field, type the name of the file to be a duplicate of
the one you are basing the duplicate on.
6 Click OK.
A duplicate file is created.
5 In the File Name field, type the name of the file to be a duplicate of
the one you are basing the duplicate on.
6 Click OK.
Aspen Capital Cost Estimator displays a specifications form for the selected
category in the Main Window.
Aspen Capital Cost Estimator displays the cost specifications in the Main
Window.
Escalation
Escalation provides the ability to incorporate the effects of the constantly
changing local and world economies. The Escalation feature lets you specify
escalation indices for the following material and labor cost categories:
General materials
Design engineering
Construction manpower
Construction management
To define escalation:
1 Right-click Escalation in the Basis for Capital Costs folder; then click
Edit.
Aspen Capital Cost Estimator displays the Escalation Specs dialog box in the
Main Window.
Engineering Phase
The Engineering Phase Info dialog box appears in the Main Window.
.
2 Specify the engineering workforce number.
3 Select an engineering phase. The choices are:
* All phases
B Basic engineering
D Detail engineering
P Procurement
H Home office construction services
F Field office supervision
S Startup, commissioning
E Engineering management
C Construction management
Phases E and C are for multi-contract projects only.
4 To replace system-calculated hours and/or costs for the selected phase,
enter engineering hours and/or engineering costs.
5 To increase or decrease wages for all disciplines under the selected phase,
enter the percentage of the base wage rate. For example, entering “200”
would double the wage rates; entering “50” would cut wage rates in half.
6 If desired, enter the payroll burden, indirects, and expenses for the
selected phase, either as lump sums or as percentages of the total
manpower cost.
If you want to define additional phases, click Add and complete the process
(steps 2 through 6).
Engineering Discipline
Defining an engineering workforce by discipline lets you replace base (default)
wage rates and/or system-calculated hours.
A single item column defines up to four disciplines under a single phase. One
item column (Item 1) is provided. Add more columns using the Add button
.
2 Enter an engineering workforce number.
3 Select an engineering phase.
4 Enter the number of an engineering discipline under the selected phase. A
list of discipline numbers and wage rates, grouped by phase, is provided
in Chapter 34 of your Icarus Reference.
5 To replace the base wage rate for this discipline, as well as any
adjustments to the base wage rate made on the Engineering Phase Info
form, enter a new discipline wage rate.
6 To replace or adjust the system-calculated hours for this discipline, either
enter discipline hours or enter a percentage adjustment.
7 Space is provided for defining up to three more disciplines under this
phase. To define beyond three additional disciplines or to define disciplines
under another phase, click Add and repeat the process (steps 2 through
7).
Note: Item 1 defines two disciplines under Basic Engineering (phase B) for
Engineering Workforce Number 1. It does the following:
8 When you are finished, click OK to save the specifications and close the
form.
Aspen Capital Cost Estimator displays the Drawing Type Info dialog box in
the Main window.
Note: The CHANGE option is not allowed for drawing numbers 91-99.
6 Depending on whether you chose ADD or CHANGE as the Action Code,
enter the number of drawings to add to the system-calculated quantity or
the number with which to replace the system-calculated quantity. If you
selected CHANGE, you have the option to instead enter a percentage
adjustment in the Percent of Calculated Drawings field.
7 To change manhours to reflect the changed drawing count, select “A” in
the Labor Adjustment Selection field.
If you want to adjust the count of a system developed drawing and also
want to change engineering manhours to reflect the changed drawing
count, DO NOT use the Action code ADD; always use the Action code
CHANGE and Percent of calculated drawings for adjustments.
8 Click OK to save the specifications and close the form.
Construction Workforce
Aspen Capital Cost Estimator lets you define construction workforces, which
you can then link to contractors (see page 153). For each construction
X X
General Rates
The General Wage Rates information defines wage rates, productivities,
workweek, and overtime for all crafts in a construction workforce. To access,
right-click Wage Rates in the Construction Workforce subfolder; then click
Edit.
In the column labeled Item 1, you can define your first construction
workforce. To define additional construction workforces, click Add.
Descriptions of the specifications follow.
Field Description
Wage rate all Specifies the fixed wage rate (in the project
crafts currency) for all crafts in the workforce. See
discussion in Icarus Reference.
Productivity all Specifies the fixed productivity value for all
crafts crafts in this workforce. See discussion in
Icarus Reference. If no value is specified, the
system defaults to 100%.
WORK WEEK Refer to the description of workforces in
PER SHIFT Icarus Reference for the effect of changing
the work week and number of shifts upon
productivity and job duration. The standard
workweek plus overtime must not exceed 84
hours per week per shift.
Standard work Specifies number of standard hours per week
week per man per shift.
Overtime Specifies number of overtime hours per week
per man per shift.
Overtime rate Specifies overtime pay expressed as a
percent percentage of standard pay (for example,
standard time and one half = 150%).
GENERAL
CRAFT WAGES
Craft Rates
Craft Rates set the wage rate and productivity individually for each craft.
Note: If you do not highlight a column and perform a delete, the right-most
column is deleted.
Crew Mixes
Use the Crew Mixes specifications form to allocate a percentage of
man-hours from one craft to another for the purpose of modifying crew
mixes.
For each item, you can make up to seven different re-allocations of man-
hours. To add a new item: Click Add.
Craft Names
Aspen Capital Cost Estimator lets you modify the default craft names, which
are listed in Chapter 30 of Icarus Reference.
For each item, you can make up to three name changes. To add a new item,
click Add.
3 In the Craft Code column, enter the craft code of the craft you are re-
naming. Craft Codes are listed in Icarus Reference, Chapter 30.
4 In the Craft Name column, enter the craft’s new name.
5 Click OK to save the modifications and close the form.
Code of Accounts
Aspen Capital Cost Estimator contains a base set of 3-digit Code of Accounts
(COA) to which costs and man-hours are allocated. See Icarus Reference,
Chapter 34, for a detailed Icarus COA list. Aspen Capital Cost Estimator lets
you add your own COA’s and re-allocate costs from Icarus COA’s to your new
COA’s. When you completely re-define your COA’s, you must also define and
allocate all indirect COA’s.
Aspen Capital Cost Estimator provides the file named DEFAULT. After
selecting this file, you can modify it and save it as another file. You can then
have multiple COA sets from which to choose.
3 Click Add.
A new item (in this example, Item 501, is added at the bottom of the grid.
Note: COA Modifier and Subtype let you be more specific about the items you
want allocated to a new COA. They are described in Icarus Reference, Chapter
35, “Database Relations”.
9 Click OK. This moves all material costs for all 6-18 INCH 304P pipe,
fittings, and valves to COA 3201 and all labor costs for these items to COA
3202.
10 When you are finished, review the Account Allocation order to see that the
accounts are in the correct order. Then click OK to save your work and
exit the COA code of account allocation dialog box.
Indexing
The Material and Man-hour specification forms in the Indexing folder let
you manipulate the material and/or man-hour costs for process equipment
Adjusting Indexes
2 To adjust the index for all equipment or for all of one of the installation
bulks, enter the index value in the box provided. For example, entering
“200” in the Equipment box will double the material costs for all items
under the equipment account group.
To adjust by location:
1 Right-click on Location and click Edit.
3 Click the type of index you want to edit; then click Modify.
4 Edit the index; then click OK.
The Indexing dialog box appears with three options (Material, Man Hour, and
Location.)
3 Click the type of index you want to edit; then click Modify.
4 Edit the index; then click OK.
5 In Project Basis view, right-click Indexing.
6 On the menu that appears, click Export to Library.
A warning message telling you that the current COA specifications must also
be exported appears.
7 Click OK.
The Duplicate Code of Accounts file based on Indexing dialog box
appears.
Equipment Rental
Aspen Capital Cost Estimator automatically develops rental equipment
durations and costs based on your project work items. You can adjust or
delete these items and/or add your own to more accurately reflect the
project.
Note: To change an existing item’s rental rate, you must select CHANGE.
4 In the Rental Days Required field, depending on the action code, either
enter the number of days to add (action code is ADD) or the total number
of days (action code is CHANGE).
Here, the number of days required for Item 1, DUMP TRUCK, is being
changed to five, and its monthly rate is being changed to $6,500. Four
days are being added to the days required for Item 2, CRANE.
6 Click OK to save the specifications and close the specifications form.
Power Distribution
The Power Distribution tree diagram lets you define the electrical
configuration and loads in areas and process control centers.
New projects include one default main substation feeding a default unit
substation. The main substation is assumed to be an existing one, so no
electrical bulk quantities will be generated for it. If the electrical bulk
quantities are required in the estimate, you should change the input
parameters for this default main substation. All newly added and imported
Unlinking
The Unlink command lets you disconnect an area or process control item
from a unit substation:
Process Control
2 Use the tree diagram to define the desired process control network and its
reporting structure. A description of the tree diagram actions follows.
Contracts
The tree diagrams in the Contracts folder let you define responsibility and
assign scope of effort to contractors for engineering, procurement, and
construction. There are two tree diagrams:
Contractors
To access the Contractors tree diagram:
In the Contracts subfolder, right-click Contractors; then, on the menu
that appears, click Edit.
Aspen Capital Cost Estimator comes set up with one default contractor with
the name Owner.
From the pop-up menu accessed by right clicking on an item in the tree
diagram, you can:
Add contractors
Link contractors to workforces
Edit contractor definitions
Delete contractors
Close the tree diagram
Descriptions of these actions follow.
Adding a Contractor
To add a contractor:
1 In the tree diagram, right-click Owner; then, on the menu that appears,
click Add Contractor.
2 Click the number representing the desired workforce; then click OK.
In the tree diagram, the workforce appears under the contractor.
Unlinking
The Unlink command lets you disconnect a workforce from a contractor.
To delete a contractor:
1 Right-click the item in the tree diagram; then, on the menu that appears,
click Delete.
You are prompted to confirm deletion of the contractor from workforce link.
2 Click Yes.
Scope
Use the Scope tree diagram to specify contractor sets and assign scope of
work to each contractor in each set.
Aspen Capital Cost Estimator displays the tree diagram in the Main window.
Note: All areas (whether added or imported), power distribution items, and
process control items are automatically linked to the default contract set until
otherwise specified.
To add a Conset:
1 Right-click Project in the tree diagram; then, on the menu that appears,
click Add Conset.
2 Use the Scope Description field to describe the responsibilities for the
Conset (for example, All Engineering, Above Ground Mechanical,
Substations).
3 To assign a contractor to a category of work, click the drop-down arrow in
the category field and select a contractor number.
Adding Links
The Link commands allow you to assign each contractor set responsibility for
the scope of work in a segment of the project.
Note: All areas, power distribution items, and process control items are
automatically linked to the default Conset until otherwise specified; therefore,
you may first have to unlink items from the default Conset in order to make
them available. See “Unlinking” on page 158 for instructions.
X X
Unlinking
The Unlink command lets you remove responsibility for the scope of work in
a segment of the project.
To edit a Conset:
1 Right-click a Conset in the tree diagram; then, on the menu that appears,
click Edit.
2 Select a specification.
to Select
Assign esponsibility for engineering Engineering
tasks.
Assign responsibility for purchasing Purchase
on an account-by-account basis. materials
If you select Purchase Materials,
skip to Step 6.
Define responsibility for installation of Installation
all field material on an account-by-
account basis. Construction
equipment rental appropriate for each
work item is automatically assigned
to the installation contractor.
If you select Installation, skip to
Step 6.
7 Click the arrow on a material category field to select the contractor who
will be responsible for purchasing/installing this category of material in
this Conset.
8 Click OK to apply the specifications to the project and return to the
Conset Specifications dialog box.
9 Click Close to close the dialog box.
Note: Consets can only be deleted if no items are linked to the contractor
set. Any linked items must first be unlinked.
To delete a Conset:
Right-click the Conset in the tree diagram; then, on the menu that
appears, click Delete.
Merging Projects
You can create a merged project from multiple projects that have identical
project bases.
To Merge Projects:
1 Create a starting project basis for use in all sub-projects.
2 Create ‘partial’ projects to work on different parts of the project, using this
starting project basis in all projects.
3 Open a copy of one of the ‘partial’ projects (or a fresh copy of the starting
design basis). The project in the open state from which other ‘partial’
projects will be merged into is known as the target project.
4 On the main menu, click Run | Merge | Merge Project.
5 On the Select Projects to Merge dialog box, select a second project to
merge into the current (that is, the ‘target’) project.
6 Click OK.
The projects are merged.
Notes:
o If any of the projects’ bases are not identical, you receive a warning
message specifying which basis is not identical, and the merge is
aborted.
o None of the project basis data is copied and any links to project basis
definition are disconnected.
o All target project links are preserved.
o All source project links are un-linked.
o Source project RG/Areas are added at the end of the project.
Notes:
o If the two projects’ bases are not identical, you receive a warning
message specifying which basis is not identical, and the merge is
aborted.
o None of the project basis data is copied and any links to project basis
definition are disconnected.
o All target project links are preserved.
o All source project links are un-linked.
o Source project RG/Areas are added at the end of the project.
To select a file:
1 Right-click the category.
2 Enter the tag number of the project component for which to include a
separate activity bar in the barchart.
3 Enter the number of weeks required for the vendor to fabricate and ship
the project component.
4 Repeat this process (steps 2 and 3) to schedule up to five project
components.
5 Click OK to save the specifications and close the form.
-or-
Click Cancel to close the form without saving changes.
Note: A blank column is included for Item 1. To add an additional item, click
Add.
Note: If the Options dialog box does not appear at Startup, open
Preferences (Tools | Options | Preferences). On the General tab, select
the Display Options Choice Dialog on Aspen Capital Cost Estimator
Startup check box.
As a result of selecting to use scheduling features within Aspen Capital Cost
Estimator, an additional folder for Project Schedule Settings appears in
Project Explorer’s Project Basis view.
Title
3 Click Apply.
group of activities, you can enter “wildcard” asterisks in some fields. At least
one of the fields (besides the two preset fields) must contain numbers.
Exception: Where applicable, the seventh and ninth characters of the Activity
Number indicate the process equipment class (01-26). Equipment classes are
defined in Appendix C.
The seventh character of the Activity Number indicates the account group
number. It is derived from the first character of the Code of Accounts.
0, 1, 2 – Equipment or general
3 – Piping
4 – Civil
5 – Steelwork
6 – Instrumentation
7 – Electrical
8 – Insulation
9 – Painting
If all account groups are to be selected for modification, enter one asterisk
(*).
Preset engineering field 2
The eighth character of the Activity Number is fixed and the same for
all activities. It is always “0”.
Sequence in account group number
The ninth and tenth numbers provide sequential grouping within the
major hierarchy of the first eight characters. If all numbers within a
sequence group are to be selected, enter two asterisks (**).
3 In the Description and tag mod. Option field, select whether to modify
both the description and the tag (default), only the description, or only the
tag.
4 If you are modifying the activity description, enter the new description in
the Engg. activity description field (up to 32 characters).
5 If you are modifying the tag, enter the new tag in the Tag field (up to 12
characters). It will be used in place of the tag (if any) provided by the
system. The tag may be used as a continuation of the description.
6 To modify another activity description, click Add. A new column will
appear. Repeat the process for the other activity description.
7 Click Apply when done.
8 Click Cancel to close the form.
to be selected.
Note: The construction activities are listed, beginning on page 700 (in
X X
Appendix B), by the last three characters of the Activity Number. These last
three characters form the account group number and account code.
o Account group number
The eighth character, the account group number, refers to the type of
work performed in the activity. The account group number combined
with the account code (in the field below), form the three-character
code by which the construction and site development activities are
listed beginning on page 699 (Appendix B). If all account group
X X
Crafts
The Craft Adjustments form lets you modify the system-defined crafts. The
craft code and craft description may be completely replaced by a user-defined
code and description.
In addition, the maximum craft pool sizes may be modified as required.
Modifying the craft pool sizes will affect the activity durations and the overall
job durations.
To adjust a craft:
1 Right-click Crafts; then on the menu that appears, click Edit.
2 Select the craft to be adjusted by entering the System craft code. See
Icarus Reference, Chapter 30, for lists of craft codes by Country Base.
3 Enter a numeric (01-99) User craft code to substitute for the preceding
System craft code.
7 To enter another adjustment, click Add. This adds another column where
you can repeat the process.
8 When done, click Apply.
Durations
You can use to the specification forms for engineering, construction, and
procurement durations to adjust the durations by percentage.
Engineering
o Engineering Duration Adjustments
You can enter a percentage adjustment to the durations calculated by
the system for Basic Engineering, Detail Engineering, and
Procurement.
o Client Review Period
You can use the Basic engineering review period field to set the
duration of Activity 0000003013, “CLIENT APPROVAL-ESTIM&SCHED”.
Since all Detail Engineering activities are preceded, directly or
indirectly, by this activity, you may impose a delay of any duration on
the continuation of engineering activity. This effectively breaks up the
work flow to simulate, for example, budget approval delay.
Procurement
For each equipment group, you may enter the number of weeks needed to
fabricate and ship the equipment to the site after vendor data approval.
Vessels 24 weeks
Towers 36 weeks
Storage Tanks 32 weeks
Pumps 22 weeks
Compressors 50 weeks
Turbines 50 weeks
Heat Exchangers 32 weeks
Boilers 55 weeks
Furnaces 40 weeks
Air Coolers 28 weeks
Package Refrigeration 44 weeks
Generators 26 weeks
Air Dryers 24 weeks
Conveyors 28 weeks
Mills 45 weeks
Fans 16 weeks
Elevators 26 weeks
Motors 16 weeks
Dust Collectors 30 weeks
Filters 16 weeks
Centrifuges 40 weeks
Mixers 16 weeks
Cooling Towers 32 weeks
Miscellaneous 26 weeks
Equipment
Logic Modification
Aspen Capital Cost Estimator provides sequencing logic, varying with the
activities present, for all engineering and construction activities, except as
follows:
Where logical relationships cannot be predicted for system-designed
activities, such as project site development.
Where logical relationships cannot be predicted because the activity is
user-specified.
Where a logical chain of activities has been substantially broken by
deletion of activities.
The Logic Modification forms provide the means to either add relationships
between successor and predecessor activities not provided by the Aspen
Capital Cost Estimator logic or to modify the Aspen Capital Cost Estimator
logic by adding and deleting relationships. Separate forms are provided for
engineering and construction sections of the network. When adding
relationships, a particular relationship type may be specified. However, when
deleting relationships, all relationships between the specified activities are
deleted, regardless of relationship type.
For engineering activities, only engineering predecessors are allowed. For
construction activities, engineering and construction predecessors are
allowed.
through 698 (in Appendix A), have 10 characters. If you want to modify a
X X
group of activities, you can enter “wildcard” asterisks in some fields. At least
one of the fields (besides the two preset fields) must contain numbers.
Exception: where applicable, the seventh and ninth characters of the Activity
Number indicate the process equipment class (01-26). Equipment classes are
defined in Appendix C, page 705. X X
Note: where applicable, the seventh and ninth characters of the Activity
Number indicate the process equipment class (01-26). Equipment classes
are defined in Appendix C, page 705. X X
Note: See Appendix D, page 707, for the Equipment Code definitions.
X X
o Equipment type
The sixth and seventh characters contain the Equipment Code. See
Appendix D, page 707, for Equipment Code definitions. All other
X X
to be selected.
Note: The construction activities are listed in Appendix B by the last three
characters of the Activity Number. These last three characters form the
account group number and account code.
o Account group number
The eighth character, the account group number, refers to the type of
work performed in the activity. The account group number combined
with the account code (in the field below), form the three-character
code by which the construction and site development activities are
listed beginning on page 699 (Appendix B). If all account group
X X
Activity Modification
The Activity Modification forms for engineering and construction allow you to
modify the coding of activities. Activities may be combined within a common
activity number or deleted entirely.
Activities can be combined by changing an activity number to another existing
number. Specify all or part of an existing activity number, then all or part of
the other activity number that will replace it. Icarus Project Scheduler (IPS)
will sort the activities into numerical order, merging all identically numbered
activities, including the craft resources.
Activities can be deleted by selecting an activity and then entering asterisks
instead of the number of a modified activity.
Note: where applicable, the seventh and ninth characters of the Activity
Number indicate the process equipment class (01-26). Equipment classes
are defined in Appendix C, page 705.
X X
3 In the fields under MODIFIED ACTIVITY, specify the changes that are to
be made to the source activity.
4 Click Apply.
5 To modify another activity, click Add and repeat the process.
Note: See Appendix D, page 707, for the Equipment Code definitions.
X X
o Equipment type
The sixth and seventh characters contain the Equipment Code. See
Appendix D, page 707, for Equipment Code definitions. All other
X X
to be selected.
Primavera Information
To edit Primavera information:
1 In the Primavera information folder, right-click Project manager
information; then, on the menu that appears, click Edit.
Note: Each simulator cross-reference UOM file contains a basis (which may
be METRIC or I-P). The basis indicates the Aspen Process Economic Analyzer
base units set to which simulator units will be converted.
5 Click Save to save the mapping. When a unit has been mapped and
saved, a green box appears next to the simulation unit. A yellow box
indicates the unit is not mapped.
Deleting a Mapping
To delete a mapping, select the simulator unit and then click Delete.
Removing a Unit
To remove a particular unit from the simulation units list, first select the unit
and then click Remove.
Adding a Unit
To add a new unit to the list, enter the new unit symbol in the New Units to
Add box in the Simulation Output section and click Add. Changes will not
affect existing project components.
To access:
1 Right-click Project Component Map Specifications in the Project Basis
view’s Process Design folder.
2 On the menu that appears, click Edit.
Note: You can select in Preferences to have Aspen Capital Cost Estimator
map unsupported simulator models (that is,, models not included in the list
of simulator models on the Project Component Map Specifications dialog
box) to quoted cost items. See page 56 for instructions.
X X
Design Criteria
After the simulator model is loaded into Aspen Capital Cost Estimator,
mapping and sizing of the items can be performed. If an item is already sized
inside the simulator, the sizing parameters are automatically brought into
Aspen Capital Cost Estimator and used.
Items not sized by the simulator can be sized following the instructions in
Chapter 5. In addition to process information obtained from the simulator,
certain design specifications may be required before sizing can be
accomplished.
Aspen Capital Cost Estimator’s Sizing Expert uses design values based on the
user-defined field values on specification forms in the Design Criteria
sub-folder. The values on these forms provide the basis for developing design
specifications from operating conditions for all equipment to be sized.
You can enter design conditions (design pressure and temperature) for all
equipment (using the Common form) and also enter design conditions for
types of equipment. (Conditions entered on the equipment type forms
override those on the Common form).
Pumps
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
pumps:
Pump Overdesign Factor
The pump overdesign factor is used by Aspen Capital Cost Estimator to
increase the volumetric throughput of the pump and the power
requirement of the pump. The total volumetric flow rate calculated from
the simulator information is multiplied by the value provided in this field
to estimate the design flow rate for the equipment.
For example:
o Operation flow rate: 250 GPM
o Pump overdesign factor: 1.1
o Calculated design capacity: 250 X 1.1 = 275 GPM
Compressors
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
compressors:
Driver Type
Specifies the driver type used for compressors. The default value is None.
The selections are NONE, GAS ENGINE, MOTOR, TURBINE.
Heat Exchangers
Using Shell&TubeMech detailed Heat Exchanger costing for Icarus cost
estimation of TEAM Heat Exchangers.
A program status dialog box will pop up during the Shell&TubeMech run.
9 After Shell&TubeMech has finished calculations, close the program
status dialog box.
10 Close the Shell&TubeMech GUI by clicking File | Close.
After the Shell&TubeMech GUI closes, the Icarus window reappears.
11 Evaluate the heat exchanger to import Shell&TubeMech design values
into the Icarus item report.
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
heat exchangers:
Launch MUSE
MUSE™ performs detailed simulation of multi-stream plate-fin heat
exchangers made from brazed aluminum, stainless steel or titanium.
A valid MUSE version 3.3 license is required to use this feature.
Packed Towers
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
packed towers:
Packing Type
Two types of packings, random and structured, are used in packed towers.
The type of packing affects the flood point pressure drop estimation and
the packing efficiency (HETP) value.
The value in this field is used by the Sizing Expert in the calculation of the
tower diameter and height.
Packing Factor for Packings
Packing factor is used in the Kister and Gill correlation to estimate
pressure drop at the flood point. Once the pressure drop is known, the
flood velocity is calculated using the latest versions of the generalized
pressure drop correlation (GPDC) charts for both the random and
structured packings.
Packed Tower Derating Factor
With certain systems, traditional flooding equations consistently predict
higher flood points than those actually experienced. To allow for such
discrepancies, an empirical derating factor (< 1.0) is applied. The derating
factor is multiplied by the predicted flood vapor load or liquid load
obtained from the traditional equation to obtain the actual or derated flood
load for the given system.
Trayed Towers
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
trayed towers:
Trayed Tower Flooding Factor
Flooding is the condition where pressure drop across a tray is sufficient to
cause the dynamic liquid head to be equivalent to the tray spacing plus
the weir height. At this point, the liquid backup in the downcomer is just
at the point of overflowing the weir on the plate above. When this
happens, the column fills with a foamy liquid and becomes inoperable.
Foaming
18 24 30
Tendency
Low 0.4 – 0.5 0.5 – 0.6 0.6 – 0.7
Configurations Towers
Use this form to specify design criteria for tower configurations.
Vessels
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria on the
X X
agitated vessels:
Agitator Type
The various types of agitators that can be chosen for design are described
in the Icarus Reference. The type of agitator selected determines the
default driver power and impeller speed. This is used to estimate the
agitation requirements in tanks.
Storage Vessels
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
storage vessels:
Number of Holding Days
Storage vessel sizing is determined by estimating the volume of liquid
required for a certain period of operation. Aspen Capital Cost Estimator
uses this field to determine the liquid volume stored in the vessel.
For example:
Inlet flow rate: 500 CF per day.
Number of holding days: 30 (specified by user).
Liquid volume inside the storage vessel: 500 X 30 = 1,500 CF.
Holding Hours in a Day
Storage vessel sizing is determined by estimating the volume of liquid
required for a certain period of operation. Aspen Capital Cost Estimator
uses this field to determine the liquid volume required per day.
For example:
Inlet flow rate: 500 CFH.
Holding Hours in a Day: 24 (specified by user).
Final volume per day : 500 X 24 = 12,000 CF/day.
Storage Vessel Height to Diameter Ratio
Once the volume of the storage vessel is determined based on the process
fluid flow rate and design conditions, the actual dimensions (height and
diameter) of the equipment must be estimated. You can specify the
dimensional requirements of the equipment using this field.
A default is used if the field is empty or has value 0.0. The default
depends on the operating conditions for the vessel.
Vapor Free Space (% of Total Storage Vessel Volume)
A percent volume of the sized vessel in excess of the required liquid
volume.
horizontal vessels:
Vapor Area /Cross-Sectional Area
Once Aspen Capital Cost Estimator calculates the maximum vapor
velocity, the velocity and flow rate are used to determine the vapor space
required. The vapor space is then divided by the vapor area /cross-
sectional area to get the total required cross-sectional area.
The process vessel height to diameter ratio overrides this field.
Separation Factor Multiplier
For horizontal vessels, the separation factor is normally higher under
similar operating conditions than for vertical vessels. Therefore, the
calculated separation factor is multiplied by the separation factor
multiplier.
Minimum Boot Length
When horizontal vessels are used for three phase separations, the heavy
second liquid phase is removed in the drip leg situated at the bottom of
the vessel.
Minimum Boot Diameter
This field represents diameter of the boot leg which is designed to remove
the heavy second liquid.
Boot Leg Liquid Velocity
The bootleg cross-sectional area is estimated using the liquid velocity field
specified in this field and the process vessel height to diameter ratio.
Vertical Vessels
In addition to entering design pressure and temperature (see instructions
under Common, page 200), you can enter the following design criteria for
X X
vertical vessels:
Minimum Disengagement Height
This is the height from the liquid level to the mist eliminator.
Minimum Height Above the Mist Eliminator
Used in the calculation of the total vessel height.
Height of Mist Eliminator
Height of mist eliminator section.
Minimum Ht. Btw Low and High Liquid Level Taps
The liquid level based on residence time should meet this minimum
specification. (Field is at bottom of form, not in Vertical Vessels section.)
Ht. Btw Inlet Nozzle and High Liquid Level Tap
Represents the height between the inlet nozzle (center line) and the high
liquid level tap. (Field is at bottom of form, not in Vertical Vessels
section.)
Ht. Btw Low Liquid Level Tap and Tangent Line
Miscellaneous
Vibrating Screen Feed Material
This field specifies the solid material type used by solids handling
equipment. The material type affects the screen unit capacity which is
defined as the amount of solids (TPH) flowing through one square foot of
screen cloth based on material, having 6 to 8% moisture, screen cloth
having 50% or more open area; 85% screen efficiency.
Based on the choice made for this field and the screen opening size, the
screen unit capacity is estimated.
The following choices are available for this field:
Sand and Gravel
Limestone/Crushed Stones
Coal
Cinders
Coke
Wood
Cyclone Inlet Linear Velocity
In case of cyclones, the sizing program assumes a default linear velocity
of 150 FPS. You can enter a different velocity here.
Configurations Flash
Use this form to specify design criteria for flash configurations.
Utility Specifications
Most chemical processes require heating or cooling process utility fluids to
operate. The choice of which utilities to use often plays an important role in
determining the total project cost, since the utility type affects heat transfer
equipment sizing. In addition, utility costs form an important part of the
operating costs of the plant.
In the design of heat exchangers and reboilers, Aspen Capital Cost Estimator
permits you to select appropriate process utility fluids for the application. You
can select utility fluids from those already available in Aspen Capital Cost
Estimator or create your own based on utility fluid classes allowed by Aspen
Capital Cost Estimator. Once the utility resource for the equipment is selected
(either by you or the Sizing Expert), Aspen Capital Cost Estimator creates a
utility process stream for the equipment. The utility stream information
includes the amount of utility used by the equipment. During the operating
cost evaluation, Aspen Capital Cost Estimator processes all the utility streams
connected to the equipment to determine the utility cost for every utility
resource used in the project.
You can override these selections by a combination of disabling/enabling
appropriate utilities and re-mapping and re-sizing the equipment items.
Investment Parameters
To specify parameters required for investment analysis:
1 Right-click on Investment Parameters in the Project Basis view’s
Investment Analysis folder.
2 On the menu that appears, click Edit.
Escalation Parameters
Project Capital Escalation
This number indicates the rate at which project capital expenses may
increase expressed in percent per period. If the addition of Engineer-
Procure-Construct (EPC) period and start-up period is greater than one
whole period, Project Capital Escalation is used to escalate the capital
expenses for periods beyond the first period.
Products Escalation
This is the rate at which the sales revenue from products of the facility are
to be escalated (increased) in terms of percent per period.
Raw Material Escalation
This is the rate at which the raw material costs of the facility are to be
escalated (increased) in terms of percent per period.
Operating and Maintenance Labor Escalation
This is the rate at which the operating and maintenance costs of the
facility are to be escalated (increased) in terms of percent per period. The
operating labor costs include operators per shift and supervisory costs.
Utilities Escalation
User-entered percentages reflecting the anticipated utility price increase
each period.
Aspen Capital Cost Estimator displays the Operating Unit Costs in the Main
Window.
The Operating Unit Cost form specifies Labor Unit Costs and non-heat
transfer Utility Unit Costs.
MMGAL/H L/S
CFH
KCFH
Volume, Solid GPH M3/H
MMGAL/H L/S
CFH
KCFH
Energy BTU/H W
MMBTU/H KW
MEGAW
CAL/H
Unit Cost
This field provides the cost value per unit mass, volume or energy used to
estimate the raw material cost for the project.
7 When you are done entering raw material specifications, click OK.
The new stream appears in the Existing Stream list on the Develop
Raw Materials Specifications dialog box. You can enter a maximum of
150 raw material streams using this dialog box. When done, click Close.
Product Specifications
An investment analysis conducted on any process needs to include an
accurate figure for the project’s total revenue. In order to do so, it is very
important to accurately account for all the products obtained from the
process.
Aspen Capital Cost Estimator lets you identify simulation streams as product
materials for the process. Once the simulation stream is defined, Aspen
Capital Cost Estimator determines the necessary amount of product materials
generated based on the information provided in the product material
specification file.
The product material costs are directly placed in the PROJSUM.ICS
spreadsheet, where they are used for further cashflow analyses.
4 The following input information is needed for Aspen Capital Cost Estimator
to estimate the product material costs during the evaluation of the
operating costs for the project:
Developing Streams
After opening a project, new streams can be developed. You have the option
to develop completely new streams or use an existing stream as a base.
When an existing stream is used as a base, the new stream can be either
copied from the existing stream (Absolute Basis mode) or copied from and
linked dynamically to the existing stream (Relative Basis mode).
To develop streams, right-click on Streams in the Project Basis view’s main
folder (at the bottom), and then click Edit on the pop-up menu.
The functions of the six buttons on the Develop Stream specifications form
are explained below:
Note: After you click Apply, Aspen Process Economic Analyzer normalizes the
Fraction values to total a sum of one.
The values shown to the right would change into the values shown on the
next page.
Note: Streams that are connected at both ends to process equipments are
ignored in estimating the utility usage costs. Also, utility streams that have a
zero unit cost do not show up in the final report.
User-defined streams that are not connected to any equipment (do not show
up in the PFD) are considered as input streams, that is, consumption.
System-generated utility streams are included in the utility usage calculation
as long as they are connected to equipment. A case where they would be
Stream Connectivity
Process streams are “connected” to project components in a real way. You
can see this in the Process Flow Diagram (PFD), which you can display after
loading and mapping simulator blocks. Each stream has a Source end and a
Sink end. The Source end connects to an Outlet port on a component and the
Sink end to an Inlet as depicted below:
In the PFD view, when you Edit Connectivity (see page 298) for the Sink
X X
end of a stream and move the cursor over a component, only Inlet port(s)
turn green, thereby indicating their availability for making a connection to a
Sink end.
The same concept also carries into the Interactive Sizing form (see
page 349). Only streams whose Sink ends are not connected are listed in the
X X
pulldown for any Inlet. This explains why the Inlet and Outlet pulldowns will
include different streams.
Since the connectivity in the PFD and the Interactive Sizing form are two
ways of looking at the same information, Aspen Capital Cost Estimator tracks
your changes and synchronizes them in both views. Thus, if you change the
connectivity in one view, Aspen Capital Cost Estimator automatically changes
it in the other view.
When you first map and size components, the streams in the simulator will be
connected to the project components and the underlying process conditions of
those streams are available for further use. For example, you may create new
streams based on the properties of any stream, connected or not, then use
these new streams as Sources/Sinks for connecting new components (you
might do this to set up spares). You may also add a New Mapping to an item
already mapped and the newly mapped and sized item utilizes the underlying
stream properties.
2 Type a name for the new stream in the Create Stream dialog box. This
name must not be the same as any existing streams in the project. Click
OK.
The Develop Stream specifications form appears.
Note: See page 229 for descriptions of the buttons and fields on this form.
X X
3 Type values for the new stream. See page 230 for descriptions of the
X X
4 On the Create Stream dialog box Stream Name field, type a name for
the new stream. This name must not be the same as any existing streams
in the project.
5 Click OK.
Aspen Capital Cost Estimator displays the specifications form for the newly
created stream. The data is that of the Base Stream. Data appears gray
(dimmed) to indicate that it is relative to a referenced Base Stream.
Note: See page 229 and 230 for descriptions of the buttons and fields on this
X X X X
form.
Deleting a Stream
To delete a stream:
1 On the Delete tab view, click the stream to be deleted. You may need to
use the scrollbars to locate a stream if a large number of streams exist in
the currently opened project.
Note: Only user-added streams and streams added by the Sizing Expert as
utilities can be deleted.
Specification Libraries
The default specifications are derived from files that you can access, when
outside of a project, from the Palette’s Libraries view.
When you create a project scenario, Aspen Capital Cost Estimator selects the
specification files to use based upon the selected units of measure basis.
However, you can right-click on any of the Project Basis specification that
have corresponding libraries in the Palette, click Select on the pop-up menu,
and select a different file from which to derive the default specifications.
Creating a File
project.
Modifying a File
Importing a File
You can import specification files from elsewhere on your computer or
network.
To import a file:
1 In the Palette (Libraries view), expand the library to which you wish to
import a file.
2 Except for Code of Accounts, right-click on the units of measure basis
folder – Inch-Pound or Metric. For Code of Accounts, right-click the
Code of Accounts folder.
3 On the menu that appears, click Import.
Duplicating a File
To duplicate a file:
1 In the Palette (Libraries view), right-click on the file you want to
duplicate.
2 On the menu that appears, click Duplicate.
3 Click OK.
Aspen Capital Cost Estimator creates the file and displays the specifications in
a separate window.
4 Edit the specifications just as in a project.
5 When you are done, close the specifications window. If a library file is
open, you cannot access another library file or open a project.
See below for instructions on selecting the newly created file for use in a
project.
Note: You cannot delete files named Default, only modify them.
Specify the weight only for the structural steel members. Weights specified
for other items are ignored by the system.
Notes:
Reinforcing bars (Rebar) costs: If you have specified the Rebar costs in
the Design basis | Civil/Steel Specs dialog box, then the value specified in
the external file are ignored and the value you entered in the design basis are
used.
Grating costs: The grating costs in the external file are applicable only to
the default (1x3/16 IN [25x5 MM] CS welded bar) grating in the system. If
you specify any other grating type then the cost specified in the external file
will not be used for that grating.
To save a customized external steel costs file for future use in other
projects:
Right-click Steel Materials; then click Export to Library.
Aspen Capital Cost Estimator displays a dialog box listing the files available
for the selected category.
4 Select a new file from which to derive default specifications; then click
OK.
There are extensive instructions for use provided toward the top of the
scrollable document. Be sure to read these carefully before modifying. The
editor must not introduce non-printing characters other than a space or
CR/LF, that is,, no tabs are allowed.
The field hook-up assembly data is organized into the following columns:
LOOP SYMBOL: Symbol that describes the sensor loop.
DESCRIPTION: Place for comments; does not affect usage.
PART NO.: A reference to the part number in Inparts.dat file for the part
used in this assembly.
QTY: Quantity of this part to include in this assembly.
FG: Flag identifying this part as Piping or Instrumentation. The
Piping parts are drawn from items in Inparts.dat with IDs of
1,000 or less. Their material of construction matches the
material on the process side (component or pipe). These parts are
the ones eliminated when you turn off the process connection when
defining modifications to a loop. The Instrumentation parts are
drawn from the remaining items in Inparts.dat, which includes
specifications for their materials of construction.
Note: When you create/edit an InAsmbly.Dat file, and you are specifying a
loop, you have the option to set the FLAG column field to A instead of the
default which is blank (Or P).
For loops that you've created an A version of, the system expects you to also
have defined a primary (default) version. Then by selecting A instead of P in
the project (at the design basis on the loop) you can cause it to pick your A
version instead of the usual selection of P.
There are extensive instructions for use provided toward the top of the
scrollable document. Please read these carefully before modifying the file,
with the same limitations as described above.
The field hook-up assembly parts are organized into the following columns:
ID: A unique, four-digit part number. This shows up as the PART No. in
Inasmbly.dat.
COA: A valid Icarus instrumentation Code of Account (COA). You should
use an Icarus COA even if you plan to redefine the COA sets (see Icarus
Reference, Chapter 34, “Code of Accounts”).
QT: Quantity- must be set to 1.
UT: Unit of measure.
Note: Simulation data can be used in Aspen Capital Cost Estimator only if
you are licensed to use Aspen Icarus Process Evaluator (Aspen Process
Economic Analyzer) or Aspen Decision Analyzer. If you are licensed, you can
select at startup to use Aspen Process Economic Analyzer or Analyzer in the
Aspen Capital Cost Estimator environment.
Overview
If the process you wish to evaluate in Aspen Process Economic Analyzer is
based on a simulator file report from a process simulator software program,
the first step, after creating a project scenario and defining the Design Basis,
is to load and map simulation data.
Aspen Process Economic Analyzer supports reports from the following
simulators:
AspenTech’s AspenPlus Version V7.3.2 and V8.0
Chemstations’ ChemCAD for Windows Version 5.3.2
HYSIM Version STD/C.271
AspenTech’s HYSYS Version V8.0
SimSci’s PRO/II with PROVISION Version 5.61
Pacific Simulation’s WINGEMS 2.0
WinSim’s DESIGN II for Windows Version 8.17
Note: This is the default path; it may differ depending on where you installed
Aspen Icarus.
4 Depending on the simulation units of measure, select the appropriate
simulator directory (for example, AspenPlus) and then the corresponding
template (.apt) file.
Note: The order on any of the tower models must be set to TOP-DOWN in
order for the tray information to get loaded into Aspen Process Economic
Analyzer correctly. This is the default setting.
Note: If the Activation dialog box appears, click Close. Use the Activation
dialog box to stay in AspenPlus instead of transferring to Aspen Process
Economic Evaluator.
2 On the ribbon, click Economics | Send to Economics.
When the prompt appears, the Aspen Process Economic Analyzer project
name will be designated to be the name of the simulation file from AspenPlus.
AspenPlus will designate the scenario name. If the scenario name is changed,
any future attempts to run the link for the same project will result in a new
Aspen Process Economic Analyzer project being created. It is recommended
that the scenario name designated by AspenPlus be left as it is for maximum
usability.
3 Click OK.
The Project Properties dialog box appears.
4 Specify the Project Description, Remarks, and the Units of Measure.
5 Click OK.
The Input Units of Measure Specifications dialog box appears.
6 Verify the Input Units of Measure Specifications; then click OK.
The General Project Data dialog box appears.
7 Verify the General Project Data; then click OK.
Aspen Process Economic Analyzer displays a prompt to load the Simulator
Data.
8 Click OK.
If the simulation has specified units that are undefined, a prompt will appear
to do so. Define all AspenPlus units with those available in Aspen Process
Economic Analyzer.
To load process simulator data through the Aspen Icarus link into an
existing project scenario:
1 Run the simulation in AspenPlus.
2 On the ribbon, click Economics | Send to Economics.
Aspen Process Economic Analyzer displays a prompt to load simulator data.
3 Click OK.
Note: In ChemCAD for Windows, just click the Output menu from the menu
bar.
2 Specify the following for report options:
Select Streams
Print All Streams: Y
OVERALL PROPERTIES
Mass flow rate X
Mole flow rate X
Temperature X
Pressure X
Mole Vap frac X
Enthalpy X
Molecular wt. X
Total act.dens X
VAPOR PROPERTIES
Mass flow rate X
Mole flow rate X
Molecular wt. X
Vap. Act. Dens X
Vap. Viscosity X
Vap. Cp X
Vap. Thrm. Cond X
Liq. Surf. Tens. X
LIQUID PROPERTIES
Mole flow rate X
Molecular wt. X
Important:
Note: If the Activation dialog box appears, click Close. Use the Activation
dialog box to stay in HYSYS instead of transferring to Aspen Process Economic
Evaluator.
2 On the ribbon, click Economics | Send to Economics.
When the prompt appears, the Aspen Process Economic Analyzer project
name will be designated to be the name of the simulation file from HYSYS.
HYSYS will designate the scenario name. If the scenario name is changed,
To load process simulator data through the Aspen Icarus link into an
existing project scenario:
1 Run the simulation in HYSYS.
2 On the ribbon, click Economics | Send to Economics.
Aspen Process Economic Analyzer displays a prompt to load simulator data.
3 Click OK.
Because all other project basis settings have been specified, mapping and
sizing can be performed at this time.
Note: See the note in the KEYWORD section regarding COLUMN sidestripper’s
UID’s.
9 Click Close to finish.
10 Use the default options for remaining unit operations.
Using Keywords
For General Print Options, use the following keywords:
Print INPUT = ALL
STREAM = ALL
RATE = M
WIDTH= 80
3 Click OK.
4 In the Process Design folder, right-click Simulator File Name; then
click Edit.
Note: The List view now displays the pathname of the selected simulator file
when you select Simulator File Name in Project Explorer.
6 Do one of the following:
7 Click Yes.
Aspen Process Economic Analyzer loads the simulator data.
When the loading of the data is finished, the Process view of Project Explorer
is populated with simulator areas and simulator blocks.
Note: A block can be moved by clicking on the center of the block and
dragging it to the desired location. Doing so will also move the streams
connected to the block. If the simulator data is reloaded, the block and
stream locations will be regenerated by Aspen Process Economic Analyzer.
In addition to the blocks displayed in the Process view, the BFD displays
streams, direction of stream flows, inlets, and outlets.
The commands on the View menu change when the BFD is active. (See Block
Flow Diagram View Menu on page 271 more information.)
X X
Block commands
The Map command and Delete Mappings command are explained in the
next section, Mapping Simulator Items to Icarus Project Components, starting
on page 276. Alteration of mapping will alter the blocks' color based on its
X X
status.
Stream commands
You can double-click a stream to access the Develop Stream specifications
form. This form is explained on page 229.
X X
Zooming
You can use the Zoom In and Zoom Out buttons to increase or decrease the
magnification by degrees:
You can also select an exact magnification by using the Zoom dialog box.
The View menu contains some options that are only displayed when the Block Flow
Diagram is active
Use this to
Toolbar View or hide the toolbar. See page 43 forX X
Explorer.
Palette View or hide the Palette. See page 35 for
X X
Window.
Workbook Mode Turn Workbook Mode on and off. See
page 32 for an explanation of Workbook
X X
Mode.
Capital Costs View Launch Aspen Icarus Reporter for
interactive reports (on-screen, HTML, or
Excel) or Icarus Editor for evaluation
Source
Map Selected Unit Map the selected simulator block or the simulator blocks in
Operations(s) the selected simulator area. This option is available only if
you selected Map from a pop-up menu.
Last Mapping Map a block according to the last time it was mapped. This
option retains only the type of Icarus project component(s)
to which the block was last mapped.
Default Use the Component Map Specs file for the basis.
Default and Simulator Use the Component Map Specs file for the basis, but
Data override the mapping using specific data in the simulator.
For example, if you select this option and a reboiler type is
specified in the simulator report, an equivalent reboiler
type will be used in the mapping.
Users are encouraged to review these recommendations
and either accept them or select a different equipment type
based on their knowledge of their processes and practices.
Options
after mapping.
Otherwise, Aspen Process Economic Analyzer uses its
automatic sizing.
Although the Sizing Expert is unavailable when sizing
multiple components, you can still use it later (assuming
the component is one of those that can be sized
interactively). Just right-click on the mapped component
and click Re-Size on the pop-up menu.
Note: All simulator items are displayed because Map all Items was selected
at the previous dialog box. Those components being mapped have asterisks
next to them.
You must use the arrow scroll buttons to see all 12 possible configurations.
Selecting a configuration type automatically fills in the Current Map List with
the components required for that configuration type. See Tower
Configurations on page 284 for more information.
X X
Each component mapped from the block must have a unique name; if another
component already has the default component name, Aspen Process
Economic Analyzer prompts you to enter a unique name after you select
another component.
5 Click OK to complete the mapping.
If you selected to size the mapped component(s), Aspen Process Economic
Analyzer also performs automatic sizing or, in cases in which a single item is
being mapped to a single component for which interactive sizing is available,
the Interactive Sizing form appears. See Chapter 5, Sizing Project
Components for information on this feature.
Component Status
You may notice a "?" in the Status column of a project component mapped
from the simulator block. This indicates that there are still specifications that
need to be entered for the component. To enter the specifications, right-click
on the component and click Modify Item on the pop-up menu. Entering
specifications in the required fields will change the status to OK. Required
fields are indicated by color-coding explained on page 316, under Entering
X X
Component Specifications.
If you do not enter the specifications and the "?" remains in the Status
column, the item will not be included in the project evaluation and will have
"0" cost associated with it. It will not cause SCAN messages.
Deleting Mappings
To delete mappings:
Right-click in the simulator area or simulator block in Process view; then,
on the menu that appears, click Delete.
Note: Flow rate of the Spray Cond Total Recycle (SCTR) stream is calculated
using Ratio of Recycle to (Ovhdliqprod + Reflux) Flowrates = mSCTR / (mOVH
LIQ PROD+ mREFLUX). Ratio of Recycle to (Ovhdliqprod + Reflux) Flowrates
is an input specified in the Design Criteria.
mSCTR = mass flow rate of the SCTR stream.
mOVH LIQ PROD = mass flow rate of the Overhead Liquid Product stream.
mREFLUX = mass flow rate of the Reflux stream.
Then the temperatures of the streams exiting the Spray Condenser Cooler
and Spray Condenser Trim exchangers are calculated using:
a Q = mCpDeltaT calculation.
Flow rate of the streams exiting the SC Tot Recycle Trim Splitter are
determined using:
SC Trim Splitter Flow Split Ratio = mSCRTSEx1 / mSCCEx
mSCCEx = (mSCRTSEx1 + mSCRTSEx2)
(this is the one that subsequently goes through the SC TRIM exchanger)
mSCRTSEx2 = mass flow rate of the SC Rcy Trim Splitter Ex2
Stream
Sizing Selection
This section outlines the workflow of the sizing selection feature available in
Aspen Icarus Process Evaluator. Sizing selection is a mechanism that lets you
pre-define and/or define sizing rules for project components. Specifically, you
can set rules on equipment models or specific project components to be sized
with one or more custom models.
in PFD view.
Note: If you eventually select Reroute All Streams on the Run menu,
Aspen Process Economic Analyzer chooses the most logical routes for all
streams.
buttons.
Status Bar View or hide the status bar. See
page 28 for a description of the
X X
status bar.
Project Explorer View or hide Project Explorer. See
page 30 for a description of
X X
Project Explorer.
Palette View or hide the Palette. See
page 35 for a description of the
X X
Palette.
Properties Window View or hide the Properties
window. See page 39 for a
X X
for details.
Activate the Edit Connectivity
Edit Connectivity feature. See “Editing
Connectivity,” page 298, for X X
details.
2 Set the Across and Down grid increments in the Increments section.
Specify in the Units section whether the specified increments are in
inches or centimeters.
3 Select the Snap to Grid check box to turn on Snap to Grid mode. When
you drag a block in this mode, the block’s bounding outline moves in
increments corresponding to the grid.
4 Click Color to select a grid color.
5 Finally, in the Visibility section, click whether to show or hide the grid.
6 Click OK to apply the settings.
Editing Connectivity
The Edit Connectivity feature lets you make changes to the layout of items
in the PFD. Because this involves connecting and disconnecting streams to
ports, the Ports Visible option should be on, as it is by default.
If the ports are not visible, click the Ports Visible button .
4 Move the cursor over a stream. Click when you have placed the cursor
over the desired stream.
Aspen Process Economic Analyzer disconnects the Sink end of the stream
from the inlet port on the current component, then automatically re-connects
it to the inlet port on the inserted component.
Aspen Process Economic Analyzer also creates a new stream, which appears
white and has properties relative to the initial stream. Aspen Process
Economic Analyzer connects the Source end of this new stream to the outlet
port of the inserted item and the Sink and to the inlet port of the original.
The added item can now be sized manually or using the Size Item option,
which either automatically sizes the item or, if interactive sizing is available,
accesses the Sizing Expert. The Sizing Expert, explained in Chapter 6, will
utilize the newly connected streams.
Adding a Stream
From PFD view, you can create a new stream and specify its connectivity. The
process of developing streams is explained in detail under Developing
Streams, page 228.
X X
7 Click when you have placed the cursor over the desired outlet port.
8 Move the cursor, which now appears as crosshairs, to an inlet port.
9 Click when you have placed the cursor over the desired inlet port.
Use this to
Modify Access the Develop Stream dialog box listing the stream’s
specifications, which you can modify.
Disconnect Erase the stream from the screen and store it, so that you
can select it when using the Draw Disconnected Stream
feature (see page 302).
X X
When developing a Aspen Capital Cost Estimator project, you can add project
components to areas in Project Explorer’s Project view. Project components
are the pieces of the process plant (or mill) that, when linked together,
complete a process. Components are categorized as follows:
Process Equipment Equipment for gas, liquids and solids handling and
off-site/packaged systems.
Plant Bulks Material commodities that service a section of the plant or
the whole plant. Plant bulks are divided into categories:
Piping, Civil, Steel, Instrumentation, Electrical, Insulation
and Paint.
Site Development Modifications that must be done to the site. Site
development items are divided into categories: Demolition,
Drainage, Earthwork, Fencing, Landscaping,
Roads-Slabs-Paving, Piling and Railroads.
Buildings Civil structures directly involved in the process or for
off-site use.
Quoted Equipment A way to enter special equipment not found in Process
Equipment above.
Unit Cost Library Items from a Unit Cost Library. See Chapter 7.
Equipment Model Library Items from an Equipment Model Library. See Chapter 7.
Aspen Capital Cost Estimator adds a report group with the default name New
Report Group.
2 Right-click on New Report Group and click Rename Report Group.
3 Type a name for the report group and press enter.
Adding an Area
To add an area:
1 In Project Explorer’s Project view, double-click a Report Group folder.
The Area Information dialog box appears.
Aspen Capital Cost Estimator displays the Area Specifications dialog box.
Note: You cannot use this feature if a component specs form is open that
would let you edit data that would also be editable in the spreadsheet view.
You can rename the report group by right-clicking and clicking Rename
Report Group on the pop-up menu. The default report group contains one
area called Pipeline Area.
2 Select a pipeline title, fluid type (oil, gas, or water; default is oil), main-
line length (used for productivity adjustment in various work items),
whether to have double-jointed piping (default is double-jointed for pipe
diameter equal to or greater than 20 IN [500 MM]), length of delivered
pipe section (default is 80 FT [24 M] if double-jointed and 40 FT [12 M] if
not double-jointed), and internal lining type (fusion-bonded epoxy,
cement, or none; default is none).
3 Click OK.
You can now add pipeline segments to the area.
4 When adding a component (explained in next section), click Plant Bulks |
Piping. Pipeline segments are at the bottom of the list of piping plant
bulks.
Note: The Recent Items folder in the Components view stores the last 10
project component selections.
2 To drag, click on the component and hold down the mouse button, move
the cursor until over an area, and release the mouse button.
3 Enter an item description (required) and User Tag Number (optional), and
then click OK.
The component is added. Project Explorer displays a block for the component
under the selected area. The List view displays general information. You may
notice a question mark (?) in the Status column on the List view. This
indicates that there are still specifications that need to be entered for the
component. To enter the specifications, follow the instructions under
“Entering Component Specifications” on page 315.
X X
Color coding
Red Border: An entry must be made in the field. All specifications forms
have at least one required entry field.
Green Borders and Thick Yellow Borders: An entry must be made in either
the field with the thick yellow border or in the two fields with the green
borders. The field with the thick yellow borders and the fields with the
green borders are mutually exclusive. In the form pictured above, either
the pump size must be selected or the fluid head and liquid flow rate must
be entered. The Properties window notes this in the Description. Enter
the specifications.
Evaluate button and reviewing the resulting report. See page 624 for
X X
more information.
To define installation bulks for the component, click the Options drop-down
and select the type of bulks to define.
installation bulks.
2 After defining the component and installation bulks, save the
specifications form by clicking OK.
Note: An asterisk (*) next to an installation bulk indicates that it has been
edited. On the menu pictured below, asterisks indicate that the Pipe - Item
Details and Civil installation bulks have been edited.
Mat’l/Man-hours Adjustments
Using Mat’l/Man-hours Adjustments, you can specify percent adjustments of
system-calculated values as follows:
Category Percent adjustment for
Mat’l/Man-hours Additions
Using Mat’l/Man-hours Additions, you can add lump sum material costs and/or
man-hours to a specified COA. All additions are reported “as is.” Additions are
neither indexed nor adjusted by Mat’l/Man-hours Adjustments. Up to 20
additions may be defined per component.
Note: In Aspen Kbase Version 2004.2, under General Piping specs, there
was a field called fitting spec filename to use to select the fitting spec
filename to use for the project.
In newer Kbase and Aspen Capital Cost Estimator versions, the fitting
specification is moved a Customer External file.
To access this file:
1 Right-click the Fitting external file.
2 Click Select.
A selection dialog box appears in which you can select which external fitting
specs file to use.
Note: To reduce the time required to retrieve data when multiple items
have been added, select in Preferences to not display all items. If Display
P&I Installation Items is unmarked on the Preference dialog box
(General tab view), selecting Pipe – Item Details will display a dialog box
from which you can select the item you wish to edit or select to add a new
item. See page 53 for instructions on entering Preferences.
X X
The component starts with piping depicted in the Piping and Instrumentation
Drawings manual. You can also display the component’s piping and
Duct
Duct installation bulk items specify individual runs of process ductwork and
associated fittings and insulation. Up to five duct lines may be specified for
each component. Use the same methods described for multiple lines of pipe.
Civil
Civil installation bulk items specify bulk excavation and up to three different
foundation types/sizes. The available foundation types are listed in the Icarus
Reference.
From the specified foundation types and volumes, Aspen Capital Cost
Estimator calculates:
Excavation and backfill
Form work (plywood/backup lumber with reuse)
Rebar
Sand mat (or ring wall foundation types only)
Grout
Anchor bolts/embedments
Steel
The Steel installation bulk specifies the following:
Ladders
Instrumentation
Instrument installation bulk items specify individual instrumentation loops or
parts of loops with associated sensors, transmitters and signal cabling. Up to
50 loops may be defined for each component.
Note: To reduce the time required to retrieve data when multiple instrument
items have been added, select in Preferences to not display all items. If
Display P&I Installation Items is unmarked on the Preference dialog box
(General tab view), selecting Instrumentation will display a dialog box
from which you can select the item you wish to edit or select to add a new
item. See page 53 for instructions on accessing and entering Preferences.
X X
Notes:
(A) Junction boxes can be found under PLANT BULKS, INSTRUMENTATION,
JUNC-BOX.
(B) Multi-core runs can be found under PLANT BULKS, INSTRUMENTATION,
ELECTRONIC SIGNAL WIRE. You can specify it with or without the junction
box.
(C) Control centers can be found under PLANT BULKS, INSTRUMENTATION,
MULTIFUNCTION CONTROLLERS (electronic) or PLANT BULKS,
INSTRUMENTATION, INSTRUMENT PANEL – ANALOG (pneumatic).
Insulation
The Insulation installation bulk specifies insulation and fireproofing for
component and installation bulk steel. For components, the insulation type,
jacket type, thickness and area may be specified. For component and steel
fireproofing, type, rating and area may be specified.
Paint
The Paint installation bulk specifies surface preparation and painting of
component and installation bulk steel. Paint for pipe is specified under piping.
Entry field specifications include:
Size of area to be painted
Number of prime and final coats
Percent of painted area to be sandblasted
Galvanizing (for steel)
To import a component:
o Drag the component to the desired area in Project Explorer,
Project view.
Aspen Capital Cost Estimator adds the component to the area.
To import an area and its components:
o Drag the area to Main Project in Project Explorer.
Aspen Capital Cost Estimator adds the area and its
components.
To import all the components in an area to an existing area in the
current project scenario:
o Drag the area from the Palette to the desired area in Project
Explorer.
3 Drag the scenario from the Palette to Project Explorer’s Project view.
Aspen Capital Cost Estimator displays a confirmation window.
Note: You can only import scenarios that have the same units of measure as
the current scenario. If the units of measure are not the same, a dialog box
will inform you of this when you try to import.
4 Click Yes.
The areas and components of the selected scenario are imported.
Note: If the area contains a component with the same name as the one
being pasted, Aspen Capital Cost Estimator changes the new component’s
name so that “#1#” appears at the beginning.
Modifying Components
You can modify the following components using Spreadsheet View:
Vessels
Towers
Heat Exchangers
Pumps
Compressors
Quoted Components
Note: You cannot use this feature if a component specs form is open that
would let you edit data that would also be editable in the spreadsheet view.
Copying Areas
Aspen Capital Cost Estimator's Area Cut-and-Paste operations let you:
Create a new Report Group with the same Area and specs as an existing
Report Group
Replace an Area and its specs with another Area and its specs
To create a new Report Group with the same Area and Specs as an
existing Report Group:
1 On the Project View tab, right click Main Project.
2 On the menu that appears, click Add Report Group.
A Report Group named New Report Group appears on the tree.
3 Right-click New Report Group; then click Rename Report Group.
4 Type the new name for the Report Group; then click ENTER.
5 Right-click the area you want to copy to the new Report Group.
6 On the menu that appears, click Copy Specs.
7 Right-click the new Report Group.
8 On the menu that appears, click Paste.
The area and its specs are copied into the new Report Group.
Deleting Components
The Delete command removes a component and all associated installation
bulks from the project.
To delete a component:
1 Right-click on the component in either Project Explorer or the List view
and click Delete on the pop-up menu.
A confirmation dialog box appears.
Note: You can select in Preferences not to have this prompt appear (see
page 53).
X X
Re-numbering Components
After deleting components, you may wish to re-number the remaining
components so that the numbering contains no gaps and reflects the order in
which components were added.
For example, if you add components A, B, C, D, and E in that order, the
automatically generated Order Numbers would be 1, 2, 3, 4, 5, respectively
(the Order Number appears on the List view). If you then delete components
B and C and re-number, components A, D, and E would have Order Numbers
1, 2, 3, respectively. The order in which they were created would still
determine the Order Numbers.
To re-number components:
1 On the Run menu, click Re-number.
2 On the menu that appears, click Project Components.
To delete an area:
1. Right-click on the area in Project Explorer and click Delete Area on the pop-up menu.
A confirmation dialog box appears.
Note: You can select in Preferences not to have this prompt appear (see
page 53).
X X
Re-numbering Areas
Areas have reference numbers that are internally stored and then used by the
Evaluation Engine. They are not visible in the current version of Aspen Capital
Cost Estimator. Just as with components, re-numbering is intended to close
gaps in the numbering after deletion.
To re-number areas:
1 On the Run menu, click Re-number.
2 On the sub-menu that appears, click Project Areas.
Note: Before using this tool, you must select the Activate Custom Model
option on the Process tab in Preferences. See page 53 for information on
X X
accessing Preferences.
1 In Project Explorer, Project view, right-click the pump or mixer
component that you wish to customize.
2 On the menu that appears, click Custom Model.
The User Custom Model dialog box appears. It displays the name of the
project, scenario, and project component selected for the operation. It also
displays available Microsoft Excel (.xls) template files.
Input specs have been placed on the Custom Rules along with sample
alterations for the following:
Mixer with three inlet streams and one exit stream
Pump with connection streams, material and man-hour adjustments
Pipe item details
The Output worksheet displays the same component specification slots as on
the Input worksheet. However, you can customize the values on the Output
worksheet.
Creating a Template
To create a template for a component:
1 Open GeneralModelTemplate.xls; then save it as another file. The
folder in which you store Custom Model files is specified on the Locations
tab in Preferences (APICustomModelDir). The default is:
AspenTech\ Economic Evaluation V8.0\Program\API Custom Models
2 Starting on Row 6, Column B for item information, enter the slot names
for the specifications that you want to have sent from Aspen Process
Economic Analyzer when the file is run for a component.
Note: the output will be based on the values in the Output workbook in
Excel. If the Output workbook contains formulas based on input, changes in
input since originally running the Custom Model will affect the output when
the Custom Model is re-run.
This re-runs all custom models stored in the Custom Model tool.
Note: Sizing is only available in Aspen Capital Cost Estimator if you are
licensed to use Aspen Icarus Process Evaluator (Aspen Process Economic
Analyzer) or Aspen Decision Analyzer and you select at startup to use one of
them in the Aspen Capital Cost Estimator environment.
Overview
Sizing for Project Components Mapped
from Simulator Items
Operating conditions for the project components mapped from simulator
models are obtained from the information loaded into Aspen Capital Cost
Estimator from the simulator report. Any Design Data in the simulator report
is also loaded and used during sizing. The information consists of a unit
operation model and the streams connected to it.
You can size a mapped project component in either of two ways:
Right-click the component in Project Explorer and click Size Item on the
pop-up menu.
If interactive sizing is not available, Aspen Capital Cost Estimator sizes the
item automatically using the simulator data.
component is one of those for which interactive sizing is available (see list on
page 360), the Interactive Sizing form is displayed during sizing. See “Using
X X
The Re-Size command will clear all the previous sizing results and then size
the equipment based on the current process conditions (those that you have
entered and those available from the currently loaded simulator file).
Therefore, if the component being re-sized is one of those for which
interactive sizing is available, the Interactive Sizing form that appears is
blank.
If you would like to keep some of your component specifications (that is,, not
have them replaced by those calculated by the Sizing Expert), do not use the
Re-size command. Instead, use the Size command or the Size button to
access the Interactive Sizing form with current specifications retained, rather
than cleared. Then, clear all fields except those you want to retain and click
OK to execute sizing. Aspen Capital Cost Estimator will re-calculate only the
blank fields.
11 Click that stream and, in the Basis group, click Relative. The new outlet
stream will be based upon the inlet stream.
12 On the Create Stream dialog box, enter a stream name, such as
Process-OUT.
Note: In order for the Sizing Expert to run, you must select process fluid
streams (one at Inlet and one at Outlet conditions) for at least one side (hot
or cold side).
3 Click on the Hot Inlet Stream field and then click to access a
drop-down list that includes all utility resources and user-created streams.
Utility Resources
If you specify a utility resource as a stream, the Sizing Expert will estimate
the actual utility rate required for the heat transfer and use this rate to create
utility streams as though they were user-specified. The utility stream names
are prefixed by “ICU” and are present under the Utility category in the
Develop Streams dialog box. These utility streams differ from utility resources
in that they have an actual flow rate whereas a resource is a “reservoir” that
can provide utility streams at any required flow rate.
B If you are cooling a fluid, select a heat sink utility to use as a cooling
medium.
Click the Cold Outlet Stream field and then click to access the drop-down
list of utility resources and user-created streams.
If you are heating a fluid, select the stream carrying the heated fluid from the
exchanger.
If you are following the example,
select the Process-OUT stream that you
created in the previous set of instructions
(see “Creating Streams,” pages 346 X X
through 349).
X X
Figure 4: Current Sizing List with System sizing and two custom models
Once this library has been specified, it must be selected in the project (see
Figure 5).
Sizing Areas
The Area sizing feature in Aspen Capital Cost Estimator develops length and
width of an area from the equipment in the area. When actual area
dimensions are not available, you can get a better estimate of area length
and width from the system when these parameters are not specified in the
area specs form.
The system calculated area length and width is used in the design of all area
bulks. You can use the system calculated area parameters as the area specs.
Sizing Requirements,
Calculations, and Defaults
Certain types of components have minimum input requirements for sizing.
Those requirements are provided in the following sections, along with
explanations of how the sizing is calculated for different component types.
Air Coolers
Sizing Procedure
The air cooler thermal and detailed mechanical design equations are given
below:
where:
Q = Heat Duty
U = Heat transfer coefficient
A = Bare tube surface area
MTD = Mean Temperature difference
LMTD = Log mean temperature difference, based on
purely countercurrent flow
f = Temperature correction factor
N_bays = Number of bays
N_tube_rows = Number of tube rows
N_tubesPerRow = Number of tubes per row (takes into account the
presence of a fan shaft)
Tube_length = Length of tubes
Defaults
Tube pitch = 2.5 INCHES
Tube thickness = 0.125 INCHES
Bay width = 4 ft to 20 ft
Tube rows = 3 to 6
Maximum Tube = 3*Bay width
length
Sizing Procedure
The capacity of the agitated tank is determined by the following equation:
C = Q * (T_r / 60.0)
where:
C = Capacity , CF
Q = Liquid volumetric flowrate, CFH
T_r = Liquid residence time, MINUTES
The diameter of the agitated tank is determined using L/D and geometry:
C = (/4) * D^2 * L
where:
D = Diameter of vessel, FEET
L = Fluid height, FEET
where:
H = Vessel height, FEET
h_d = Vapor disengagement height, FEET
The project component must have at least one process stream connected to
the inlet and exit. Also, since the sizing procedure is based on the liquid
holding period, at least one of the streams should have liquid phase.
The design pressure and temperature are based on the operating pressure
and temperature as modified by your entries on the Design Criteria
specifications form.
Compressors
Sizing Procedure
The capacity requirement for the compressor is calculated from the inlet
stream information. The inlet stream flow rate and density are used to
estimate the total volumetric flow rate through the compressor.
The compression ratio (exit to inlet pressure) is obtained from the operating
pressures of the inlet and exit stream.
The compressibility factor (inlet and exit) is based on user-specified
information, if available, or estimated by the sizing expert based on the
Primary Fluid Component.
The Icarus Evaluation Engine estimates the driver power if it is neither user-
specified nor provided in the simulator report. The engine currently uses a
mechanical efficiency of 100% to arrive at the brake horsepower. The brake
horsepower, thus calculated, is compared against a table of available
standard motor sizes. If the calculated brake horsepower is not found in the
table, then the motor with the next higher horsepower is selected.
Defaults
Minimum inlet pressure for air compressors is 14.696 PSIA
Crushers
Sizing Procedure
The sizing expert estimates the solid flow rate from the inlet stream
information. The crushing ratio (feed to product size) is set at 4.
Work index is the total energy in KWH/TONS, needed to reduce the feed to a
size so that 80% of the product will pass through a 100 micron screen. The
sizing expert in Aspen Capital Cost Estimator assumes a default value of
13.81 for the material work index.
The total driver power required for the crusher is calculated using material
work index and the value of the product size.
The following equation is used to estimate the driver power:
P = 1.46 (T_m) (W_i) ( 1/(d_p ^ 0.5) - 1/(d_r ^0.5))
where:
P = Driver power, HP
T_m = Crusher capacity, TPM
W_i = Material work index
d_p = Product size, FEET
d_r = Feed size, FEET
Crystallizers
Additional Information
Final Product size
Sizing Procedure
The sizing program calculates the crystallizer capacity based on the inlet and
exit stream information.
Default value of 0.83 MM is used as final product size if the user-specified
value is not available from the simulator report.
In addition, the following defaults values are used for the design parameters:
Growth = 0.36 MM/H
rate
Based on the minimum and maximum values for the required fields in the
component specification form, the number of additional crystallizers are
estimated.
Dryers
The number of additional items required for the given drying operation is
determined from the knowledge-based engine in Aspen Capital Cost
Estimator, which analyzes minimum and maximum values for the required
fields in the specification form.
Dust Collectors
Sizing Procedure
The sizing program estimates the vapor volume flowing through the dust
collector using the exit stream information available from the simulator
report.
In case of cyclones, the sizing program assumes a default linear velocity of
150 FPS. The height to width ratio is fixed at 2.5.
Using the above defaults, the volumetric rate through the separator is
obtained using Zenz correlation represented by the following equation:
Q = 2.5 (D ^ 2) V / 16
where:
Q = Vapor volumetric rate, CFS
D = Cyclone separator diameter, FEET
V = Linear velocity, FPS
In case of baghouse dust collectors, the sizing program uses Nylon as the
default filter cloth material to determine the air to media ratio which then
determines the diameter of the separator.
Filters
Sizing Procedure
The sizing program calculates the total amount of filtration product rate based
on the exit stream information. Based on the type of filter selected, the
average dimension of the filter equipment is selected and the filter size is
then optimized for the given operation such that the dimensions selected for
the equipment are within the minimum and maximum values as specified by
the knowledge-based engine.
In case of batch filtration, a default batch time of 0.25 HOUR is used. In case
of plate and frame filters, default value of cake thickness of 0.3 FEET is used.
In the case of continuous operation, the cycle time default is 0.08 HOUR.
Based on the actual capacity requirement and the maximum and minimum
sizes provided by the knowledge-based engine, the number of identical items
is determined.
Heat Exchangers
The heat exchanger sizing program estimates the heat transfer area required
for the given operating conditions. The model also performs detail estimation
of the number of tubes, tube length, and other internal components of the
heat exchanger based on either user-defined specifications (from the process
simulator report or the Design Criteria specifications form) or system defaults.
Sizing Procedure
The process stream(s) are classified into various categories. The Primary Fluid
Component class that you specify for the process fluid(s) flowing through the
heat exchanger is used to estimate the following design parameters:
If only the process fluid conditions are specified by the simulator model, the
heat exchanger sizing program determines the appropriate utility from the list
of utilities that you specify using the Utility Specifications accessed from
Project Basis view (see page 212). If multiple utilities are available for heat
X X
transfer, then the sizing expert uses the utility fluid with a temperature
approach closest to the process fluid. This minimizes the heat transfer losses.
However, a minimum of 1 degree Fahrenheit difference in the final
temperature of the process fluid and the utility fluid must exist for the utility
fluid to be selected for the process. If an appropriate utility fluid is not
available for the heat transfer process, the heat exchanger sizing program will
terminate without estimating the heat exchanger size requirements.
The mean temperature difference (MTD) is estimated based on the fluid
temperature for both the shell and the tube side. It also depends on the flow
configuration for shell and tube heat exchangers, which is specified by the
number of shell and tube passes. For reasons of compactness of equipment,
the paths of both fluids may require several reversals in direction. Mean
temperature differences in such cases can be obtained by applying a factor
(called the F-factor) to the terminal temperature difference. The logarithmic
mean temperature difference (based on purely counter current flow) is
multiplied by the F-factor to obtain the mean temperature difference.
If the temperatures are not properly entered then appropriate warning
messages are displayed. In such cases it recommended that you check the
inlet and outlet temperatures of the shell and tube side streams and verify
that they are realistic.
The overall heat transfer coefficient is either directly obtained from the
simulator report or evaluated based on the shell and tube fluid properties
(film resistance, fouling tendency present for the various processes in the
system database).
The heat exchanger sizing program determines the position of the fluids in
the shell and tube heat exchanger. The position depends on both the process
and utility fluid class.
General Information
The utility requirement is estimated only when the system determines the
utility fluid. If both shell and tube side fluid stream information is specified in
the simulator report, then the system assumes that both of the fluid streams
are process streams and that no utility fluid is expended.
Presently, the model defaults are used for determining the material of
construction.
For shell and tube heat exchangers, if the heat transfer surface area
calculated by the sizing program is greater than the largest heat exchanger
designed by the design and cost engine, then the heat exchanger is divided
into multiple shells with identical configurations. The capital cost estimation is
then calculated based on the complete heat exchanger.
Pumps
Sizing Procedure
The sizing program calculates the total capacity requirements for the selected
pump based on the total flow rate of the inlet fluid stream(s) obtained from
the simulator.
Flow Rate/Capacity
Pump flow rate is obtained from the simulator information. If the information
does not exist, then pump flow rate is calculated based on the stream flow
rates. The stream is assumed to be completely liquid phase and no check is
made for presence of vapor phase.
The pump flow rate obtained from the simulator information is multiplied by
the pump overdesign factor, also referred as the capacity over-design factor,
present in the Design Criteria specifications file.
Pump Overdesign
You can modify the pump overdesign factor either on the Design Criteria
specifications form or the Interactive Sizing form. Modifying the overdesign
factor using the Design Criteria specifications form (page 199) will applies the
X X
new factor to all the pumps in the project. Modifying the overdesign factor for
a pump using the Interactive Sizing form (page 349) applies the factor only to
X X
that particular pump. This lets you either specify the factor for all pumps or
specify the factor individually for each pump.
Driver Power
If you specify a driver power in the component specification form then this
value is used. If the user does not provide the value then it is calculated by
the cost engine. The Icarus Evaluation Engine calculates the hydraulic
horsepower based on the capacity, viscosity and head, and then uses the
pump efficiency to estimate the brake horsepower. The brake horsepower is
compared against a set of standard available motor sizes to estimate the
pump driver power.
If multiple inlet streams are present, the minimum value of pressure is used
for determining the operating pressure of the equipment.
Screens
Sizing Procedure
The sizing program determines the capacity of the screen based on the inlet
flow rate estimated from the stream information.
The screen opening size is used to determine the final product size.
The feed material for the vibrating screen is obtained from the Design Criteria
specifications. The following choices are available:
Sand and Gravel
Limestone/Crushed Stones
Coal
Cinders
Coke
Wood
The material type affects the screen unit capacity which is defined as the
amount of solid (in tons per hour) flowing through one square foot of screen
cloth based on material, having 6 to 8% moisture, screen cloth having 50%
or more open area; 85% screen efficiency.
Based on the material selected and the screen opening size, the screen unit
capacity is chosen. Further, the sizing program assumes that five layers of
particles are present on the screen. The surface area required for the
vibrating screen is obtained.
Based on the maximum and minimum values specified by the knowledge base
for the screen capacity, additional items required by the operations are
determined.
Sizing Procedure
The distillation column sizing module can be used to size the following Icarus
process equipment:
DDT TRAYED
DDT PACKED
TW TRAYED
TW PACKED
DC HE TW
The following simulator models can be used to generate the necessary
process information required for successfully executing the application:
Simulator Models used
Sidestrippers
Sidestrippers attached to tower models are separated from the main tower
model during the loading process. Sidestrippers load information from the
same tables in the report from which the main tower information is discerned.
COLUMN SUMMARY
—————— NET FLOW RATES —————— HEATER
TRAY TEMP PRESSURE LIQUID VAPOR FEED PRODUCT DUTIES
DEG C KPA KG-MOL/HR M*KJ/HR
————— ————— ———————— —————— —————— ————— ——————— ———————
SIDESTRIPPER ABC
Information is obtained for the sidestrippers in the same manner as for the
main tower unit (Refer to information for obtaining process data for main
tower unit).
Pumparounds
The inlet and outlet fluid conditions for pumparounds are obtained from the
stage information to which the unit is connected. Additionally, the duty
associated with each pumparound is loaded into the unit. This unit is then
separated during the loading process and is treated as an independent
simulator model which can be mapped and sized on its own.
For example, the information required by pumparound units in PRO/II are
obtained from the following part of the column report:
COLUMN SUMMARY
PUMPAROUNDS
ENTHALPY
STAGE TEMP. PRESSURE BTU/LBMOL HEAT DUTY
F PSI LIQUID VAPOR BTU/HR
Table 2: Stage molar liquid flowrates and Stage molar vapor flowrates
are loaded. (Column 1 and 2)
Inlet and exit streams (and their stage numbers) are loaded in the mapping
step.
For example, in the case of a RADFRAC model for AspenPlus, the following
portion of the report is loaded in Aspen Capital Cost Estimator:
INLETS7 STAGE 2
OUTLETS - 8 STAGE 1
9 STAGE 10
When sizing information is present in the report, the mapping program loads
all the relevant information present in the sizing sections.
For example, in the case of a RADFRAC model for AspenPlus, the following
portion of the sizing report is loaded in Aspen Capital Cost Estimator for every
section:
TRAY SPECIFICATIONS
— — — — — — — — —
TRAY TYPE SIEVE
TRAY SPACING METER 0.60960
PACKING SPECIFICATIONS
— — — — — — — — — — —
PACKING TYPE BERL-SADDLE
HETP FT 2.00000
PACKING HEIGHT FT 16.0000
Sizing Procedure
The sizing procedure varies depending on the type of internals desired and
the simulator model used for the operation. The procedure described below
gives a description of the actual steps used by the sizing module to estimate
the sizes for the different types of trayed and packed towers.
where:
EOC = efficiency, O’Connell Correlation
L = viscosity of liquid, CPOISE
= relative volatility of key component
A default value of 1.5 is used for the relative volatility of key components that
you can modify on the Design Criteria specifications form. The liquid viscosity
is either directly obtained from the report or estimated from the fluid
classification.
Once the internal height of the column is estimated (based on the actual
number of trays), additional height for vapor disengagement and liquid
return is based on your Design Criteria specifications.
In general, the number of stages provided by the simulator report
represent the theoretical number of stages. However, if detailed design of
the tower has been done by the simulator using tray efficiency, then the
number of trays are actual trays. If Aspen Capital Cost Estimator finds
that the number of trays are actual, then it uses the value to estimate the
height and does not add any additional tray efficiency.
Section 1:
Diameter = 5 FEET
Tray Spacing = 24 INCHES
Stages = 2 to 4
Section 3:
Diameter = 8 FEET
Tray Spacing = 18 INCHES
Stages = 8 to 10
The sizing program will design a double diameter tower with the following
dimensions:
Top Section = 6 FEET
Diameter
Top Section Tray = 30 INCHES
Spacing
Top Section Stages = 2 to 7
Bottom Section = 8 FEET
Diameter
Bottom Section = 18 INCHES
Tray Spacing
Bottom Section = 8 to 10
Stages
The program estimates the cross sectional area for each stage. Then, the
maximum value is used to design the single diameter tower. In case of double
diameter tower, the program estimates the diameter for the bottom section
and the top section based on the cross sectional area estimated for each
stage.
Bibliography
“Distillation Design”, by Henry Z. Kister.
“Applied Process Design For Chemical And Petrochemical Plant”, Volumes 1
and 3, by Ernest E. Ludvig.
“Standard Handbook of Engineering Calculations”, by Tyler G. Hicks
“Chemical Engineers HandBook”, by Perry and Chilton, 6th Edition.
D 0.0956 Wv / K L v 12
where:
D = Diameter, FEET
Wv = vapor flow rate, LB/H
L = liquid density, LB/CF
v = vapor density, LB/CF
where:
FL = Pressure drop at flood point
Fp Packing factor
Note: You can provide the value for the packing factor on the Design Criteria
specifications form. The system defaults are used for each of the different
types of packings if you do not enter a value.
Once this pressure drop is known, the flood velocity is calculated using the
latest version of GPDC (Generalized Pressure Drop Correlation) charts for
both random and structured packings.
HETP Prediction
You can provide the HETP value on the Design Criteria specifications form. If
the value is not specified, rules of thumb prediction reported in literature are
used to predict the packed tower efficiency.
For random packing columns, the following rules are used for estimating HETP
(FEET):
HETP = 1.5 dp
dp = Packing diameter, INCHES
HETP > DT for DT < 2 FEET
For estimating the structured packing efficiency, the following rule of thumb is
used:
HETP, = 1200 /ap + 4
INCHES
ap = Packing surface area per unit volume, SF/CF
System Defaults
The following system default values may be modified on the Design Criteria
specifications form and Component Specifications form:
General Defaults
Top vapor = 4 FEET
disengagement
height
Bottom sump height = 6 FEET
simulator report does not contain information (number of trays) for the
operating reflux ratio, the tower sizing program returns to the system without
performing sizing for the tower.
Vessels
Horizontal Vessels
The following graphic shows a typical horizontal vessel.
Design Requirements
The maximum number of exit streams is three; two of the streams can be
liquid.
Calculating Diameter
Vessel diameter is based on the maximum allowable vapor velocity inside the
separator, to reduce the liquid entrainment in the vapor.
The following two methods are available in Aspen Capital Cost Estimator
(chosen from the Design Criteria specifications) to obtain vapor velocity.
Liquid Entrainment Method
Particle size separation method.
The above relation for Separation Factor is valid for a “W”(SF) between 0.006
and 5.0. If “W” falls outside the range, the sizing program gives a warning
message and the limiting value of W is used to estimate Separation Factor.
For example, if calculated value of W is 0.001, then the value used in the
correlation is 0.006. If the calculated value of W is 10.0, then the value used
in the correlation is 6.0.
where:
K = dp * (g * rho_v * (rho_l - rho_v)/ (mu_v^2) )^0.33
v = disengagement velocity
g = gravitational constan
rho_l = liquid density
rho_v = vapor density
dp = liquid bubble diameter
where:
v_m = disengagement velocity
f = design factor multiplier for disengagement velocity
v = disengagement
where:
v_csa = Vapor area
v_vol = Vapor volumetric flow
r_vc = Vapor area/cross sectional area
t_csa = Vessel cross sectional area
where:
D_v = Vessel Diameter based on vapor flow
= 3.14
Calculating Length
Vessel liquid holdup volume is obtained based on the light liquid flowrate and
the residence time. The vessel length is then calculated as given below:
l_vol = l_vfr * r_t
L = (l_vol * 4) / ( * D^2 * (1 - r_vc))
After estimating the length (L) and diameter (D) of the vessel, the ratio of
L/D is compared with the Process Vessel Height to Diameter Ratio specified on
the Design Criteria specifications form.
where:
hl_vfr = heavy liquid volumetric flow rate
hl_vel = heavy liquid velocity
l = boot length
d = boot diameter
Vertical Vessels
The following graphic shows a typical vertical vessel.
where:
l_vol = liquid holdup volume
l_vfr = light liquid volumetric flowrate
r_t = residence time
l_ht = liquid height based on residence time
LLLTap_ht = minimum height between low liquid level tap and
tangent line (design criteria)
ddHLLTap_ht = height between inlet nozzle and high liquid level
tap (design criteria)
d_ht = disengagement height
me_ht = mist eliminator height
mea_ht = Height above the mist eliminator
If the calculated l_ht is less than the minimum height between the taps,
specified in the design criteria, then the minimum height is used.
Overview
Icarus provides hundreds of default piping and instrumentation drawings
(P&ID’s), each associated with a process equipment item. If a process
equipment item has a P&ID, the P&ID button is active on the Component
Specifications form.
P&ID Modes
You can work with P&IDs in two ways:
The left pane contains the User P&IDs. This is where you can create
customized drawings and manage your library.
The right pane contains the System P&IDs. This is where you view the system
PIDs.
Note: Each PID file can only be used for certain equipment types
Note: If you leave the Item Type field blank, the P&ID will apply to all
applications of the selected Item Symbol (for example, all VTs).
4 When you are satisfied with the details of the new file,
Click OK to insert the new file.
-or-
Click Cancel to abandon adding the new file.
Note: If you click OK in Step 4 above, this will be a blank drawing where you
must draw the desired drawing.
The drawing area contains the PID objects and the labels. The labels include:
Note: You can remove the toolbars at the top to give you more drawing
space.
Symbol Menu
The symbol menu is where you can select objects to add to the drawing.
These objects include:
equipment symbols
instrument bubbles
piping lines
valves and fittings
Under the Instrumentation heading of the Symbol menu you will find the
control valves, which can be connected to piping lines and instrument bubbles
to form loops. Here you will also find the instrument bubbles, which can be
connected to equipment symbols or piping lines using process connections
ports; the bubbles are connected to each other and control valves using
electronic and pneumatic ports to form loops.
Here are some example Instrumentation objects:
Port Properties
Every port has the following properties:
Name
Type – A port can be connected only to another of the same type
o Piping
o Process Connection
o Electrical
o Pneumatic
o Thermocouple
Direction
o In
o Out
o Bi-directional
2 In the drawing, left-click the port you want to use. A dotted red line
showing the link moves as you move the mouse.
3 Left-click another port of the type you are using. A line will be drawn
automatically between the two ports. You might use this technique for a
branching pipe or instrument loops.
Editing P&IDs
You can make changes to a PID in radpfs, such as:
adding piping lines
adding valves and fittings
adding instrumentation
adding labels
deleting objects
3 Click the location on the line of pipe where you want to add the valve or
fitting.
It is drawn and connected automatically.
Use the Description field to change the description of this line of pipe at
the top of the screen.
Use the fields in the Fitting group to add valves and fittings which do not
have graphical representations, such as elbows or tee’s. You can see that
the first two valves are grayed out – these have graphical representations,
so they must be added or deleted on the PID itself.
Use the remainder of the fields to select fittings to add.
Use the fields in the Line Sizing group to specify line sizing details. The
Aspen Capital Cost Estimator PID system lets you write line sizing rules
that calculate diameter and length relative to aspects of the component,
such as volume or flow rate. See Line Sizing Tutorial, page 416, for details
X X
about how to create a new rule. The Line Sizing area is where you can
select a rule for use on this piping line.
The Temperature and Pressure Type fields are for:
gas compressors
double diameter towers
heat exchangers
Next, the process connection ports are used to connect the local bubbles to
the piping line or equipment symbol.
6 In the left pane, click Line Types | Process Connection to display the
Process Connection ports so you can attach the bubble to a line of pipe.
A dotted red line appears when you move the cursor, showing you where the
line will be drawn.
7 Click again where you want the line to connect.
8 In the left pane, click Line Types | Electronic to display the Electronic
ports so you can connect the rest of the loop.
If you are familiar with the instrumentation installation bulk form, you will
probably notice that this interface provides many of the same inputs.
The following inputs are unavailable, because they are determined graphically
by the PID loop bubbles:
o Process Variable
o Panel Action
o Sensor Type
o Instrument Location
o Signal Type
3 Use the Loop Properties dialog box to customize:
o Description: Loop name
o Back of Panel Option
o Quantity
o Number of Solenoids
o Loop Modifications
Remove specific pieces of the loop from the estimate
4 When you have finished customizing the loop, click OK.
Line reconnected
Cosmetic Tips
You can adjust the position of any lines on your PID by dragging and
dropping, as shown here.
When you move objects around, you may see that there are kinks in some
lines.
When you use branch or join ports to connect one piping line to another, the
branch port is always on the top of the line, and the join port is on the
bottom. Sometimes this isn’t what you want.
Radpfs toolbars
The most often used toolbars are:
the Symbol menu
Label
Main
Draw
2 On the Toolbars dialog box, select or clear the check boxes for the
toolbars until you are satisfied.
3 Click OK.
You can shift toolbars around the screen (undock them), by dragging and
dropping.
Zooming
Use the Zoom icons on the Main toolbar to control your view of your
drawing.
Note: You can find a blank file by expanding List of All P&ID Library Files
in the center pane.
2 On the Main menu bar, click File | Add Custom Equipment Model.
The Add Custom Model dialog box appears.
3 In the Enter model name field, type a name for the new model.
4 If you want, in the Enter display name field, type a description for the
new model.
5 In the Select category field, tell the system where in the folder structure
you want to keep this new symbol (this is where you will find it in the
Symbol menu). We recommend adding new symbols to the Custom
Equipment heading.
Note: On this interface you can create new subfolders by double clicking
on the New category items.
To add a port:
8 Right-click a type in the Port menu; then click add port.
9 Give the port a descriptive name that indicates the intended function of
the port.
10 Select a type; then click OK.
11 You can now put this port into position by dragging and dropping onto the
equipment symbol.
12 Use right-click and rotate to adjust the orientation of the port.
13 Repeat steps 1 through 5 to add all the ports you think you’ll need
14 Save the ports in the CustomEQ folder for use in future PIDs
15 Save the symbol file in the CustomEQ folder.
This new symbol will now be available for use in future drawings.
To add a port:
7 Right-click a type in the Port menu; then click add port.
8 Give the port a descriptive name that indicates the intended function of
the port.
9 Select a type; then click OK.
10 You can now put this port into position by dragging and dropping onto the
equipment symbol.
11 Use right-click and rotate to adjust the orientation of the port.
12 Repeat steps 1 through 5 to add all the ports you think you’ll need
13 Save the ports in the CustomEQ folder for use in future PIDs
14 Save the symbol file in the CustomEQ folder.
This imported symbol will now be available for use in future drawings.
To add a port:
3 Right-click a type in the Port menu; then click add port.
4 Give the port a descriptive name that indicates the intended function of
the port.
5 Select a type; then click OK.
6 You can now put this port into position by dragging and dropping onto the
equipment symbol.
7 Use right-click and rotate to adjust the orientation of the port.
8 Repeat steps 1 through 5 to add all the ports you think you’ll need
9 Save the ports in the CustomEQ folder for use in future PIDs
The main list box contains the equations which are part of the system at this
time. When you are editing an individual equation, you will use the inputs at
the bottom of the interface.
Note: You can add as many comment lines as you want in the list box to
describe an equation or section of equations.
In the example above,
the unit of measure basis is IP
the length is calculated as the Diameter of the equipment component
divided by 2 plus 10 feet
2 On the Equation Editor dialog box, click the Add button three times to
add three more lines.
There are three steps to creating an Equation:
Step 1: Add a comment or comments
Step 2: Specify the Descriptor and Units of Measure
Step 3: Specify the Equation itself
Note: The line sizing system has been constructed so that all quantities
used in the equations are assumed to be in the selected unit of measure
basis.
o An I-P equation will result in a length in feet or diameter in
inches.
o A metric equation will calculate a length in meters or a
diameter in mm’s.
o All variables used in the equation will also be calculated in
terms of the selected unit of measure basis. For this reason
your equations can be used by both Metric and I-P projects with
equivalent results.
7 Click Apply.
Click the arrow of the P&ID button and, on the drop-down menu;
then click Open Default.
This opens the drawing in the P&ID Editor, where you can print the drawing
(File | Print) or send the drawing through electronic mail (File | Send).
This dialog box displays the name, location, and application type of the
default drawings for the selected equipment item. The Location column
shows Sys for system drawings and User for custom user drawings in the
user folder.
5 Click the default P&ID you want to change out; then click Default.
6 Click a P&ID file (it will display the complete path of the file at the bottom
of the dialog box); then click OK.
7 Click OK to close the Set Default P&ID dialog box.
6 Click the P&ID file you want to change out; then click Reset.
The original default file replaces the user-selected one.
7 Click OK.
Note: You can choose to map one long SPPID line to two Aspen Capital
Cost Estimator lines. In this case, fittings are partitioned between the two
Aspen Capital Cost Estimator lines.
In the example given below, Line P-13802-4”-1S3984 is mapped to the
centrifugal pump; if you wanted to map it to the centrifugal pump inlet, then
the SPPID line can be mapped to DCP-2 Line 2.
3 On the list in the Connect From and Connect To groups, click the
desired equipment item.
The line lists will then display only the lines corresponding to the selected
equipments. When the mouse hovers over an equipment or a line, the tooltip
in the list provides additional information related to this item. The related
additional information is also displayed in the bottom text area when clicking
on an equipment or a line.
Structure:
3 In the File name field, type the output file name; then click Run.
Note: All the spreadsheets to be imported in one run must be in the same
folder.
To import the spreadsheets generated in the first step, you follow these three
steps:
1 Selecting the Non-Pipe Run spreadsheets to import
2 Selecting the Pipe Run and Pipe Fitting spreadsheets to import.
3 Loading the spreadsheets.
2 On the Pipe Runs file dialog box, click a Pipe Runs spreadsheet.
3 On the Select a Fitting file dialog box, click the corresponding file.
4 Repeat the Add Sheets process as many times as necessary.
The main Aspen Icarus interface is hidden and a progress dialog is displayed.
When the process is complete, the Aspen Icarus interface is re-displayed and
the components imported have been created.
Slab Thickness
An issue with the Export of slab thickness export exists – Integraph is
working to resolve the issue.
Overview
The Libraries view on the Palette arranges libraries in a tree-structure. Most
of the libraries listed access project specifications (explained in Chapter 3).
The Cost Libraries are unique, however, in that they comprise collections of
particular cost items that you can add as project components. The cost
libraries are customizable; you can add items to the libraries provided, as well
as add your own libraries.
Aspen Capital Cost Estimator includes two types of cost libraries:
Equipment Model Library (EML)
Unit Cost Library (UCL)
Each library type may include one or more library files, which in turn may
contain one or more library items, each representing a particular type of cost
item.
To create an EML:
1 With no project open, go to the Palette’s Libraries tab view.
2 Expand Cost Libraries in the tree-structure; then expand Equipment
Model Library.
The Cost Libraries are divided into Inch-Pound and Metric.
3 To create a library for use in projects with an Inch-Pound units of measure
basis, as in the example used in these instructions, right-click on
Inch-Pound, then on the menu that appears, click New.
4 Type a file name (required) for the EML and a brief description (optional);
then click OK.
7 Click OK.
Note: Sizing method: the data is in the form of either a continuous curve
(linear, log-log or semi-log) or a set of discrete tabular values. When an
equipment model library item is retrieved into a project, the specified size for
the project component is used to develop the appropriate cost, man-hours
and weight from the library data.
9 Click OK to save your specifications.
The new item appears on the Library dialog box, which you can now close.
7 At the Select an Equipment Model Library Item dialog box, select the
item you added and click OK.
Note: If you want to use sizing parameters with the EML, you must use one
of the sizing parameter symbols listed below:
Symbol Description
AREA Heat Exchanger Area
AREAH Area Height
AREAL Area Length
AREAW Area Width
CAP Liquid Volume
CAPACITY Liquid Volume
3 In the New Unit Cost Library dialog box, type a file name (required) for
the UCL and a brief description (optional).
4 Click OK.
5 In the Develop Unit Cost Library form, enter information for the new
item.
Note: Costs for the item will be allocated to the specified Code of Account
(COA). See Icarus Reference Chapter 34 for COA definitions.
Aspen Capital Cost Estimator uses the Material Cost Per Unit and Labor Cost
Per Unit to cost the item in an estimate. If Labor Hours Per Unit is specified
and Labor Cost Per Unit is left blank, Aspen Capital Cost Estimator will
calculate the labor cost using the project wage rates at the time of the
estimate.
The Unit of Measure can be designated for “each” or by any appropriate unit
(for example, “1000 SF”). Be sure to sufficiently describe the item so that you
know what the unit costs include when the item is retrieved at some future
date. The quantity is entered when the library item is retrieved into a project.
The Date and Source are for your reference and are not transferred into an
estimate.
6 When done entering specifications for the item, click OK.
7 To add a set of items as in the ASBABT example, repeat the process
(Steps 2-4) to add the following items in addition to the one shown in the
previous graphic.
After the above are added, the Library dialog box will appear as shown
below.
8 When done adding items to the UCL, click close on the Library dialog
box.
6 At the Select a Unit Cost Library Item dialog box, select the item you
added and click OK.
Aspen Capital Cost Estimator retrieves the unit cost data you set up in
Libraries.
5 On the Select a Unit Cost Library Item dialog box, click the first item to
add to the assembly; then click OK.
7 Click Add.
8 On the Select a Unit Cost Library File dialog box, click the UCL
containing the next item to add to the assembly; then click OK.
9 On the Select a Unit Cost Library Item dialog box, click the next item
to add to the assembly; then click OK.
An Item Report would summarize total costs and man-hours, as well as list
each assembly item’s costs and man-hours.
New Base Date The date of escalation or the date at which the prices are
current.
Material Escalation The amount by which to escalate material costs.
Labor Escalation The amount by which to escalate labor costs. Because EMLs
only include setting man-hours, not labor costs, this field
appears only when escalating unit cost libraries.
3 In the Select a File for Import dialog box, click the file; then click
Open.
The file is now included in the Palette, and its items can be added as Aspen
Capital Cost Estimator project components.
Note: In order to have access to the features covered in this chapter, you
must be licensed to use Aspen Process Economic Analyzer. You must also
select at startup to use Aspen Process Economic Analyzer in the Aspen Capital
Cost Estimator environment.
Aspen Process Economic Analyzer lets you evaluate alternate plant capacities
and locations.
When you change plant capacity, Aspen Process Economic Analyzer re-sizes
each project component to a desired plant capacity. Unique expert system
rules, based on engineering principles, provide the basis for revising the size
of every project component in the process facility that is implicated in stream
flows, as well as the size of other plant facility components in the plant
layout, including process and utility components inside battery limits (ISBL)
and outside battery limits (OSBL), associated installation bulks, piping, cable
runs, buildings, structures, pipe racks, and site improvements.
Limiting Conditions
It is possible that on extreme capacity scale-ups, sizes of certain equipment
or bulk items may surpass a system limiting value. In this case, an error
condition would be issued. The user would then examine the scaled model for
the particular item(s) and revise the size and number of out-of-range items
accordingly, as an item in an error condition would be excluded from the
estimate.
Warning messages are generated after project scaling (via ASM) is performed
notifying users if scaling rules could not be applied to certain equipment
Scale-up Candidates
ASM rules apply to the following types of project information:
Area specs: distances, dimensions, cost per unit weight
Project Component specs: specific rules based on item type and
specification, typically size dimension, capacity, power and occasionally
number of items
Relocation Terminology
Baseline project: initial case, before executing ARM.
Relocated project: after ARM processing of the baseline project.
Relocation: a process of evaluating an initially formulated project
(baseline project) to a new location (relocated project).
Locations: a general location, characterized by a city and country name,
which is used to represent a particular EPC function. The function may or
may not be physically sited in that city.
Engineering location: city and country name used to characterize the
engineering workforce assigned to the project.
Plant location: city and country name used to characterize the plant site.
Workflow
The figure below shows the general work process. ARM specs, contained in
the ARM rule set are applied to the user’s model. A description of the
elements in the table is provided in the section following the Workflow.
ARM Specs
Project
Specs
Construction Engineering
Fee Cost
Construction Material
Cost
Cost
Project
Contingency
Note: ARM shares space with ASM and AEM and Evaluate Project on the
four-part Decision Analyzer dialog box.
3 Select the Change Plant Location to check box.
4 Select the Plant Location from its pull-down list.
5 Select the Engineering Location from its pull-down list.
6 Use the remaining check boxes to select options to
o Enable escalation for Aspen Capital Cost Estimator projects.
o Retain your defined construction start date and duration. If unchecked,
a new date will be developed on relocation.
Note that the last line on the Decision Analyzer dialog box displays three
pieces of information:
plant location
currency name
currency symbol, in parentheses
To do this:
1 Click the Project Basis view and click the desired basis category.
2 Open the associated form, review the data and modify the data, as you
desire.
Location Specs
ARM is formulated for 89 locations in 33 currencies. Locations listed below
include the four Icarus country base locations. The locations are similar to
those in the Aspen Richardson International Cost Factor Manual list.
Locations are organized and sorted by continental region, country and city.
For Canadian and US locations, names include state, province or territory.
Conventional short forms of country and city names are used for simplicity.
Regions - The number of locations for each region is listed in Table 1.
City Locations outside the US are listed in Table 2
US locations are listed in Table 3.
Africa 3
Asia 15
Australia 3
Canada 6
Central America 2
Europe 12
Middle East 6
South America 5
United States 37
All Locations 89
Non-US Locations 52
Exchange Rate
Currency Currency Currency , per USD
Country Description Name Symbol (1 Jan 2012)
Argentina Argentine Peso Peso-A P 4.3124
Australia Australian Dollar Dollar-A A$ 0.9802
Brazil Brazilian Real Real R 1.8651
Canada Canadian Dollar Dollar-C C$ 1.0223
China Chinese Yuan Renminbi R 6.379
Renminbi
Colombia K Colombian Peso K Peso K-P 1.94989
Egypt Egyptian Pound Pound-E PDE 6.0607
European Union Euro Euro EUR 0.7718
Guatemala Guatemalan Quetzal Quetzal Q 7.9612
India Indian rupee Rupee R 54.8
Indonesia K Indonesian Rupiah K Rupiah K-R 9.15751
Japan K Japanese Yen K Yen K-Y 0.0769557
Kuwait Kuwaiti Dinar Dinar DK 0.2788
Malaysia Malaysian Ringgit Ringgit R 3.1768
Mexico Mexican Peso Peso-MX P 13.9575
Morocco Moroccan Dirham Dirham-M D 8.662
Nigeria K Nigerian Naira K Naira K-N 0.164397
Peru Peruvian Nuevo Sol Nuevo Sol NS 2.7133
Phillipines Phillipine Peso Peso-P P 43.9452
Poland Polish Zloty Zloty Z 3.4749
Russia Russian Rouble Rouble RBL 32.0114
Saudi Arabia Saudi Riyal Riyal R 3.7513
Singapore Singapore Dollar Dollar-S S$ 1.297
South Africa South African Rand Rand ZAR 8.1396
South Korea K South-Korean K Won K-W 1.16171
Won
Taiwan Taiwan Dollar Dollar-T T$ 30.5026
Thailand Thai Baht Baht B 31.988
Turkey Turkish New Lira New Lira NL 1.8936
United Arab Utd. Arab Emir. Dirham-U D 3.6734
Emirates Dirham
United Kingdom British Pound Pound-UK PDS 0.6437
United States US Dollar DollarUS USD 1
Venezuela Venezuela Bolivar Boliv-F B 4.3049
Fuerte
Vietnam K Vietnamese Dong K Dong K-D 21.1348
Current European Union Locations:
Belgium
France
Germany
Ireland
Italy
Netherlands
Spain
Construction
The ARM knowledge base contains a comprehensive set of construction
workforce values, which should be considered as a starting point in the
evaluation of a project. Concerned users should replace the ARM knowledge
base values in their relocated project with more representative values
obtained from company surveys of the intended site.
The following are provided by ARM for each construction work force location:
Field Craft rates – hourly rates (“nearly all-in”) for each of 28 field crafts
in the construction work force slate and a foreman differential for each
location. By “nearly all-in”, we mean that each craft rate is a unique
composite of the following rate contributions:
o Craft Worker Base Hourly Wage Rate
o Health, Welfare, Pension
o Fringe Benefits
o Hourly Indirect Rate for:
Temporary Construction
Consumables and Small Tools
FICA Unemployment Workers Compensation
Insurance
Multi-level construction
Craft rates in the ARM knowledge base do not include indirect
construction costs for the following categories as these would be
determined during project evaluation:
o Construction Equipment Rental, including Fuel, Oil, Lubrication,
Maintenance (FOLM)
o Field Supervision
o Contractor Home Office Costs
Construction workforce productivity – one value is provided for each plant
location, relative to the construction productivity at the country base
location
Material Costs
Location Indexing
The ARM knowledge base contains a set of location indexes which will
adjust country base material costs to the plant location. Two sets are
provided. The first deals with equipment costs. The second applies to bulk
materials. Use of the supplied location indexes should be considered as a
starting point in the evaluation of a project. Concerned users should
replace the ARM knowledge base values in their relocated project with
more representative values obtained from company surveys of the
intended site.
The location indexes make use of Aspen Richardson values for the average
split of local vs. imported materials. Costs of local and imported materials
are figured by applying location values for freight, taxes, VAT, and other
expenses. Location indexes are stored for each of the four country bases
and are used to characterize material costs by account code (100 to 299
for equipment, 300 to 999 for bulk materials.)
Unit cost of rebar, ready-mix concrete, in the currency of the plant
location
Material cost confidence level, associated with the sources of the ARM
knowledge base data, used to compute a value of material cost
contingency. Contingency is computed as the root-mean square value of
the user material contingency and material cost confidence level. For
example, if the user contingency before relocation UC =18% and the ARM
location confidence value LC = 10%, then the computed contingency after
relocation is:
= (UC2 + LC2) = (182+102 ) = 20.6%
Introduction
Important: In Aspen Capital Cost Estimator, only the AUM_Air Utility Module
is available. However, if you load Aspen Process Evaluator (Aspen Process
Economic Analyzer) when you load Aspen Capital Cost Estimator, the
AUM_CW Cooling Water Utility Module is also available.
Both Utility Modules are available in Aspen Process Economic Analyzer. For
convenience, the documentation for both is presented in this chapter.
Note: Worksheet names are shown in italic bold face to distinguish the
names from text.
Preparation Workflow
The Cooling Water Design model requires a stream-based project built in
either Aspen Process Economic Analyzer or Aspen Decision Analyzer, with
components that require cooling water connected to one or more cooling
water utility resources.
The flow rates, water temperatures, duties and components provide the basis
for the design requirements. The cooling water model will first diagnose the
project’s requirements and initiate a design. The user can then revise the
design basis and review early design metrics for a variety of design scenarios,
settle on a design basis and load the design results into the project.
Figure 2.1. The Workflow Cycle, extracted from the Welcome worksheet
To initiate a cooling water design model session, three steps are required
1 Save the project under a new scenario name.
2 Evaluate the project
3 Run the Cooling water utility model
Each of these steps is detailed and illustrated in the following sections.
.
Figure 2.2d. Error message if the project was not evaluated
3 Select the Cooling Water Model: To do this, click Run | Utility Model
(Figure 2,2a) or press the “U” button on the button bar (Figure 2.3a):
Overview
When the cooling water model is invoked, it:
(a) analyzes for project cooling water requirements
(b) works from Preferences (user-modifiable, default set of design
parameter values)
(c) prepares an initial design.
Results of the initial design and any subsequent interactive scenario are
presented in a Capture worksheet. If the design meets with the user’s
approval, a user click of the parked Load button will load the design results
into the project, at which time the project can be re-evaluated.
The Preferences and Circuits worksheets allow the user to modify the
default design basis. Each spec change will result in a new design. Hyperlinks
provide rapid access from one sheet to another and sections in a sheet. The
Control Center toolbar button opens the Control Center worksheet, which
has hyperlinks to other sheets and their major categories. Worksheet tabs
are color coded to match hyperlinks at the top of each worksheet.
Introduction
Worksheets: Seven worksheets are provided, of which Preferences and
Circuits are for user input, to revise the design basis:
Welcome: greetings, workflow graphic
ControlCenter: navigation
Status: message center
Preferences: design selections
Circuits: circuit definition
Capture: early design metrics
Guide: help
Button Actions: The Control Center toolbar is always available during a
model session. A click will open the Control Center worksheet and a hyperlink
click will direct you to a chosen worksheet. When the Control Center toolbar is
parked together with the Excel Web toolbar you can quickly search forward
and backward.
Status sheet – all messages are summarized here for your review and
repair
o Key status message is highlighted in color (green: Loading can
be performed, red: Errors must be cleared)
o Summarizes other messages, links directly to input locations for
revision
Capture Results: displays early design metrics for decision making,
provides the basis for alternative choices of preferences or circuitry.
By “early design metrics” is meant values in advance of those created
during project evaluation
Guide: provides instructions, describes data entry, color coding
Control Center: hypertext links interconnect all sheets and main
categories for rapid navigation
All sheets: are conveniently color coded, with red flags appearing on
error condition. All error conditions must be cleared before results can
be loaded
Welcome sheet: Welcome, displayed during the initiation process,
contains a workflow graphic
On completion of an error-free interactive session, pressing the LOAD button
will automatically load and inject the results into the project. The project will
then contain new scope additions: (1) a uniquely named, time-stamped
cooling water area will be used to contain (2) a selected, designed list of
cooling water utility project components. Each item so added by the model
may be opened, reviewed, revised in the same way as any other project
component.
Preferences Worksheet
Units of measure used in the Preferences worksheet correspond to those
defined in the project. Error messages are displayed alongside each entry;
Figure 3.2 Extract, sample of a Preferences sheet showing click box method
of selection
Design Preference Categories:
Cooling Tower (values in this section affect the circuitry, sizing of
cooling towers and flow-related equipment such as circulation pumps
and distribution piping)
o Design Capacity, excess capacity
o Design Temperature: Summer wet bulb temperature
(see Cooling Tower discussion of wet bulb temperature,
H H
Figure 3.3 Extract from Circuits sheet – Initial Configuration (left), Step 1
(right)
The following (see Figure 3.3, left side) are reported for each area being
served by a recognized cooling water utility resource stream:
Initial Sort Sequence: sequenced by area, from the area with highest
cooling water requirements to the area with the lowest
Area Name: user-assigned name, carried into the cooling water
design model from project area specs
Area Type: user-assigned area type, carried into the cooling water
design model from project area specs
Area CW Rate: area cooling water (CW) flow rate, the sum of all
recognized cooling water flow rates for equipment in an area as
adjusted by the Excess Capacity value in the Preferences worksheet
Initial Circuit Number: always 1 as all areas are initially assigned to a
single circuit
Initial Circuit ID: always “A”
2 Step 1 – Assignment of Areas to Circuits (User entry one of two)
Please refer to Figure 3.3 (right side):
Figure 3.4 Extract of Circuits sheet – defining area spacing using the B/R
switch
Each line item in this section represents an area and its properties. Areas are
sorted and sequenced in descending total circuit flow rate and then by area
flow rate. Circuits are labeled A, B, C, D with circuit A being the one with the
highest flow rate; B is next etc. An area that was tagged as circuit 2 in step 1
may be in a circuit with the lowest flow and would be organized accordingly
and given a Circuit ID letter depending on the other circuit flows.
This section displays the properties and attributes of each area in the
sequenced list.
the area
ID of Area In Report Group (ArRg): the ArRg ID for the area
H H
temperatures
Cooling water in such a circuit tends to accumulates algae, corrosion
contaminants and particles that slough off the distribution system. Water
treatment chemicals are added to alleviate these conditions, with the degree
of such treatment depending on the water supply source and environmental
conditions. Five types of treatment chemicals are typically used in small
Figure 4.4 (case b). Illustration of one cooling tower used to serve multiple
circuits. For this case, the model will provide one cooling tower for all
circuits and a set of circulation pumps for each circuit.
Figure 4.6 Schematic of cooling water piping for a 3D area type (OPEN,
EXOPEN, FLOOR, MODULE)
Figure 4.7 Schematic of Line Types Serving Areas Requiring Cooling Water
Fittings are assigned to each line type from a list that includes elbows (EL),
tees (TE), reducers (RE), flanges (FL), blind flanges (BL), gate valves (GA),
check valves (CH).
Each line type is based on five configuration components. The total line
length is determined by as the sum of the linear run distance plus pipe
lengths of pipe to satisfy the make-up of the configuration components. The
make-up of each configuration component is based on line type and consists
of quantities of the following:
“Main run” component: pipe, of length determined by (a) the footprint
model, or (b) user preference value
“Fixed” component: FL, GA, CH fittings, pipe length based on diameter
of run
“Head” component: EL, FL fittings, pipe length based on diameter of
run, to provide directional change
“Branch point” component: TE, RE, FL, BL fittings, for connection to
next line type
“Vent and drain station” component: TE, FL GA fittings, pipe;
frequency of placement is based on linear run distance
“Expansion loop” component: EL fittings, pipe length based on
diameter of run, frequency of placement is based on linear run
distance
Expansion loops and vent and drain stations are placed along the run based
on line length
The configuration of each line type serving each area is defined as a project
component located in the cooling water area created by the cooling water
model. Once loaded in the project, any line configuration can be reviewed
and modified in the usual manner by opening that project component in its
form.
Figure overview_4.8 shows a cooling tower with air and cooling water
streams and their temperatures.
Terms used in the cooling tower industry, illustrated in Figure 4.8, are:
Cooling tower: a device used to cool water by the countercurrent
action of ambient air against a downward flowing stream of water to
be cooled. The cooling process involves the cooling of entering water
Overview
The Air Utility Module automatically and interactively:
selects, designs, and sizes air plant project components that conform to
your:
o Project scope design basis
o Interactive entries for air utility design and configuration
preferences
Augments the scope of your project with a list of designed air utility
project components in a unique air utility area on the click of the Load
button
Interactive session enables a review of results prior to LOAD creates
o Status messages, suggestions to alleviate design clashes
o Interactive report of equipment and distribution piping design
results
With the Air Utility Module, you can review, revise, add other project
components and/or Run the augmented project to obtain a new project
evaluation.
The Air utility model can be
applied to projects that have been created using
o Aspen Aspen Process Economic Analyzer, Aspen Decision
Analyzer
o Aspen Capital Cost Estimator
within Aspen Aspen Process Economic Analyzer or Aspen Capital Cost
Estimator
Using AUM_Air
Accessing AUM_Air
To access AUM_Air:
1 Starting with an open project that has been evaluated, click Run, then
click Utility Model. Or, click the U button to access utility models.
The Utility Model dialog box appears:
To load the Air – Instrument, Plant data into your Icarus project:
When you are satisfied with the model and the Status worksheet shows that
there are no errors, you can load the Air – Instrument, Plant model into
the project.
1 Click the Maximize button on the parked Load | Cancel | Minimize
dialog box.
When the Air – Instrument, Plant data has been loaded into Aspen Icarus,
the following confirmation message appears:
3 Click OK.
The Air – Instrument, Plant data is now included in your project.
Note: Clicking Yes does not actually delete the Air – Instrument, Plant
data in your project. You can click Yes, modify the Air – Instrument, Plant
data, then choose not to replace the previous Air – Instrument, Plant data
with the modified data by clicking Cancel on the Load | Cancel | Minimize
dialog box.
4 Click Yes.
5 Modify the data to your satisfaction.
If you want to replace the loaded data with your modified data, follow the
steps below.
1 Click the Maximize button on the parked Load | Cancel | Minimize
dialog box.
When the Air – Instrument, Plant data has been loaded into Aspen Icarus,
the following confirmation message appears:
3 Click OK.
The Air – Instrument, Plant data is now included in your project.
If you want to keep loaded Air – Instrument, Plant data and not replace it
with your modified data, follow the steps below.
1 Click the Maximize button on the parked Load | Cancel | Minimize
dialog box.
Methods
In the conceptual design phase, lacking a plot plan, this method is used to
develop air distribution piping.
Some runs may be long, some short.
Components in the augmented project scope definition may be modified,
deleted, new ones added.
The following is a brief description of the methods used.
Areas assigned to an APU are collected in the sequence of the project and
are assembled in a column-row array
Array dimensions are determined from area dimensions
Row and column dimensions are figured from total area, number of areas
and an initial aspect ratio of 3:2
Air Distribution
Piping is developed for Instrument Air as well as Plant Air.
Piping for each service is developed in the same way, except for
volumetric flow and line size
Distribution Piping
The APU feeds air to the array through a Main Feeder (MF)
The Main Feeder length is defined in Preferences
Two Main Manifolds (MM) are used on extra-wide arrays, els one or none
for an array one column wide
Each MM feeds a Main Line (ML)
Main lines feed Branch Lines (BR)
A tee of the Branch line supplies air to an Area Feeder (AF)
Area Feeders connect to Area Headers (AH)
Area headers, for 2-D area types such as Grade, Pad, etc supply air to the
I-P transducers, control valves
o P&ID information from the original project provide the
requirements for I-P and control valve components
o Utility station requirements are developed for each area based
on anticipated air tool usage and area size
A plant air connection is made off the Area Header Plant
for each utility station
Area headers, for 3-D area types such as open steel structures, etc supply
air to Risers, then Laterals which then connect to I-P transducers and
control valves.
o Utility station requirements are developed for each 3-D type
area based on anticipated air tool usage and area size
Project Components
The Instrument and Plant Air Utility Model creates a set of project
components in accordance with the needs of your:
Project Scope definition
Design and selection preferences for Instrument and Plant Air
Typical components
Air Compressors
Interstage and After-coolers
Air Filters
Air Receivers
Air Dryers
Air distribution piping (instrument, plant air)
Utility Stations (air, water, steam, condensate drain services)
Associated installation bulks would be developed during project run
Design Considerations
Units of Measure
Designed Components
Volumetric Air Flow Rate
Equipment Selection and Design
o Compressor Model Selection
o Interstage and After Coolers; choice of
Air Coolers (for rack mounting)
Shell & Tube Heat Exchangers
o Air Receivers
o Air Filters
o Air Dryers
Units of Measure
Values are reported in the Unit of Measure set of the user’s project, in the:
Utility Module interactive worksheets and reports
Augmented user’s project file
Air Receivers
Interactive Specs
Design Basis
o Equipment Redundancy
o Equipment Configurations
o Selection Specs
o Design Preferences
o Air Distribution
Areas and Air Plant Units
Layout
Air Distribution Configuration
o Assignment of APUs to Areas
User Preferences
User enters specs interactively in MS Excel SPECS workbook
Preferences worksheet– design and equipment configuration basis
o Organized by category
o Color coded
o Either/or selections are provided with a base (default) value
o Numeric selections are provided with a base (default) value
o Help messages assist selections
o Error messages are issued for out-of-limit or design clash
conditions
CONFIG worksheets: basis for distribution air piping to areas
o Part 1: Assignment of plant air to areas devoid of equipment
o Part 2: Assignment of an APU to an area
Equipment Configurations
Equipment configuration choices:
Notes:
If low capacity type is selected, may generate multiple low capacity
compressors
High capacity compressors may require project mid- and/or high voltage
power distribution levels.
o Utility services for compressors
Steam lines: run distance from boiler house to turbines
Cooling water lines: run distance from cooling water
plant
6 Air Receivers
o Common or separate receivers for instrument air and plant air?
o One main receiver at 100% capacity or two, each at 50%
capacity
o Install a stand-by spare?
o Horizontal or vertical vessels?
o Maximum diameter
o Maximum tangent-to-tangent length
o Instrument air supply time during emergency shut-down
o Plant air supply time during emergency shut-down
7 Air Dryers (Dual Bed–one working, one regenerating)
o Common air dryer for instrument and plant air?
o Is plant air to be dried?
o One main dryer at 100% capacity or two, each at 50% capacity
o Air purge rate
8 Air Filters
o Instrument air
Number of pre-filters
Number of post-filters
o Plant air
Number of pre-filters
Number of post-filters
9 Distribution piping
o Minimum line size for air piping
o Distance from APU to process area
o Typical tie-in run length from one APU to another
APU Configuration:
o Choose default (one APU for all) or assign each Report Group to
one of four APUs
Design Methods
Sizing Distribution Piping
Schematic of Distribution Piping
Welcome
ControlCenter
Welcome Worksheet
2 The dialog box shows the default Capital Costs report file name,
Cap_Rep.ccp. This is the report reviewed in Icarus Editor. If you want to
give this file a different name, type the file name in the Report File field.
3 Click OK.
If you are using the default Preferences, Aspen Capital Cost Estimator scans
the project specifications for errors and/or inconsistencies and any found are
Note: You can select in Preferences to skip the scan for errors (see
page 53).
X X
You have the option to continue or stop the evaluation process (except in the
case of FATAL errors, which stop the evaluation process). You should carefully
review these and fix any problems before proceeding.
When the project evaluation is done, Aspen Capital Cost Estimator lists all
errors found in the capital cost evaluation for your reference.
If you are using the default preferences, Aspen Capital Cost Estimator
automatically displays reports in Icarus Editor when the evaluation is
complete.
Note: You can select in Preferences not to have Icarus Editor automatically
appear after the evaluation (see page 53).
X X
Accessing
If you are using the default preferences, Aspen Capital Cost Estimator
automatically displays evaluation reports in Icarus Editor immediately after
you run a project evaluation. If you have selected not to automatically display
results, you will need to complete the steps below to display evaluation
reports in Icarus Editor. Even if you are using the default preferences, you
may want to use the following procedure if the project was evaluated
previously and has not changed since.
The right-hand pane contains the reports. The left-hand pane contains a tree-
structure Contents view that lets you jump to different sections.
Note: Click on the toolbar to turn the Contents view on and off (or click
Contents on the View menu).
Report Sections
Title Page
The Title Page includes the following:
Estimate Base: financial quarter from which cost basis is derived and date
of Icarus Evaluation Engine (IEE).
IEE version number.
Run Date: Date and time that project evaluation was run.
Currency symbol used in the report.
Telephone numbers to call for technical support.
Contents
The Table of Contents lists section names and the page number on which
each starts. The number of sections may vary depending on the number of
report groups. If the project contains only one, then there will be only a single
summary. If more than one, there will be a separate summary for each, plus
a summary for the total project.
Project Summary
The Project Summary provides an overview of project costs.
Cashflow Summary
The Cash Flow Summary shows total capital cost spent.
After the reports are loaded, the Aspen Icarus Reporter window appears.
File Menu
Click this to
Import Data Import project reports. See page 601 for instructions.
X X
Run Report Run selected report. See pages 579 (Standard reports), 594 (Excel
X X X X
Open Open the last Excel workbook created. See page 597 for instructions.
X X
Workbook
Create User Export SQL database. See page 602 for instructions.
X X
Database
Exit Close Aspen Icarus Reporter.
Trend Menu
Click this to
Add Trend Add the trend data from the project reports currently loaded in Aspen
Data to Icarus Reporter to the trending database. See page 599 for X X
Database instructions.
Create New Export trending database to Excel. See page 599 for instructions.
X X
Trend in Excel
View Existing Open the trending data workbook in Excel. See “Data Trending,”
Clear All Clear the trending database. See page 598 for instructions.
X X
Saved Trends
Standard Reports
With Standard reports selected in the Report Mode section, the Reports
section displays a tree structure grouping of standard reports.
Report Descriptions
Open the necessary category and sub-category folders and click on a report
to display a brief description of that report in the Description section.
Opening a Report
Not all of the reports contain each of the features described in this user’s
guide. For example, the Contents view only appears on reports with multiple
sections. In order to see all the features described, select the Contractor –
COA Summary report located in the following folder:
Capital Cost Reports\Direct Costs\COA Summaries
Navigating
If there are multiple sections, a tree-structure Contents view appears on the
left side of the window, allowing you to jump to a section simply by clicking
the section in the Contents.
The arrow buttons on the toolbar allow you to page through the report:
Magnification
To change the magnification level:
Click in the Magnification box; then click the desired level from the
menu.
Contents view by clicking the Toggle Group Tree button . This makes
more room for the report.
Searching
To search the report:
Printing
To print the report:
3 Make any desired changes to the default settings and click OK.
Report Descriptions
Open the necessary category and sub-category folders and click on a report
to display a brief description of that report in the Description section.
2 Click Yes.
Your browser displays the report.
Note: Generating the report as .htm file allows the report to be sent in an
e-mail.
Management Reports
When Management Reports is selected as the Report Mode, the Reports
section displays a tree structure grouping of Management reports. These
reports are intended to serve as snapshots of the project scenario.
Other reports, like the Equipment Cost (Total Cost) report shown below,
show simply a bottom-line total.
Click To do this
Overwrite existing Reset the existing workbook with the selected report as
workbook the only worksheet; any previously created worksheets
will be cleared.
Append to existing Add the report as another worksheet in the existing
workbook workbook; previously created worksheets will be retained.
Create new workbook Specify a new workbook in which the selected report will
appear as a worksheet.
Clicking Create new workbook expands the dialog box to let you select a
folder and enter a file name.
5 Click OK.
The Export Status dialog box informs you when the export is done and asks
if you would like to open the workbook now.
Excel Reports
When you select Excel reports as the Report Mode, the Reports section
displays a tree structure grouping of Excel reports.
Report Descriptions
You can have Aspen Icarus Reporter display a description of the selected
Excel report.
To open a report:
1 Mark the checkbox next to the desired report.
Click to do this
Overwrite existing Reset the existing workbook with the selected report as
workbook the only worksheet; any previously created worksheets
will be cleared.
Append to existing Add the report as another worksheet in the existing
workbook workbook; previously created worksheets will be retained.
Create new workbook Specify a new workbook in which the selected report will
appear as a worksheet.
Clicking Create new workbook expands the dialog box to let you enter a
workbook path and name.
AutoFilter
Several of the larger Excel reports generated by Aspen Capital Cost Estimator
take advantage of the AutoFilter feature in Excel. In order to view a report
that includes AutoFilter, open the following report:
Capital Cost Reports\Direct Costs\Item Summaries\Combined
When AutoFilter is available, clicking next to a column displays a list of
all entries made in the column. Selecting an entry displays only rows that
contain that entry in the column.
For example, clicking 105 – Misc. Item Allowance in the COA Description
column of the Item Summary Combined report would display only accounts
with Code of Account (COA) 105.
Clicking Top Ten displays only items that contain one of the top ten most
frequent entries.
Selecting Blanks (from the bottom of the list) displays only rows that
contain a blank cell in the column, while clicking NonBlanks displays only
rows that contain a value in the column.
Data Trending
Data Trending facilitates comparison of scenarios by allowing you to review
capital cost summaries of different scenarios in a single Excel workbook. If,
for example, you created three different scenarios for a project, you could use
the Data Trending feature to display the direct costs of each on one
spreadsheet, with a separate row for each scenario.
3 Click OK.
The Trending Data Update dialog box tells you when Reporter has finished
adding the trend data.
2 Click OK.
You will need to add the trend data from the project reports of the other
scenarios you are comparing. For each of the other scenarios, open the
reports in Reporter and complete the Adding Trend Data to Database
instructions above.
Using Reporter’s import function, you can open the other scenarios’ reports in
Reporter without opening the scenarios in Aspen Capital Cost Estimator. See
page 601 for instructions.
X X
3 Clear any categories you wish to exclude from the workbook and click OK.
The Export Status window tells you when the export is complete and asks if
you would like to open the trending workbook now.
4 Click Yes.
Excel displays the trending workbook containing a spreadsheet for each of the
capital cost categories. Each set of trend data entered into the trending
database is displayed on a separate row. (The workbooks for any categories
excluded at the Export Trend Data into Excel dialog box are blank).
2 Use the browse tree to locate the project scenario folder, which should be
at:
...Data\Archives_Aspen Capital Cost Estimator\[Project]\[Project
Scenario]
After clicking the project scenario folder, PROJID should appear in the File
set to import section.
3 Select PROJID and click Import.
Reporter imports the data. When complete, the selected scenario’s reports
can be run from Reporter.
Note: Icarus Reference, Chapter 35, “Database Relations”, defines the Icarus
Database Relations and the different attributes under each.
Notes:
You cannot move/print above or below that section in the main
window.
Searching capabilities only apply to section selected.
Projects with CCP Reports less than the 100 MB are not split.
You can specify the split file size when using the splitting workflow.
3 On the Document tab, in the Documents group, specify the Split File
Size.
Equipment Summary
The Equipment Summary (EQUIP.ICS) contains a list of project components
used in the analysis.
Project Summary
Project Summary (PROJSUM.ICS) contains a project summary for the capital
costs (equipment plus bulks) and schedule. This worksheet also includes
operating unit costs (labor wage rates and utility unit costs), utility flow/use
rates (steam/water flow rates, and so on) and operating and maintenance
costs.
Time Period
Schedule
Start Date for The beginning date for EPC (engineering,
Engineering procurement, and construction)
Duration of EPC Phase The calculated EPC duration in weeks
Length of Start-up Number of weeks scheduled for start-up
Period beyond the end of the EPC phase
Duration of The calculated construction duration in weeks
Construction Phase
Completion Date for The calendar date for the end of EPC
Construction
Main Product Unit The unit cost rate of the main product.
Cost
Main Product The production basis (or unit of measure) of
Production Basis the main product (LB,
GALLONS, and so on).
By-product Sales The total sales figure per period of the by-
products (that is,, products other than the
main product of the plant).
Operating Labor
Operators per Shift The number of operators per shift per hour
necessary to operate the plant.
Unit Cost The wage rate for each operator expressed in
cost per operator per shift.
Total Operating Total operating labor cost obtained by
Labor Cost multiplying number of operators per shift by
the unit cost and by Operating Hours per
Period.
Maintenance
Cost/8000 Hours The cost of maintaining the facility equipment
for 8000 hours of operation of the facility.
Total Maintenance The total maintenance cost of the facility per
Cost period.
Supervision
Supervisors per Shift The number of supervisors per shift per hour
necessary to oversee personnel who operate
the facility.
Unit Cost The wage rate for each supervisor expressed
in cost per supervisors per shift.
Total Supervision Total supervising labor cost obtained by
Cost multiplying number of supervisors per shift by
the unit cost and by Operating Hours per
Period.
Utilities Costs
The utility cost breakdown is given below for electricity, potable
water, fuel and instrument air as well as user defined process utilities
such as steam. The description of each utility includes:
Rate The rate of use of the utility in terms of
amount per hour.
Unit Cost The unit cost of the utility in cost per amount.
Total Cost The total cost of the utility in cost per period.
Item Description
TW Number of Weeks per Period
T Number of Periods for Analysis
DTEPC Duration of EPC Phase
DT Duration of EPC Phase and Startup
WORKP Working Capital Percentage
OPCHG Operating Charges
PLANTOVH Plant Overhead
CAPT Total Project Cost
RAWT Total Raw Material Cost
PRODT Total Product Sales
OPMT Total Operating Labor and Maintenance Cost
UTILT Total Utilities Cost
ROR Desired Rate of Return/Interest Rate
AF ROR Annuity Factor
TAXR Tax Rate
Sales
A number will appear in this category only after the time allotted for all prior
phases (engineering, procurement, construction and startup phases) has
expired.
SP (Products The total products sales value per period
Sales) calculated in PROJSUM.ICS.
SPF Reserved for future use.
(Forecasted
Sales
Annuity
Factor)
SF Reserved for future use.
(Forecasted
Sales)
S (Total Indicates the amount received per period from
Sales) sold products. This number is either SP or SF.
Executive Summary
Executive Summary (EXECSUM.ICS) contains a project summary intended to
be reviewed by executives and other business decision makers.
4 Click Save.
5 Switch to the Report Templates tab view.
Note: This example creates a reporting template for future use called
Summary.tra.
8 In the Template Entries section, click New Entry. In the Column Label
field, enter a label (for example, “Project Name”) for the first column on
your custom report spreadsheet. The Display Column box should
automatically display “1”.
9 The Entry Definition section defines the data to be entered in the above
column. Select a file name in the Source box, then enter the column and
row of the source data.
For example, in the figure below, the contents of Column C, Row 8 of
Project.ics has been specified to appear in the customized report
spreadsheet’s Project Name column.
Every time Add Entry for Reporting Assistant is selected, the latest data is
entered on the bottom row of the report. This way, you can compare results.
Item Evaluation
Aspen Capital Cost Estimator lets you run an evaluation on a single
component and view an Item Report. The type of Item Report displayed can
be selected in Preferences (see page 54).
X X
Aspen Capital Cost Estimator displays the Item Report in the Main Window.
Where,
Host Name: P3E\PRIMAVERA
P3E: System name where SQL Server is running
PRIMAVERA: SQL Server instance name.
Upon completion of loading the Aspen scheduling engine results into the
Primavera database, the P3E (or P3E/C for Construction) interface is launched
automatically. You must enter the password as shown in the next figure.
Primavera Addendum
In EEV8.0 we have added support for Primavera P6 V8.2. Although the
Primavera documentation provides all the necessary information for
installation, the information is distributed over various unrelated documents,
and, often, not readily available. A brief summary is presented here to
summarize the essential requirements. This is not intended to replace
Primavera documentation, and the sole purpose of providing this summary
information is to provide Aspen Capital Cost Estimator, Aspen In-Plant Cost
Estimator users with a checklist of installation requirements. For further
details, consult the appropriate Primavera documentation.
Selecting a Project Scheduler Library brings up the IPS input tree structure,
which can be edited with the input forms described earlier. Right-clicking the
Default file allows editing and/or duplication into user customized library
files.
Title
3 Click Apply.
Note: Regardless of the IPS Project/Scenario Name, any title entries made
here will become, by default, the P3E project name.
Crew Size
You can adjust the system activity durations by entering minimum/maximum
crew sizes for various construction activities within each account group.
2 Specify minimum and maximum crew sizes for each construction crew
type.
3 Click Apply/Ok when done to commit the changes. Click Cancel to close
the form without committing the changes.
Crafts
The Craft Adjustments form lets you modify the system-defined crafts. The
craft code and craft description may be completely replaced by a user-defined
code and description.
In addition, the maximum craft pool sizes may be modified as required.
Modifying the craft pool sizes will affect the activity durations and the overall
job durations.
Note: If you specify a craft code already in use (that is,, a system craft code
or a previously added user craft code), Aspen Capital Cost Estimator will
combine all pool sizes and resource requirements for the specified craft code
and the existing code.
4 Enter a description for the craft in the User craft description field, up to
20 characters.
5 Enter the number of men in the user craft pool or enter an adjustment
relative to the system craft pool size. The system craft pool size is
calculated based on the system craft man-hours and schedule duration.
6 Enter a 4-character user craft symbol. If nothing is entered, the system
craft symbol is used.
7 To enter another adjustment, click Add. This adds another column where
you can repeat the process.
8 Click Apply/Ok when done to commit the changes. Click Cancel to close
the form without committing the changes.
Durations
The engineering, construction, and procurement duration forms can be used
to adjust durations by percentage.
Engineering
Engineering Duration Adjustments
You may enter a percentage adjustment to the durations calculated by the
system for Basic Engineering, Detail Engineering, and/or Procurement.
Construction
You may enter a percentage adjustment to the durations calculated by the
system for nine different construction activities. Any change in activity
duration will cause a corresponding change in activity resource (crew).
Procurement
For each equipment group, you can enter the number of weeks needed to
fabricate and ship the equipment to the site after vendor data approval.
Towers 36 weeks
Pumps 22 weeks
Compressors 50 weeks
Turbines 50 weeks
Boilers 55 weeks
Furnaces 40 weeks
Generators 26 weeks
Conveyors 28 weeks
Mills 45 weeks
Fans 16 weeks
Elevators 26 weeks
Motors 16 weeks
Filters 16 weeks
Centrifuges 40 weeks
Logic Modification
Aspen Capital Cost Estimator provides sequencing logic, varying with the
activities present, for all engineering and construction activities, except the
following:
Where logical relationships cannot be predicted for system-designed
activities, such as project site development.
Where logical relationships cannot be predicted because the activity is
user-specified.
Where a logical chain of activities has been substantially broken by
deletion of activities.
The Logic Modification forms provide the means to either add relationships
between successor and predecessor activities not provided by the Aspen
Capital Cost Estimator logic or to modify the Aspen Capital Cost Estimator
logic by adding and deleting relationships. Separate forms are provided for
engineering and construction sections of the network. When adding
relationships, a particular relationship type may be specified. However, when
deleting relationships, all relationships between the specified activities are
deleted, regardless of relationship type.
For engineering activities, only engineering predecessors are allowed. For
construction activities, engineering and construction predecessors are
allowed.
Activity Modification
The Activity Modification forms for engineering and construction allow you
to modify the coding of activities. Activities may be combined within a
common activity number or deleted entirely.
Activities can be combined by changing an activity number to another existing
number. Specify all or part of an existing activity number, then all or part of
the other activity number that will replace it. Icarus Project Scheduler (IPS)
will sort the activities into numerical order, merging all identically numbered
activities, including the craft resources.
Activities can be deleted by selecting an activity and then entering asterisks
instead of the number of a modified activity.
To modify engineering activities:
1 Right-click Engineering; then, on the menu that appears, click Edit.
Exception: where applicable, the seventh and ninth characters of the Activity
Number indicate the process equipment class (01-26). Equipment classes are
defined in Appendix C, page 705.
Note: where applicable, the seventh and ninth characters of the Activity
Number indicate the process equipment class (01-26). Equipment classes are
defined in Appendix C.
3 In the fields under MODIFIED ACTIVITY, specify the changes that are to
be made to the source activity.
4 Click Apply.
5 To modify another activity, click Add and repeat the process.
Primavera Information
To edit Primavera information:
1 Right-click Project manager information in the Primavera
information folder and click Edit on the pop-up menu.
Numbering Convention
Engineering and Procurement Activity Numbers include both fixed and
variable numbers, as follows:
Fixed numbers – activities relating to the overall project.
Numbers that are repeated for each engineering contract, varying the
digits that identify each contractor.
Numbers that vary for each class of equipment required within each area
(see “Equipment Codes” on page 707).
X X
As illustrated by the table on the following page, the first three characters and
the eighth character in the ten-character ID number are always “0” for all
Engineering and Procurement activities. The rest of the characters – the
fourth through seventh, the ninth, and the tenth – are used to indicated the
engineering phase, area number, contract number, account number,
equipment class, or simply sequential grouping, as described below:
The fourth character indicates the major engineering phase:
o 0 Basic Engineering
o 1 Detail Engineering
o 2 Procurement
The fifth and sixth characters indicate the engineering contract number.
For fixed project-level activities, these characters will be “00” (unless
contracts are used). The engineering contract number is determined by
your specifications for contractors in the estimating system input and
must be a number between 01 and 98.
The seventh character indicates the Code of Account series:
o 0, 1, 2 Either Equipment or General
o 3 Piping
Category Range
Basic Engineering:
Fixed, project-level 000-0-CC-0-0-01 through 000-0-CC-7-0-09
Equipment, by contractor and class 000-0-CC-X-0-X1 through 000-0-CC-X-0-X9
Detail Engineering:
Fixed, project-level 000-1-CC-0-0-11 through 000-0-CC-9-0-02
Variable, by contractor 000-1-CC-1-0-21 through 000-1-CC-7-0-97
Procurement:
Variable, by contractor 000-2-CC-0-0-01 through 000-2-CC-9005
Equipment, by contract and class 000-2-CC-X-0-X1 through 000-2-CC-X-0-X5
CC = Contract Number (01-40)
XX = Process Equipment Class (01-26); see page 705. X X
Activity
Number Definition
Basic Engineering
Preliminary
Numbering Conventions
The table below illustrates IPS Site Development and Construction activity
ID’s as they are described below. The first seven characters of the ten-
character activity ID indicate the functional source of the activity (for
example, a pipe-rack or a particular item of equipment), and the last three
characters indicate the type of work, with a standard description.
The first seven characters contain variables, as described below:
The first and second characters indicate the schedule Area number, 01
through 90; and other project-level items, such as substations, control
panel and power transmission lines, which always use 91.
The third through fifth characters contain the user-specified tag number
(columns 5 - 7) from the estimating system input for equipment items and
plant bulks. For substations, the fourth and fifth characters contain the
substation reference number (01-99) specified by the user or, if not
specified, the System default reference number of 00.
The sixth and seventh characters contain an IPS Equipment Code
corresponding to the Equipment Symbol (see Appendix D).
All other activities have a fixed identifier in positions six and seven of the
activity number, as listed in the table on the following page.
The eighth through tenth characters always refer to the type of work
performed in the activity. These last three characters generate a standard
activity description, as listed in the Activity ID’s list.
Category Range
Construction – Areas
Equipment Items AA-XXX-YY-2-00-NN through AA-XXX-YY-
2-35
Plant Bulks, Buildings, Area SD items AA-XXX-91-1-00-NN through AA-XXX-91-
9-35
Area Bulks AA-XXX-91-3-00-NN through AA-XXX-91-
9-35
Construction – project-level
Unit Substation 91-OBB-00-4-00-NN through 91-OBB-00-
7-27
Main Substation 91-1BB-00-4-00-NN through 91-1BB-00-
7-27
Control Center 91-20C-C0-6-00-NN through 91-20C-C0-
6-35
Operations Center 91-21C-C0-6-00-NN through 91-21C-C0-
6-35
Transmission Line 91-300-00-7-29-NN through 91-300-00-
7-30
Elec. Hookup and Testing 91-300-00-7-31-NN through 91-300-00-
7-33
Demobilize Project 91-450-00-0-80-NN only
Towers 02
Storage Tanks 03
Pumps 04
Compressors 05
Turbines 06
Heat Exchangers 07
Boilers 08
Furnaces 09
Air Coolers 10
Package Refrigeration 11
Generators 12
Air Dryers 13
Conveyors 14
Mills 15
Fans 16
Elevators 17
Motors 18
Dust Collectors 19
Filters 20
Centrifuges 21
Mixers 22
Cooling Towers 23
Miscellaneous Equipment 24
Package Items 25
Non-Equipment Codes
Description Code
Open Steel Structure and Mill Building 00
Pipe Rack 01
Pad 02
Shell 03
In this appendix, a brief tutorial for modifying and preparing the IPS project
schedule settings is discussed. Under the tree node IPS Project Schedule
Settings | Schedule Appearance Adjustments, the Title of the IPS project
is the first input. The default P3E project title (that is,, IPS project title) is the
same as the scenario name of the Aspen Capital Cost Estimator project.
Typing the IPS project name results in a P3E project with the same name,
and the corresponding P3E Enterprise Project Name has also the same name.
The EPS project name and EPS Id can be modified using the input provided
under Primavera Information | Project Manager Information.
Modification of activity description is performed using the Description
Modification node of the input tree.
Adding
2 areas 302, 303
barchart items 161
2/3 rule 199, 364 COA sets 124
contractor sets 151
A contractors 147
custom pipe specs 96
About command drawing types 114
Help menu 48 EML items 446, 447
Absolute Basis Equipment rental items 137–138
streams 297 lines to pipe volumetric model 320
Access Control Systems 99 loop to instrument volumetric
Account allocation model 323
Code of Accounts 126 power distribution items 140
ACCUM, escalation 108 process control items 143
Activate Custom Model option project components 306–308
Preferences 56 project directories 56–61
Activity modification rental days 137
IPS project schedule settings 179, simulation units 187
664 streams 223, 230–232, 342–345
Add a Construction Workforce 121 UCL items 452, 454
Add button Adjusting schedule and barcharts
Engineering Discipline Info form project execution schedule
112 settings 158–159
Pipe Details form 321 Air coolers
Add Contractor command 148 design criteria specifications 199
Add Project Component command Air supply
308 instrumentation loop 324
Add Stream button Allow Docking command 41
toolbar 297 Allow Pipeline Areas
Add Stream command General Project Data dialog box
View menu, PFD 293 23–24
View menu, PFD 297 Alternate project directories 59
Add Trend Data to Database Analyzer
command importing from 24–26
Trend menu, Aspen Icarus Analyzer Scale-Up Module (ASM)
Reporter 573, 595 465–469
adding Anchor bolts
templates 28 civil installation bulk 321
718 Index
BFD See Block Flow Diagram (BFD) Trend menu, Aspen Icarus
Block Flow Diagram (BFD) Reporter 594
displaying 267 Close command
Drag & Find feature 268 File menu 44
introduction 267 Closed Circuit TV Systems 98
right-click commands 269 COA See Code of Accounts (COA)
View menu 271 Code of Accounts (COA)
Zoom commands 269–270 adding a COA set 124
Bottom sump height allocating costs to 126
towers, design criteria 200 allocating UCL item costs to 453
Branch for tee field 91 exceptions to account allocations
Buildings 301 127
introduction 123
C Codes of Accounts (COA)
instrumentation field hook-up 247
Cached project information 50 Cold Inlet Stream field 350
Cancel button Cold Insulation Schedule 305
Develop Stream specifications Cold Outlet Stream field 350
form 225 Color coding
Capacity Component Specifications form
changing 465 312
Capacity over-design factor See Communication and Alarm Systems
Pump overdesign factor 325
Capital Cost errors 560 Minimum Area for 99
Capital Costs Component Map Information 276,
depreciation 213–214 278
escalation 214 Component Specifications form
investment parameters 214 accessing 311
reports 54 color coding 312
View command 271, 292 Options button 312, 313
Capital Costs View P&ID button 319, 322
View menu 46 Component Status 277
CARBONST.DAT 92 Components See Project components
Cascade command Components view
Window menu 33, 47 Palette 37, 38
Cash Flow Summary Compressors
reports, Icarus Editor 566 design criteria specifications 196
Cashflow spreadsheet 609–14 sizing 340
CASHFLOW.ICS Configuration options
Cashflow spreadsheet 609–14 mapping 275, 278
CCTV 98 Connectivity, stream
changing the length of pipe per explanation 229
fitting going to Remote Shop. 84 Consets
ChemCAD adding 151
map specs 191 deleting 155
simulator report preparation 258– editing 153–155
259 linking 152
Civil unlinking 153
installation bulk 321 Construction
material costs and man-hours 314 equipment rental 137–138
specs, design basis 96 management 107, 110, 158
Clear All Saved Trends command manpower, escalation 107
720 Index
Project Summary spreadsheet cost library items 461
(PROJSUM.ICS) 603 mappings 277
Currency Name 23 power distribution items 142
Currency Symbol 23 process control items 146
Project Summary spreadsheet projects and project scenarios 49
(PROJSUM.ICS) 603 specification files 239
Currency unit for matl cost 325 streams 232
Current Map List Delivery times
Project Component Map equipment classes 160
Specifications dialog box 189 project components 160–161
Custom Model Density
instructions 331–335 Develop Stream specifications
Preferences 56 form 227
Custom P&ID's Depreciation method
attaching to a component 419 Cashflow spreadsheet
setting as component’s default in (CASHFLOW.ICS) 610, 611, 614
active project only 420 Project Summary spreadsheet
setting as component's default 416 (PROJSUM.ICS) 605
Custom piping specs Depreciation Method
design basis 84–96 investment parameters 213
Custom Tasks command Design allowance 305
Tools menu 46 Design basis
Customer External Files editing 106
selecting in project 157 introduction 83
customer support 16 Design Criteria
Customized External Steel Costs specifications, project basis 195–
File 207
Exporting 243 Design deflection 305
customizing Design engineering 158
instrument field hook ups 245 Design pressure
Customizing Steel Costs Using an applying 2/3 rule for 199, 364
External File 239 design criteria specifications 195
Cut command sizing agitators 359
project components 328 sizing heat exchangers 365
Cyclone inlet linear velocity sizing towers 375
design criteria specifications 207 utility specifications 210
Design temperature
D design criteria specifications 195
sizing agitators 359
Data trending sizing heat exchangers 365
Aspen Icarus Reporter 594 sizing towers 375
Decision Analyzer command utility specifications 210
Run menu 45 Desired rate of return
DEFAULT.DAT 92 Cashflow spreadsheet
Delete a Construction Workforce 122 (CASHFLOW.ICS) 609
Delete button Executive Summary spreadsheet
Pipe Details form 321 (EXECSUM.ICS) 615
Delete Mappings command 277 Project Summary (PROJSUM.ICS)
Deleting spreadsheet 605
areas 331 Desired Rate of Return
components 330 investment parameters
contractors 150 specifications 213
cost libraries 464
722 Index
item delivery times 160 Executive Summary spreadsheet
number 137, 138 614–16
rental 137–138 Exit command
specifications, areas 305, 306 Kbase File menu 46–48
specs, design basis 84 EXOPEN 303
Equipment Model Library (EML) Export to Excel Trending Report
adding an item to 446 dialog box
adding EML item as a component Aspen Icarus Reporter 596
447 Export to Excel Workbook dialog box
creating 444 Aspen Icarus Reporter 587, 591
definition 443 Export to Icarus SPECS File
Equipment Rental Summary report command
138 File menu 44
Equipment Summary Export Trend Data into Excel dialog
investment analysis spreadsheets box
601 Aspen Icarus Reporter 596
ERROR message 560 Exporting a Customized External
Escalating library costs 461 Steel Costs File 243
Escalation External Simulation Import Tool 47
Cashflow spreadsheet External Steel Costs File
(CASHFLOW.ICS) 610 Exporting customized 243
investment parameters 214 external steel file
Project Summary spreadsheet using 239
(PROJSUM.ICS) 605 external steel material file
specifications 107–109 editing 240
Estimate Class 76
Estimate Date 76 F
EU country base 23–24
Euro Facility Type
currency, General Project Data 23 investment parameters 215
Evaluate button FATAL message 560
Component Specifications form Field
312, 620 instrumentation, process control
Evaluate Item command 620 143
Evaluate Project button supervision, project schedule 158
toolbar 43, 559 Field hook-up assembly and parts
Evaluate Project command 245–252
Run menu 45, 559 Fieldbus system
Evaluation instrumentation specs, design
item 620 basis 97
Preferences 54 short-circuit protection 97
project 559 Fields group 55
Evaluation Engine 367, 598 File menu
Excavation and backfill Aspen Capital Cost Estimator
civil installation bulk 321 menu bar 44
Excel Custom Model files 331–335 Aspen Icarus Reporter menu
Excel reports bar 573
Auto Filter 593 Fireproofing
descriptions 589 insulation specs 100
opening 590 Fit into one page
EXECSUM.ICS 614–16 Zoom dialog box 270
Float in Main Window command 41
FLOOR 303
724 Index
Icarus Evaluation Engine (IEE) 367, Input units of measure customization
598 21–22, 77–79
Icarus interface 29–42 Input Units of Measure Specifications
Icarus Project Component Selection dialog box 21, 79
dialog box 448, 455, 457 INSCLD##.DAT 100
Icarus Project Scheduler (IPS) See INSHOT##.DAT 100
Aspen Icarus Project Scheduler (IPS) Installation bulks
IEE See Icarus Evaluation Engine accessing 313
(IEE) civil 321
Import command duct 321
File menu 44 electrical 325
Libraries view, Palette 236, 462 instrumentation 322
Import Connected Streams option insulation 325
Preferences 56 introduction 313
Import Data command material man-hour additions 318
File menu, Aspen Icarus Reporter paint 325
573 pipe details 319
File menu, Aspen Icarus Reporter pipe spec 318
597 Preferences 54
Import Installation Bulks option steel 321
Preferences 56 Installation Details report 245
Import Selection dialog box Installation guide 15
Aspen Icarus Reporter 598 Installation, assigning responsibility
Importing for 154
areas 326 Instrument air
components 326 operating unit costs specifications
project from previous version 24– 217
26 instrument field hook-ups
scenarios 327 customizing 245
specification files 236 Instrument field hook-ups 245–252
Inasmbly.dat 245 Instrument volumetric model
Inch-Pound (IP), units of measure adding loop to 323
21, 234, 236 deleting loop on 323
Incomplete items 34 instrument bulk items 322–324
Indexing replacing loop on 323
Project Basis specifications 130 Instrumentation
Indicating signal customizing field hook-ups 245–
instrumentation loop 324 252
Indices Fieldbus system 97
escalation (EI) 109 installation bulk 322
system base 108 loop adjustments 323–324
user base 108 material costs and man-hours 315
Indirect costs specs, design basis 97
general wage rates 118 Insulation
Project Summary spreadsheet installation bulk 325
(PROJSUM.ICS) 606 material costs 315
reports 606 specs, design basis 100
Unit Cost Library (UCL) 444 Insulation Equivalent Length
Indirects field library 101
Wage General Info specifications Interactive sizing 339–352
form 118 Interactive Sizing form 274, 276,
INFOmational message 560 346, 350
Inparts.dat 245, 246, 247
726 Index
power distribution 141 Management reports 585–89
Link to Const. Work Force command Man-hour indexing 130
148 Manpower Productivity Expert
Link to Engg. Work Force command (MPE)
148 Tools menu 46
Linking Map All Items option
contractor sets to areas 152 Map dialog box 273
contractor sets to power Map command
distribution 152 pop-up menu 273
contractor sets to process control Map dialog box 273
152 Map Items button
Liquid entrainment method 204, 382 toolbar 272
List view Map Items command
description 33 Run menu 45, 272
mapped components 277 Map Selected Item(s) option
relationship to Project Explorer 33 Map dialog box 273
simulator file name 265 Mapping simulator models
Status column 277, 309 design criteria 195–207
Load Data button instructions 272–277
toolbar 265 specifications 189
Load Data command units of measure mapping specs
Run menu 265 185–188
Local economy, escalation 107 unsupported models 56
Locations Mass flow
preferences 59 Develop Stream specifications
Logging form 226
Preferences 62 Material adjustments
Logic modification indexing, area level 305
IPS project schedule settings 173, Material and man-hour additions 318
657 Material and man-hour adjustments
Loops 314
instrumentation field hook-ups 246 installation bulks 333
instrumentation installation bulks Material and man-hour indexing 130
322 Material cost per unit
modifications 323–324 Unit Cost Library (UCL) 453
LQ 325 Material costs
code of account allocations 127
M escalation 248
indexing 130
Magnification inparts.dat file 248
Block Flow Diagram (BFD) 269– Material Index Info form 131
270 Material piping specs 92
Main Area Material streams
default report group 302 product specifications 220
Main substations Mean temperature difference (MTD)
adding 140–141 364
Main Window Menu bar
display options 41 Aspen Capital Cost Estimator
interface, default position 30 46–48
printing 44 Aspen Icarus Reporter 573
understanding 32–33 Kbase 30
Make minimum schedule Merging Areas Into Projects 156
mandatory 96
728 Index
total product sales calculation 607 PAGA 98
total supervision cost calculation Paging and General Alarm Systems
608 98
Operating Hours per Period Paint
investment parameters 216 material costs 315
Operating labor and maintenance specs, areas 305, 306
costs specs, design basis 106
investment parameters 215, 216 Palette
Operating Mode Components view 37, 38, 308
investment parameters 215 cost libraries 444–464
Operating supplies deleting a project from 50
Project Summary spreadsheet description 35–39
(PROJSUM.ICS) 604 docking and undocking 41
Operating Supplies dragging components from 308
investment parameters 214 floating in Main Window 41
Operating Unit Costs hide/display 38
project specifications 216–217 interface, default position 30
Operator center Libraries view 36, 233–239, 444–
adding 143–145 464
introduction, power distribution opening projects 27
143 Projects view 27, 36, 39, 50, 52,
Options button 59
Component Specifications form Recent Items folder 308
312, 313 specification libraries 233
Options menu unlocking projects from 52
Component Specifications form 55 View menu 46, 292
Options sub-menu Paste command
Tools menu 46 project components 328
Order Number 330 Period Description
Output (reports) units of measure investment parameters 212
customization 82 Phases
Overall column efficiency engineering 109
design criteria specifications 203 Pipe Details installation bulk 319
tower sizing 376 Pipe Spec installation bulk 318
Overdesign factor 351 Pipeline Also see Pipeline area;
heat exchangers 199, 365 Pipeline project; P&ID Editor;
pumps 196 Piping and instrumentation
Overwrite Project Backups option 54, drawings (P&ID’s)
56 fluid type, pipeline area
specifications 307
P internal lining type, pipeline area
specifications 307
P&ID See P&ID button; P&ID title, pipeline area specifications
Libraries; P&ID Editor; Piping 307
and instrumentation drawings Pipeline area
(P&ID’s) adding 307
P&ID button 319, 322, 415 allowing 23–24
P&ID Editor 412 editing 307
P3 setup 62 specifications 307
Packed towers Pipeline project
design criteria specifications 200 creating 23–24
sizing 380 description 23–24
PAD 303
730 Index
intrumentation loop 324 Project Properties 74
Process control specification libraries 233
adding items 143–145 Streams 223–233
deleting items 146 view 30
editing items 144 Project Capital Escalation
introduction 143 Cashflow spreadsheet
linking to a contractor set 152 (CASHFLOW.ICS) 610
linking to contractor sets 152 investment parameters 214
links to areas 145 Project Summary spreadsheet
Process Design specifications 162– (PROJSUM.ICS) 605
210 Project component
Process equipment 301 connecting to stream 295
Process Flow Diagrams (PFD) 290– Project Component Map Preview
299 dialog box 274, 276, 278
Process Fluids Project Component Map
investment parameters 216 Specifications
Process options dialog box 188
Preferences 56 project specifications, Process
Process Stream field Design 188–194
product specifications 222 Project components
raw material specifications 219 adding 308
Process vessel height to diameter component specifications 311
ratio copying 328
design criteria specifications 203 deleting 330
vessel sizing procedure 385, 387 Equipment Model Library (EML)
Procurement items 447
engineering phases 110 importing 326
schedule settings 158 installation bulks 313
Product specifications re-numbering 330
investment analysis specifications scheduling 160–161
220–223 Unit Cost Library (UCL) item 454
Productivity adjustments 118 Project Data Sheet
Products Escalation reports, Icarus Editor 565
Cashflow spreadsheet Project Description
(CASHFLOW.ICS) 610 Project Summary spreadsheet
investment parameters 214 (PROJSUM.ICS) 602
Project Summary spreadsheet Project Description field
(PROJSUM.ICS) 605 Project Properties 21, 75
Profitability Index (PI) 614 Project directories
Programmable Logic Control (PLC) alternate directories 59
centers copying 52
adding 143–145 default, setting 61
introduction, power distribution Project evaluation
143 Preferences 54
Project areas See Areas running 559
Project Basis scan for errors 54, 559
Basis for Capital Costs 76–162 Project execution schedule settings
default specifications 233 project basis specifications 158–
General Project Data 75 162
introduction 73 Project Explorer 30
Investment Analysis 211–223 docking and undocking 41
Process Design 162–210 floating in Main Window 41
732 Index
Executive Summary spreadsheet Reporter See Aspen Icarus Reporter
615 Reporting Assistant 616–20
Project Summary spreadsheet Reports
(PROJSUM.ICS) 605, 607 customizing 616–20
Raw Material Escalation data trending 594–96
Cashflow spreadsheet Excel 585–93
(CASHFLOW.ICS) 610 HTML 584–85
investment parameters 214 Item report 620
Project Summary spreadsheet Management reports 585
(PROJSUM.ICS) 605 producing 620
Raw Material Specifications Standard reports 574–84
investment analysis, project basis Reroute All Streams command
217–220 Run menu 291
Rebar Reset button
civil installation bulk 321 Develop Stream specifications
Recent Items folder 308 form 225
Reconnect Sink command Residence time
stream, Process Flow Diagrams design criteria specifications 202,
(PFD) 299 203, 204
Reconnect Source command sizing crystallizers 361
streams, Process Flow Diagram sizing vessels 382, 384, 387
(PFD) 299 Re-Size command
Red borders project component pop-up menu
Component Specifications form 274, 341
312 Rotating equipment spares 305
Refrigerant 348 Run menu 45
Relation attributes 598 Run Report command
Relative Basis File menu, Aspen Icarus Reporter
streams 297 573
Remarks field
project properties 21, 75 S
Rental action code 137, 138
Rental Days Required field Sales
equipment rental specifications Cashflow spreadsheet
137, 138 (CASHFLOW.ICS) 609, 610
Re-number command Project Summary spreadsheet
Run menu 45, 330, 331 (PROJSUM.ICS) 605, 607, 608
Re-numbering Salvage Project As dialog box 50
areas 331 Salvage Value
project components 330 Project Summary (PROJSUM.ICS)
Report Editor 46 605
Report files Salvage Value (Percent of Initial
Reporting Assistant 617 Capital Cost)
Report groups impact on depreciation 213
adding 301 investment parameters 213
deleting 302 Salvaging project scenarios 50
Preferences, deletion prompt 54 Sample_Inasmbly.dat 245, 246
Preferences, display 54 Sample_Inparts.dat 245, 247
renaming 302 Save As command
showing, Preferences option 32 File menu 44, 48
Report templates Save button
Reporting Assistant 617 toolbar 43, 48
Save command
734 Index
ChemCAD items 259 moving to another directory 244
defaults 356–387 specifying
HYSIM items 260 split file size 600
mapped components 274, 276, split file size
339 specifying 600
overview 339 Splitting Very Large CCP Reports 599
parameters 194, 199, 200, 201, SPREAD, escalation 108
202, 204, 205, 207 Spreadsheet Views 55
requirements 356–387 Spreadsheets
Sizing Expert 208, 274, 296, 339– customizing 616–20
352 viewing investment analysis 601
Sizing Method field SQL database
Equipment Model Library (EML) exporting to Microsoft Access 598
447 SS 325
sizing parameter symbols 449 Stairs, steel - installation bulks 322
Slot Template dialog box 129 Standard Basis
Snap to Grid checkbox file, changing location 61
Grid properties 294 file, selecting 244
Snap to Grid command input file, General Project Data
View menu, BFD 272 76
View menu, PFD 293 Standard reports
Solids handling information descriptions 574
design criteria specifications 207 navigating 576
Source opening 575
Map dialog box 273 printing 578
Source of quote 325 searching 578
Spare parts Starting program 17, 634
equipment specs, design basis 84 Start-up period, length
SPC center investment parameters 215
adding 143–145 Startup, commissioning
introduction, power distribution engineering phases 110
143 Status bar 30
Specialty center View menu 46, 292
adding 143–145 Status column
introduction, power distribution List view 277, 309
143 Steam utility 348
Specification basis Steel
product specifications 222 design basis specifications 96
raw material specifications 219 fireproofing - insulation specs 100
Specification files galvanizing cost civil/steel specs,
creating 234 design basis 97
deleting 239 installation bulk 321
duplicating 237 material costs and man-hours 314
importing 236 specifications, areas 305, 306
introduction 233 Streams
modifying 235 absolute basis 231
moving to another directory 244 adding 296
selecting 244 basis mode 231
selecting for use in project 244 connecting to equipment during
Specification libraries sizing 345–352
customizing 234 connectivity, Process Flow Diagram
introduction 233 (PFD) 294
736 Index
U costs 608, 615
escalation 605, 610
UBI (User base indices), escalation list of availiable utility resources
108 348
UCL See Unit Cost Library (UCL) usage estimation 228
UK country base 23–24 Utilities Escalation
Unique Project Backup options 56 Cashflow spreadsheet
Unit Cost field (CASHFLOW.ICS) 610
product specifications 223 investment parameters 214
raw material specifications 220 Project Summary spreadsheet
Unit Cost Library (UCL) (PROJSUM.ICS) 605
adding an item to 452 Utility costs
adding UCL item to a project 454 heat-transfer utilities 210
creating 451 non-heat transfer utilities 217
definition 444 Utility Specifications
Unit substations project specifications 207–210
adding 140–141 Utility stream
linking to areas 141 creating 208
United Kingdom modifying 208
country base, General Project Data Utility Unit Costs
23 operating unit costs specifications
United States (non-heat transfer utilities) 217
country base, General Project Data utility specifications (heat-transfer
23 utilities) 210
Units of measure
input customization 21, 77
output (reports) customization 82 V
project properties 21 Valve tray sizing 379
Project Summary spreadsheet Valves
(PROJSUM.ICS) 603 Design Basis instrumentaton specs
Unit Cost Library (UCL) 453 97
Units of Measure group 55 instrumentation installation bulks
Units of Measure Specification dialog 323
box 186 piping installation bulks 320
Unlink command Vapor disengagement height
contractors 148 towers, design criteria 200
power distribution 142 VB 325
Unlock command 51 VBL 325
Unsupported simulator models Vendor Budget Quote 325
Preferences 56 Vendor Budget Quote Long Lead 325
Update button Vendor Firm Quote 325
Develop Stream specifications Vendor Firm Quote Long Lead 325
form 225 Vessel
US country base 23–24 design criteria specifications 205–
USD 207
currency, General Project Data 23 height to diameter ratio 203, 385,
User base indices (UBI), escalation 387
108 sizing 340, 381
User Custom Model 331–335 VF 325
UserData folder 245 VFL 325
using View Existing Trend Data command
external steel file 239 Trend menu, Aspen Icarus
Utilities Reporter 573, 597
W
Wages
construction workforce 115–120
WARNing message 560
web site, technical support 16
Weld efficiency 305
What-You-See-Is-What-You-Get
Zoom dialog box 270
Wind data
civil/steel specs 96
Wind design required 305
Window menu 47
Window states, saving 54
Wire distribution system
electrical specs 98
Workbook mode
understanding 32–33
View menu 46, 292
Workforce reference base
General Wage Rates 118
Workforces
construction 115–120
linking to contractors 148
Working capital
Cashflow spreadsheet
(CASHFLOW.ICS) 611
Working capital percentage
Cashflow spreadsheet
(CASHFLOW.ICS) 609
Project Summary spreadsheet
(PROJSUM.ICS) 604
Working Capital Percentage
investment parameters 214
World economy, escalation 107
WYSIWYG
Zoom dialog box 270
Y
Yen
currency, General Project Data 23
738 Index