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(/qs3/pubsys2/xml/en/manual/4021416/4021416-titlepage.html)

Initial Check
Connect INSITE™ electronic service tool and verify the
coolant temperature reading is the same on INSITE™
electronic service tool as the gauge reading.

Remove
 WARNING 
Do not remove the pressure cap from a hot engine.
Wait until the coolant temperature is below 50°C
[120°F] before removing the pressure cap. Heated
coolant spray or steam can cause personal injury.

 WARNING 
Coolant is toxic. Keep away from children and pets.
If not reused, dispose of in accordance with local
environmental regulations.

https://quickserve.cummins.com/qs3/portal/service/manual/en/4021416/ 03/01/2019
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Drain the cooling system. Refer to Procedure 008-018

(/qs3/pubsys2/xml/en/procedures/100/100-008-018.html)
in the Troubleshooting and Repair Manual, ISC,
QSC8.3, ISL and QSL9 Engines, Bulletin 4021418 or
Troubleshooting Repair Manual, ISBe, ISB, and QSB5.9
(Common Rail Fuel System), Bulletin 4021271.

Lift up on the locking tab and pull the electrical

connectors apart.

Remove the sensor.

Inspect for Reuse

Inspect the engine harness connector and coolant
temperature sensor for the following:

• cracked or broken connector shell

• missing or damaged connector seals
• dirt, debris, or moisture in or on the connector pins
• corroded, bent, broken, pushed back, or expanded
pins.

Install
Make sure the new sensor has an o-ring installed.

Lubricate the o-ring with clean engine oil.

Install the new sensor into the engine. Tighten the

sensor.

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Push the connectors together until they lock.

Torque Value: 23 n•m [ 17 ft-lb ]

Fill the cooling system and operate the engine to check

for leaks. Refer to Procedure 008-018
(/qs3/pubsys2/xml/en/procedures/100/100-008-018.html)
in the Troubleshooting and Repair Manual, ISC,
QSC8.3, ISL and QSL9 Engines, Bulletin 4021418 or
Troubleshooting Repair Manual, ISBe, ISB, and QSB5.9
(Common Rail Fuel System), Bulletin 4021271.

Monitor the engine coolant temperature sensor with

INSITE™ electronic service tool for proper operation.

Last Modified: 24-Feb-2005

https://quickserve.cummins.com/qs3/portal/service/manual/en/4021416/ 03/01/2019