GENERAL ‘SPECIFICATION. TIGHTENING TORQUES... SPECIAL SERVICE TOOLS. BASIC TROUBLESHOOTING BASIC TROUBLE SHOOTING GUIDE... CUSTOMER PROBLEM ANALYSIS SHEET BASIC INSPECTION PROCEDURE ‘SYMPTOM TROUBLESHOOTING GUIDE CHART ()) ‘SYMPTOM TROUBLESHOOTING GUIDE CHART (ll) ‘SYMPTOM TROUBLESHOOTING GUIDE CHART (Il) DIESEL ENGINE CONTROL SYSTEM ‘SCHEMATIC DIAGRAM ‘SYSTEMOVERVIEW 7 COMPONENTS LOCATION ECM CONNECTOR DTC TROUBLESHOOTING PROCEDURE INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES (DTC).. ‘TROUBLESHOOTING FOR DTC P0105 P0110... Pons Potz0 PoiZi P0180 P0320 P0335 0500 Posos Pint6. Pr120 P1122 P1123 pita7 Pitst Pras Prg24 pis22 P1525 P1613 Pre2i Fuel System (D4BH - DSL2.5) FLA2 FLAS FLAS FLAT. FLAS. FLAMO FLAS FLAt8 FLA22 FLAS FLA26 FLA29 FLAS1 FLA-34 FLAS FLA36 FLAY FLAG FLASI FLA§5 FLA6O FLAGS FLAGS FLATO FLAT6 FLAS! FLAS2 FLAS8 FLAOS FLA-100, FLA-106 FLA-110 FLAti4 FLA-120 FLA121 INJECTION PUMP-ELECTRONIC ‘COMPONENTS REMOVAL... INSTALLATION wa. : FUEL DELIVERY SYSTEM-DIESEL INJECTION NOZZLE ‘COMPONENTS REMOVAL... DISASSEMBLY INSPECTION REASSEMBLY .. INSTALLATION FUEL TANK ‘COMPONENTS FUEL FILTER INSPECTION... FLA-125 FLA126 FLAA28 FLA130 FLA-131 FLA-134 G " FLA-1325 FLA-13% FLA-133 FLAASA FLA135,FLA -2 FUEL SYSTEM (D4BH) GENERAL SPECIFICATION | caxesco Engine D4BH - fs | Displacement Volume 2476 co SO ATION ‘Number of Gylinders 4-Cylinders, in-line = Valve Mechanism ‘SOHC Fuel Diesel z Items _ SENSORS | Manifold Absolute Pressure we | sor (MA Sensor (MAPS) Output 20 kPa 0.32 ~ 0,48V (23°) Voltage 100 kPa 1.82 ~ 1.94V (23°C) 190 KPa 3.48 ~ 3.60V (23%) 250 kPa 457 ~ 4.73V (230) intake Air Temperature Sensor (IATS) Thermister Type 40 40.93 ~ 48,3548 200 13.89 ~ 16.03k0 ov 5.38 ~ 6.09k2 20 2.31 ~ 2.569 [aoe 10712110 et 029-0340 | ‘Accelerator Position Sensor | Output oT 0.33 ~ 0.43V (APS) Voltage wor 38-44V_ Crahianen etn oe type | Variable Reluctance (VR) Speed Sensor | (cKPs) : Fuel Temperature Sensor (FTS) Type Thermister Type Resistance 400 | sae7Ke 200 16.1510 ae 5.26K0 zoe __2.aaie aoc raat cor 0.5810—————— ee Items Specification ] SENSORS | Ergne Coolant Tomporatue Tipe [ae anameee ips Sensor (ECTS) Resistance “400 48.1449 200 14:13 ~ 16.8318 ov q 5.792 - 20% 2.59k2 40% TAS KR soc 7 0.32k2 Timing Position Sensor (TPS) Resistance MDL ~ OSC [+] eee MDL ~ OSC (25 «10 C) Control Sleeve Position Resistance OSC [+]~ OSC} | 11.2- 1242 (23 T) ‘Sensor (CSPS) Bae MDL ~ OSC [+] MDL~ Osc 8 5.6 ~ 6.22 (23 T) ‘Compensation Resistor No.(Distin- No.t (945) 0:18 12 guishing num- ber) and re- No.2 (946) 0.30 Ko sistance Noa (7) 0.43 1a [No (948) 0.62 ke Nos (949) 0.82 Ke No.6 (950) 4.10 Ke No.7 (951) 1.50 kK No.8 (952) 2.00 ka No.9 (953) 2.70 ko No.10 (954) 3.90 ke No.11 (955) ‘ 5.60 ko [No.2 (956) 8.20 ko [ners esm [18.0000 [NP Sensor Resistance 15-100 (25250) _ Gap 08- 12mm | [ ACTUATORS | Timing Control valve (TCV) Resistance | 40.3 - 11.79 (20 0) Fuel Cut Valve (FCV) Resistance 75-979 (23% 10 t) GE Actuator Resistance oss~osia at) ‘| EGR Solenoid Valve 1 Type Duty Control Type EGR Solenoid Valve 2 Type ON/OFF Control! Type