ELEVATOR GUIDE RAILS

Contents
1. Introduction
2. Quality and certificates
3. Guide rails
3.1 Cold drawn guide rails
3.2 Machined guide rails
3.3 High quality machined guide rails
4. Accessories
5. Cabin profiles
Introduction
VOL-Stahl is a subsidiary
of Omutninsk Metallurgical
Plant, the leading producer
of elevator guide rails and
special steel profiles in
Russia and CIS countries
with the overall produc-
tion experience of more
than 230 years.
On the steel mill in Russia we have
our own steelmaking furnaces, rolling
mills, cold drawing benches, planing and
grinding machines. The unique tech-
nological completeness allows us to
control the production processes on all
stages of the value-added chain.
As a producer of special steel profiles
for automotive and machine build-
ing industries Omutninsk Metallurgical
Plant is committed to continuous im-
provement of production technologies
in order to maintain the highest level of
quality of our products.

From our service center in Hoyerswerda and office in Dresden

we are able to promptly react to the customer needs and provide
the full range of pre- and post-sales services to our clients on the
markets of Central and Western Europe.

Omutninsk
Russia
Dresden,
Hoyerswerda
Germany
Quality
Quality obtains tremendous attention on the Omutninsk Metal-
lurgical Plant, the ultimate parent company of VOL-Stahl GmbH.

The continuous control over the technological processes is conducted on all

stages of the production - from steel making to final drawing - and timely adjust-
ments are carried out if needed.
In order to be labeled as finished, elevator guide rails go through several inspec-
tion points, which include stream inspection, sample checks on defectoscopes
and manual control before packaging. Such approach allows completely exclude
products that do not comply with the specified parameters.
All business processes on the enterprise are in line with the international quality
standard ISO 9001:2001 and ISO TS 16949, the standard for automotive produc-
tion and relevant service part organizations.
Guide rails
VOL-Stahl supplies cold drawn, machined and high quality guide
rails. All guide rails can be commissioned to the particular eleva-
tor column and packed to meet the requirements of transporta-
tion safety or installation time optimization.

Cold drawn guide rails

Omutninsk Metallurgical Plant pro-
duced its first cold drawn guide rails
in 1983, after 25 years of production
experience our product line includes
the whole range of sizes.
Deep expertise in the production of spe-
cial steel profiles enable us to employ for
production of guide rails the same tech-
nologies as for products that are delivered
to automotive and machine building indus-
tries.

k k
n

c
h1

h
h1

rs
rs
e

f
g
e

b1
p

b1
b3

b3 m2 k
u2
l3g

l3g

h1
d

R
d
l2g

l2g

b1
d1

Material: E235B
Speed: up to 2m/sec
u1

m1
Length: 5000 +/- 2mm
Technical characteristics of cold-drawn, parallel foot-and-blade flange guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
T45/A 4,25 3,34 1,31 8,08 2,53 1,38 3,84 1,71 0,95
RO 45 M/A 4,25 3,34 1,31 8,08 2,53 1,38 3,84 1,71 0,95
T50/A 4,75 3,73 1,43 11,24 3,15 1,54 5,25 2,1 1,05
RO 50 M/A 4,75 3,73 1,43 11,24 3,15 1,54 5,25 2,1 1,05
RO 50.9/A 7,07 5,55 1,7 17,36 5,26 1,57 7,02 2,81 0,99
T70-1/A 9,51 7,47 2,04 41,3 9,24 2,09 18,65 5,35 1,40
RO 70.9/A 11,25 8,83 2,11 52,81 1,79 2,16 24,62 7,03 1,48
T75-3/A 10,99 8,63 1,86 40,35 9,29 1,92 26,49 7,06 1,55

Dimensions and tolerances of cold-drawn, parallel foot-and-blade flange guide rails

Designation b1 h1 k p rs l2g l3g m1 m2 u1 u2 d b3 n c

T45/A 45 45 5 5 1 65 15 - - - - 9 25 - -
RO 45 M/A 45 45 5 5 1 65 15 2 1,95 2,5 2 9 25 - -
T50/A 50 50 5 5 1 75 25 - - - - 9 30 - -
RO 50 M/A 50 50 5 5 1 75 25 2 1,95 2,5 2 9 30 - -
RO 50.9/A 50 50 9 6,5 1 75 25 3 2,95 3,5 3 9 30 35 7,5
T70-1/A 70 65 9 7 1,5 105 25 3 2,95 3,5 3 13 42 34 6
RO 70.9/A 70 70 9 8,5 1,5 105 25 3 2,95 3,5 3 13 42 35 7,9
T75-3/A 75 62 10 7,5 1,5 105 25 3 2,97 3,5 3 13 42 30 8
Tolerance ±1 ±0,2 ±0,15 ±0,5 - ±0,2 ±0,2 ±0,06 ±0.06 ±0,1 ±0,1 - ±0,2 - -

Technical characteristics of cold-drawn, inclined flange guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
T82/A 10,91 8,564 1,998 49,31 10,27 2,126 30,17 7,358 1,663
T89/A 15,77 12,38 2,032 59,83 14,35 1,948 52,41 11,78 1,823
T90/A 17,25 13,54 2,612 102,00 20,86 2,431 52,48 11,66 1,744
T125/A 22,83 17,9 2,43 151 26,2 2,57 159 25,4 2,64

Dimensions and tolerances of cold-drawn, inclined flange guide rails

Designation b1 h1 k n c f g m1 m2 u1 u2 d d1 b3 l2g l3g rs

T82/A 82 68 9 34 7,5 8,25 6 3,00 2,97 3,50 3,00 13 26 50,8 81 27 3

T89/A 89 62 16 34 10 11,1 7,9 6,40 6,37 7,14 6,35 13 26 57,2 114,3 38,1 3
T90/A 90 75 16 42 10 10 8 6,40 6,37 7,14 6,35 13 26 57,2 114,3 38,1 4
T125/A 125 82 16 42 10 12 9 6,4 6,37 7,14 6,35 17 33 79,4 114,3 38,1 4
Tolerance ±1,5 ±0,1 ±0,1 ±3 - ±0,75 ±0,75 ±0,06 ±0 ±0,10 ±0,10 - - ±0,2 ±0,2 ±0,2 -
Machined guide rails
Machined guide rails for heavy duty
and high speed applications must
meet specific requirements both for
surface and material quality.
The in- house steelmaking, hot rolling, plan-
ing and milling allow VOL-Stahl to guar-
antee chemical composition, mechanical
properties, geometry and surface quality of
the guide rails.

k k
n

c
h1

h
h1

rs
rs
e

f
g
e

b1
p

b1
b3

b3 m2 k
u2
l3g

l3g

h1
d

R
d
l2g

l2g

b1
d1

Material: E275B
Speed: up to 6m/sec
u1

m1
Length: 5000 +/- 2mm
Technical characteristics for machined guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
T89/B 15,77 12,38 2,032 59,83 14,35 1,948 52,41 11,78 1,823
T90/B 17,25 13,54 2,612 102,0 20,86 2,431 52,48 11,66 1,744
T125/B 22,82 17,91 2,430 151,0 26,16 2,572 159,1 25,46 2,641
T127-1/B 22,74 17,85 2,770 187,9 30,65 3,065 149,9 23,61 2,361
T127-2/B 28,72 22,55 2,478 201,7 31,17 2,640 229,9 36,20 2,829
T127-2c14/B 29,53 23,18 2,500 198,8 31,10 2,590 229,6 36,20 2,780

Dimensions and tolerances of machined guide rails

Designation b1 h1 k n c f g rs m1 m2

T89/B 89 62 16 34 10 11,1 7,9 3 6,4 6,37

T90/B 90 75 16 42 10 10 8 4 6,4 6,37
T125/B 125 82 16 42 10 12 8 4 6,4 6,37
T127-1/B 127 89 16 45 10 11 8 4 6,4 6,37
T127-2/B 127 89 16 51 10 15,9 12,7 5 6,4 6,37
T127-2c14/B 127 88,9 15,88 50,8 14 15,9 12,7 5 6,4 6,37
Tolerance ±1,5 ±0,75 +0,1 +3 — ±0,75 ±0,75 — +0,06 -0,06

Designation u1 u2 d d1 b3 l2g l3g l h

T89/B 7,14 6,35 17 26 57,2 114,3 38,1 156 61

T90/B 7,14 6,35 17 26 57,2 114,3 38,1 156 74
T125/B 7,14 6,35 17 33 79,4 114,3 38,1 156 81
T127-1/B 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2/B 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2c14/B 7,14 6,35 17 33 79,4 114,3 38,1 156 88
Tolerance ±0,1 ±0,1 — — ±0,2 ±0,2 ±0,2 +3 +0,1
High quality machined guide rails
Excellent geometry, high smoothness
of the surface, perfect joining - these
are the requirements for high quality
machined guide rails.
Tightened tolerances in conjunction with
outstanding mechanical properties of the
material are the key factors for the safety in
the environment of extraordinary pressures
and speed.

k k
n

c
h1

h
h1

rs
rs
e

f
g
e

b1
p

b1
b3

b3 m2 k
u2
l3g

l3g

h1
d

R
d
l2g

l2g

b1
d1

Material: E275B
Speed: over 6m/sec
u1

m1
Length: 5000 +/- 2mm
Technical characteristics for high quality machined guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
T89/BE 15,77 12,38 2,032 59,83 14,35 1,948 52,41 11,78 1,823
T90/BE 17,25 13,54 2,612 102,0 20,86 2,431 52,48 11,66 1,744
T125/BE 22,82 17,91 2,430 151,0 26,16 2,572 159,1 25,46 2,641
T127-1/BE 22,74 17,85 2,770 187,9 30,65 3,065 149,9 23,61 2,361
T127-2/BE 28,72 22,55 2,478 201,7 31,17 2,640 229,9 36,20 2,829
T127-2c14/BE 29,53 23,18 2,500 198,8 31,10 2,590 229,6 36,20 2,780

Dimensions and tolerances of high quality machined guide rails

Designation b1 h1 k n c f g rs m1 m2

T89/BE 89 62 16 34 10 11,1 7,9 3 6,4 6,37

T90/BE 90 75 16 42 10 10 8 4 6,4 6,37
T125/BE 125 82 16 42 10 12 8 4 6,4 6,37
T127-1/BE 127 89 16 45 10 11 8 4 6,4 6,37
T127-2/BE 127 89 16 51 10 15,9 12,7 5 6,4 6,37
T127-2c14/BE 127 88,9 15,88 50,8 14 15,9 12,7 5 6,4 6,37
Tolerance ±1,5 ±0,75 +0,05 +3 — ±0,75 ±0,75 — +0,03 -0,03

Designation u1 u2 d d1 b3 l2g l3g l h

T89/BE 7,14 6,35 17 26 57,2 114,3 38,1 156 61

T90/BE 7,14 6,35 17 26 57,2 114,3 38,1 156 74
T125/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 81
T127-1/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2c14/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 88
Tolerance ±0,1 ±0,1 — — ±0,2 ±0,2 ±0,2 +3 +0,05
Accessories

Fishplates, bolt sets, T-clips

Upon customers request all guide rails can be supplied with
relevant accessories, such as fishplates, bolt sets and T-clips.

d
b3
b2

L3 L3

L2 L2 V

L1

G F

D
E B C

H
A
S

0
Dimensions of the T-Clips
Desig- Guide rail 0 mm A mm B mm C mm D mm E mm F mm G mm H mm S mm
nation size ±1,3 ±1,3 ±1,5 ±1 ±1 ±0,5 ±1 ±1,3 ±2

T40 50
H1
T45
M10 32 22 15 12 5,5 5 11 23 55
T50 60
T65 75

T70 - T70.9 83
H2 T75 M12 39 26 16 15 7,3 6,5 13 27 88
T82 95

T80 96
T78 94
H3 M14 45 29 16 18,5 9,5 8 13 34
T89 105
T90 106

T114 131
H4 T125 M16 50 34 16 20,5 10,5 8,5 15 40 142
T127-1/2 144
T127-2 c14

H5 T140-1 - T140-2 M18 55 37 18 23 13 11 17 42 162

Dimensions of the fish plates

Guide rail type d b2 b3 I1 I2f I3f v

T45/A 9 50 25 160 65 15 8
T50/A 9 50 30 200 75 25 8
RO50.9/A
RO50 M/A
RO 70.9/A 13 75 43 240 90 30 10
T75-3/A
T70-1/A 13 70 42 250 105 25 10
T75/A
T75/B
T78/B
T82/A 13 80 50,8 216 81 27 10
T89/A 13 90 57,2 305 114,3 38,1 13
T89/B
T90/A
T90/B
T125/B 17 130 79,4 305 114,3 38,1 18
T127-1/B
T127-2/B
T127-2c14/B
Tolerance - ±1,5 ±0,2 ±3/0 ±0,2 ±0,2 ±3/-0
Cabin profiles
As a producer of special steel profiles we deliver
not only guide rails, but also other cold drawn pro-
files that are employed in the production of eleva-
tors and door elements, in particular.
Contacts
VOL-Stahl GmbH
Königsbrückerstr. 31-33 Tel: +49 351 796 633 90
01099 Dresden Fax: +49 351 796 645 93
Deutschland Email: info@vol-stahl.de