OPERATION AND INSTRUCTION MANUAL MODEL DB PUMP STANADYNESECTION GENERAL A. Purpose of the Manual B. Model Numbér System C. General Information 11 CONSTRUCTION AND OPERATION Components and Functions 8 Fact How C. Charging and Discharging ~ Delivery Valve Rotor D. Delivery Valve Function E. Return Oil Circuit F. Charging ond Discharging ‘Channel Type Rotor G. End Plate Operation H. Centrifugal Governor IM REMOVAL FROM ENGINE IV DISASSEMBLY V__ PARTS INSPECTION A. General Inspection B. Detailed Inspection C. Supplementary Inspection VI REASSEMBLY Page on 10 10 2 13 18 18 9 a CONTENTS SECTION VII ACCESSORIES A. Automatic Advance B. Electrical Shut-Off C. Variable Speed Droop Device xt xi xu xiv xv xvi D. Drive Shaft TORQUE CONTROL BENCH TEST PROCEDURE INSTALLATION FUEL PIPING AND FILTRATION HAND PRIMER PUMP GENERAL DATA TORQUE VALUES EXPLODED VIEW SPECIAL TOOLS TROUBLE SHOOTING PogeGENERAL ‘A. PURPOSE OF THE MANUAL This manual is expressly intended to provide sufficient information for qualified technici~ aans experienced in diesel engines and diesel injection equipment to disassemble and assemble the Roosa Master Fuel Injection Pump and to make such adjustments and parts replacements as may be needed. It is rec~ commended that an inexperienced person re= frain from making adjustments and repairs, s such action may result in very extensive damage to the pump and possibly to the engine. No services should be performed on-the pump before making @ careful study of this manual and becoming familiar with the pr and instructions which follow. This manual completely describes the opera~ ting principles of the various mechar the pump itself as well as its accessories Only through a thorough knowledge of these ump itself as well as its accessories can the service man locate and correct possible opera flonal fouls, fi Ss B. MODEL NUMBER SYSTEM Itis necessary to understand the model number system for reference to the proper sections of this manual covering the operation and main tenance of your pump. EXAMPLE MODEL NUMBER - DBGVCC429-4C. DB - "B" execution of "D" pump incorporates .920" diameter istibutor rotor G ~ TYPE OF GOVERNOR G ~ Mechanical or Flyweight \V = METHOD OF MOUNTING. F ~ Flange V = Vertical CC = ROTATION GC ~ Counter-Clockwise 4~ NUMBER OF CYLINDERS (Ist digit in series of 3) 2-2eylinders 6 - 6 cylinders 3-Seylinders 8 - 8 cylinders 4-4 cylinders 29 = PLUNGER DIAMETER (2nd ond Sed digits in series of 3) 25 ~ .250" 33.330" 27 ~ (270" 35 - |350" 29- :290" 37 - '370" 31 - :310" 39 ‘390" 4 SPECIFICATION NUMBER. Be sure to Include this in any reference to the pump. C. ACCESSORY CODE The code pertains to special occessories such ot electrical shut-off, cutomatic advance, variable speed droop adjustment, and/or combina~ tion of these. See the.proper manual section for operation and construc= tion of these eccessories. Also Include this in any reference to the pump»