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Generators AC BrushlessEnglish PDF
Generators AC BrushlessEnglish PDF
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Since its inception, Crompton Greaves has been synonymous with electricity. In 1875, a Crompton 'dynamo'
powered the world's very first electricity-lit house in Colchester, Essex, U.K. CG's India operations were
established in 1937, and since then the company has retained its leadership position in the management and
application of electrical energy.
CG generators meet the vital needs of diverse applications - be it in continuous power supply, parallel operation
in power plants, industrial plants , hospitals and high-rise buildings; mobile applications such as railway vehicles,
cranes, marine or wind power demanding the utmost level of electrical performance.
The Synchronous Generator designs are created using latest technology and optimized using FEM/Flux plotting
techniques to deliver the highest level of performance.
Solution For Your Industry
CG makes generators in both type of construction i.e.- salient pole and cylindrical pole type. In
addition to this 2 pole turbo alternators are also manufactured. All the generators are custom
built type. It finds application in various industries like steel, cement, fertilizer, chemical, sugar,
textile, float glass etc. And also in captive power plants using diesel engines, steam turbines,
gas turbines, hydro turbines etc.
The generators offered are self-excited and self-regulating. Brushless or static type excitation
power is provided by a stationary-field exciter whose rotor is mounted on the generator shaft.
The excitation unit with the automatic voltage regulation system is accommodated either in the
generator itself or in a separate panel.
Hall marks That
Make Us A Brand
Output and Speed
Generator output and speed are matched to the requirements of the
prime movers. The generators are designed for a power factor of 0.8
lagging as standard, which are mechanically adequate for the active
power component of their KVA rating. The operational safety and
strength of the generators is verified at works by a two-minute over
speed test at 1.2 times the rated speed.
Voltage Waveform
An almost sinusoidal voltage waveform is achieved with a special design
of pole profile and suitably designing the stator winding. Adequate short
pitching of the coils are also done to eliminate the dominating
harmonics.
Output Chart
80
70
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60 .....
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30
20
10
2 4 6 8 10 12 14 16 18 20 22 24
Pole
Capability for Unbalanced-Load
Due to the fully connected damper circuit in the pole shoe of the
generator , a continuous unbalanced load current of 8% is
permissible as long as the rated current is not exceeded in any of
the phase windings. Designs for higher continuous unbalanced
load currents are available on request.
Overload Capacity
The generators can be overloaded at 1.5 times the rated current
for 30s as per lEe 60034-1 as standard. Moreover for diesel
engines they can be overloaded at 110% rated output for one
hour within any 12-hour period. Other customized overloads
can be offered on request.
Efficiency
Elevated efficiencies are offered due to the use of low-loss stamping materials, optimum
windage and friction losses and effective cooling circuit. To attain these values, different
computer aided analysis are carried out.
Shaft
Heavy Duty shafts are manufactured from high carbon steel forging and are 100%
ultrasonically tested to detect any Flaws/Defects, thus ensuring long life. Spider shaft
construction with large diameter ensures very low rotor deflection, low vibration and
smooth operation.
Insulation
The stator winding copper strips are covered with mica
tape to form the inter turn insulation. The ground
insulation consists of required number of resin poor mica
tape layers depending upon required insulation level. The
resin poor mica tapes are applied all over the stretched
coil. All insulated coils are inserted in core slots, wedged
& laced. The wound core is put in VPI tank & vacuum is
applied to remove the moisture. Two component VPI
resin is drawn in the VPI tank to submerge the wound
core. Pressure is applied so that resin penetrates deep in
all the coils, slots & voids. The resin is drained & the
wound core is transferred to oven for curing.
Beyond Your
Expectations
1. Custom built generators of optimum design for
various applications.
End Frame
The end frames are of fabricated steel construction. They are
spigoted to the stator frame and secured by accessible short bolts.
Term inals
The terminals box is of ample proportions and permits easy access to the terminals. Cable boxes
are provided to house the main terminals on one side and neutral terminals with provision for
mouting current transformer on the other. The standard main terminals box is air insulated,
designed for simplicity, reliability and ease of connection. Alternatively phase insulated or phase
segregated main terminal box can be provided.
Rotor
The rotor shaft is made from a steel forging. In case of salient pole construction, the hub may be
forged integral with shaft or made of a separate forging (or fabrication) in which case it may be
keyed and shrunk on to the shaft. As an alternative the hub is frequently built up from a stack of
flame cut steel plates. Bolted on poles or dovetailed poles are employed. In case of cylindrical rotor
constructions, the rotor core consists of sheet steel stampings, hydraulically pressed, keyed and
shrunk on the shaft.
Bearings
For smaller generators antifriction bearings are used. Sleeve bearings are used as standard for larger
generators. These are conventional circular profile white metal lined, hydrodynamic cylindrical
bearings designed to be used with light grade turbine oil. The steel bearing bushes are split on the
horizontal center line for ease of insertion and removal. The two halves are bolted and dowelled
together. In case of higher thrust values thrust pad bearing is offered.
Brushless Exciter
The brush less excitation system
comprises a rotating armature three
phase ac generator, with six-element
diode bridge mounted on the main
generator shaft usually outboard of the
non-drive end bearing. The diodes are
mounted on aluminum heat sinks and
each is fused to protect the exciter
armature in the event of the failure of a
diode due to a short circuit. Non linear
resistance (surge suppressor) are
connected across the rotor field
winding to provide a path for negative
Cooling
current which can be induced in the field
under certain fault conditions to protect For bigger frames, radial type fans are fitted to the rotor and
the rotating diodes and field winding. are designed to direct a stream of cooling air both over the
rotor coils and the stator over hangs. The air from the rotor
passes outwards through radial ducts in the stator core into
the space at the back of the core and is then exhausted
through outlets in the stator frame.
Earthing
The stator frame is provided with two earthing terminals.
Anti-Condensation Heaters
These are mounted in the stator frame on the underside of end windings to protect the windings while the
generator is not in operation to act against condensation.
For monitoring the temperature of bearings, Pt 100 type RTD or dial type thermometers are provided.
Pick Your Need
• Base Load
• Diesel Engine
• Steam Turbine
• Gas Turbine
• Hydro Turbine
• MG Set
Stator design is based on a horizontally split two-piece frame, which supports the stator core by means of a
bar-cage system. This facilitates stator maintenance operations. The stator core is formed of magnetic
sheet segments made of high quality silicon steel coated on both sides with class F insulating varnish.
The rotor is supported by two sleeve pocket bearings with white metal bushes, designed to accept a
maximum axial displacement of 30mm.
Generator Type
Range : upt070 MVA
Rated Voltage
The rated voltage is 11.5 kV for 50 Hz and 13.8
kV for 60 Hz generators. Different voltage
requirements can also be met.
Insulation System
Stator and rotor windings are insulated with
class F insulation systems.
Phase Sequence
The phase sequence is UVW in one specific direction of rotation.
Protection
Closed-ventilation generators have IP54 protection. Open-circuit
generators have the same degree of protection with the
exception of the ventilation openings which must be connected
to the air ducts according to specific layout.
Rated Output
The rated output range referred to a primary coolant temperature of 40°C at 50 Hz is
20 to 32 MVA for the GTG 70 series and from 40 to 60 MVA for the GTG 81 series/and
from 70 up to 110 MVA for GTG 92 series.
Temperature Rises
Class B temperature rises are considered at rated conditions according to standard
customer specifications. Generators can also be operated at class F temperature
rises.
The standard power factor is 0.8 lagging. Generators with other power factor can
also be supplied.
Diesel Engine
1973 Andros Power 4 2.4 6.3 12
1973 Syros-Chios Power 4 75 10.5 14
1974 MAV, Hungary 8 2.85 0.7 4
1977 MAV, Hungary 1 2.85 0.7 4
1978 Vizmuvek, Hungary 1 2.43 0.4 6
1980 Samas, Greece 3 6.125 6.3 12
1981 Greece 9.13 6.3 12
1981 PPC Athen, Greece 9.13 6.3 12
1981 MAV, Hungary 2.85 0.7 4
1982 Greece 9.13 6.3 12
1982 PPC, Greece 6 9.13 6.3 12
1984 PPC Athen, Greece 4 6.125 0.5 12
1984 PPC Athen, Greece 1 9.13 0.5 12
1986 Parks, Hungary 2 5 6.3 4
1987 Parks, Hungary 7 5 6.3 4
1992 Girne, Cyprus 5 6.3 4
1992 Parks, Hungary 5 6.3 4
We Are World Wide
CG India
Diesel Engine
Year Client, Plant QIy MVA Voltage (KV) Pole
Hydro Turbine
1988 PSEB, Rohti & Thuhi, Punjab 4 0.5 0.415 8
1992 Govt. of Manipur, Khuga 3 0.625 0.415 8
1995 Surya Canal Drop, Maharashtra 1 1 0.415 8
1995 Govt. of Arunachal Pradesh, Sirnyuk 3 1.25 3.3 6
1995 Govt. of Arunachal Pradesh, Domkhoreng 2 1.25 3.3 8
1997 TECIL, Ullunkul 2 3.89 6.6 8
1998 Govt. Of Mizoram, TElREI 3 1.25 3.3 8
1998 Govt. of Arunachal Pradesh, Sirnyuk 1 1.25 3.3 6
2000 UP Jalvidyut Nigam, Soneprayag 2 0.313 0.415 8
2000 AP Power Projects, Midpennar Dam 2 1.25 11 8
2000 Atria Power Ltd., Sivasamudram 2 3.667 11 6
2000 Indushree Power Ltd., Raskat 1 1 0.415 6
2000 NCL Energy Ltd., Hyderabad 3 3.125 6.6 8
2001 NATL Power Ltd., Hyderabad 3 1.688 6.6 8
2001 RSI Power Ltd., Bangalore 3 1.176 3.3 8
2001 KBL Nugu - I, Mysore 2 0.938 3.3 8
2001 KBL Nugu - II, Mysore 2 0.938 3.3 10
2001 KBL Badrinath, UP 2 0.695 0.415 6
2002 VATECH, Hanumanganga 2 1.765 3.3 4
2002 VATECH, Sitagala 2 0.5 0.415 10
2002 ALSTOM, Bhoruka Power 2 2.059 3.3 8
MG Set
1990 CGL EHV IT Division, Nashik 0.42 0.7 8
1995 CGL , Transformer Division, Mandideep 7.5 11 10
1995 CGL , Transformer Division, Mandideep 3 11 16
1997 EMCO Transformers Ltd., Thane 7.5 11 10
1997 EMCO Transformers Ltd., Thane 2 11 16
1997 CGL. Motors Division, Mandideep 2.35 3.6 6
1997 CGL, Large Machines Division , Mumbai 7.5 3.3 8
2002 Siemens India Ltd., Kalwa 2 0.69 4
Steam Turbine
1995 Krishna SSK, Karad, Maharashtra 1 0.415 4
1996 Sri Malaprabha Co.Sugar Factory, Hubli 1 0.415 4
2000 Guljag Industries Ltd., Jodhpur 1.8 0.415 4
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