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Critical Wear Areas & Vacuum Test Locations: Lower Valve Body - Bottom Side - U250E Shown Here
Critical Wear Areas & Vacuum Test Locations: Lower Valve Body - Bottom Side - U250E Shown Here
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
B2 (Low/Reverse) Apply
Control Plunger
• Delayed Reverse
• B2 Brake clutches burned
• No engine braking in manual low
• Erratic shift timing
Replace with Sonnax Part No.
27741-06K
B1 (2nd) Apply
Control Plunger
• 2-3 or 4-3 Bind-up
• B1 brake clutches burned
• Harsh 1 through 4 maneuver shifts
• Erratic shift timing
Replace with Sonnax Part No.
27741-04K
NOTE: Seal port on opposite side when testing.
Boost Valve
• Soft shifts
• Low line rise in Drive
• High line pressure in Reverse
Replace with Sonnax Part No.
27741-01K
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
B1 (2nd) Apply
Control Plunger
• 2-3 or 4-3 Bind-up
• B1 brake clutches burned
• Harsh 1 through 4 maneuver shifts
• Erratic shift timing
Replace with Sonnax Part No.
27741-04K
NOTE: Seal this port and test on opposite side.
30
15
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
B3 Orifice
Control Valve
• Shift concerns B1 (2nd)
• UD/B3 Brake clutches burned
Control Valve
Replace with Sonnax Part No.
• B1 Brake clutches burned
27741-16K
• Slipping/Flares in 2nd,
Requires F-15741-TL18 & VB-FIX
4th & 5th
NOTE: Stroke valve to ensure it’s not stuck.
Accumulator Secondary
Pressure
Control Valve
Regulator Valve
• Shift concerns
• Burnt clutches & brakes • TCC apply & release
concerns
• TCC codes • Lube failures
C0 (Direct) • Burnt converter
Control Valve Replace with Sonnax Part No.
• C0 Clutch burned
57917E-16K
• Slipping/Flares in 3rd, Requires F-57917E-TL16 & VB-FIX
4th & 5th
C1 (Forward)
C0 (Direct) Control Valve
Accumulator Piston • C1 Clutch burned
• Delayed engagement • Delayed engagement
• Flare shifts • Forward slip • Slipping/Flares in 1st,
• Burnt clutches 2nd & 3rd
NOTE: Seal these ports and test on
Replace with Sonnax Part No.
opposite side.
57917E-19K
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
NOTE: Place
clay here to
isolate circuit.
OE Exploded View
Upper & Lower Valve Body • U250E Shown Here
213
212
214