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Renold Ajax Universal Joint 2011 PDF
Renold Ajax Universal Joint 2011 PDF
Long Life
Minimal Lubrication
Required
Virtually Backlash-
Free
Quick Delivery
Superior Technology
www.renold.com
Table of Contents Page
Introduction .............................................................................................................2
Advantages and Features;
Typical Applications...............................................................................................3
Construction and Speed Limits ........................................................................... 4-5
Selection Procedure ............................................................................................ 6-7
Engineering Data ............................................................................................... 8-17
Flange Adaptors .............................................................................................. 18-19
Design Variations and Custom Applications ................................................... 20-21
Kinematics and Motion Characteristics .......................................................... 22-23
Bore Tolerances and Weights .......................................................................... 24-25
Application Data for Selection and Design...................................................... 26-27
2 2
Metals Industry
(Steel, Aluminum, Copper and Brass)
3 3
1000 Series
Yoke assembly parts furnished by
domestic manufacturers.
Sizes RA1310-RA1550: Needle bearing
design. Bearing caps are retained by
snap rings.
Sizes RA1610-RA1880: Needle bearing
design. Bearing caps are retained
by bolts.
Sizes RA1990: Uses two rows of roller
bearings. Bearing caps are retained by
snap rings. Lube fitting in center of cross.
2000 Series
Sizes RA058-RA100: Needle bearing
design. Lube fitting in center of cross.
Sizes RA120-RA225: Uses two rows
of roller bearings. Bearing caps are
retained by snap rings. Lube fitting in RA250 - RA435
center of cross.
Sizes RA250-RA435: Uses two rows of
roller bearings Bearing caps are retained
by snap rings. Lube fittings in center
bearing cap is optional.
Sizes RA440-RA920: Uses three or
more rows of roller bearings. Includes
replaceable inner races in the bearing
assemblies. Bearing caps are retained by
large snap rings. Lube fittings are in each
bearing cap.
RA440 - RA920
U3440 - U3920
4 4
A
on the operating speed and angle of deviation
A
ß and upon the moment of inertia of the center
shaft section [ RPM x A ].
To ensure smooth running of the universal joint, the
mass acceleration torque must not be allowed to
exceed the limits shown in Table 1.
III. Balancing
All standard universal joints under 300 RPM
are supplied unbalanced. Between 300-850
RPM they are balanced if required. Consult
De factory for further information. Over 850 RPM
all universal joints are normally supplied The speed limits on this page are only a guide. The actual
balanced. Please consult the factory for limits are determined by the characteristics of the system in
special balancing requirements. which the universal joint is installed.
CAT14
5 5
[ ]
Tl
Ta
10
3
4. Speed limits (see Tables 1 and 2)
a. due to mass acceleration as a
Peak torque (Tp) is the maximum function of misalignment
allowable torque based on the yield Where:
4. b. critical speed of center shaft
strength capacity of the joint. Lh = B-10 Life in Hours
The torque ratings are based on material A = Operating Angle in Degrees Telescopic splines are available on ST
strength. When approaching these N = Speed (RPM) and FT designs. The splined axial travel
limits the capacity of the desired flange TL = Life Torque sections are required to accommodate
connection should be verified. When Ta = Application Torque movement of the driven end such as
the selection torque (Ts) approaches a roll position change or axle jounce.
III. Duty Cycle: In applications where the
the endurance torque (Te) or when the SF and FF shaft are properly selected
torque, speed and operating angle
maximum torque approaches the peak for applications where the roll end has
vary predictably during a typical load
torque capacity (Tp) of the universal joint, relatively small movements of the driven
cycle or operational sequence, a
integral face pads are recommended. side along with a clearance or slip fit roll
duty cycle can be determined. First
The number of pads and bolts are end connection. The amount of required
the load cycle must be analyzed
customized on a per application basis. axial movement can be calculated by
and divided into groups of fixed
Hirth radial teeth are also available on a multiplying the centerline to centerline of
combinations of torque, speed
per application basis. the universal joint yokes by 1 minus the
and operating angle. These groups
cosine of the operating angle for each
represent percentages of the total
position.
operating time of the load cycle. Life
expectancy can then be calculated Nitrided or coated splines are available
using Miner’s Theory, which takes on request.
into account the cumulative effect Longer or shorter travel is available.
resulting from operating at varying Consult Renold.
conditions.
The total life expectancy can be
calculated using the following equation:
Total Life 1
Expectancy = N N N N
—1 + —2 + —3 + . . . + —m
L1 L2 L3 Lm
6 6
7 7
L
K
80°
S
øD β
øA øB 100°
øC
L
K L
K S
øC øD øA
β øB β
øA øB
øC
E E
F F
Type SF – Fixed Length Shaft Type SC – Short Coupled Shaft
Sizes RA1310 - RA1550 Sizes RA1310 - RA1550
Longer/shorter length compensation available upon request. Popular flange yoke configurations shown, special designs available upon request.
8 8
K
L E
K 45° 22.5°
22.5°
S
øB β øA
øA 45°
øB
øD
øH DBC
E øC DBC øH
F Type ST – Telescopic Length Shaft F
Sizes RA1610 - RA1880 Size RA1910 Sizes RA1610 - RA1710 Size RA1810
L
L 62°
K
K 80°
S
øD 19°
19°
øB
øB β
øA øA
øC 62°
80°
E øC E
F F
øH DBC DBC
øH
Type SF – Fixed Length Shaft Type SC – Short Coupled Shaft Size RA1880 Size RA1910
Sizes RA1610 - RA1880 Sizes RA1610 - RA1880
Longer/shorter length compensation available upon request. Popular flange yoke configurations shown, special designs available upon request.
9 9
K
S
øC
øB øD β
øA
øC
øB øD β
øA
øC
øB β
øA
90° 60°
øH øH
øH DBC DBC
DBC
4 Bolt 6 Bolt 8 Bolt
Flange Design Flange Design Flange Design
10 10
Longer/shorter length compensation available upon request. Popular flange yoke configurations shown, special designs available upon request.
11 11
L
K
S
øC
øB øD β
øA
øC
øB β
øD
øA
L
K
S
øC
øB β
øA
36° 45°
øH DBC
øH DBC
12 12
Longer/shorter length compensation available upon request. Popular flange yoke configurations shown, special designs available upon request.
13 13
L
K
S
X
øA
β
øB
øD
Y
øC Type ST – Telescopic Shaft
E Sizes RA250 - RA435
F
L
K
X
øA
β
øB
øD
Y
øC Type SF – Fixed Length Shaft
E Sizes RA250 - RA435
F
22.5° 18°
DBC
DBC DBC DBC
øH øH øH
øH
8 Bolt Flange Design 8 Bolt Flange Design 10 Bolt Flange Design 10 Bolt Flange Design
with Face Key with Face Key
14 14
Longer/shorter length compensation available upon request. Popular flange yoke configurations shown, special designs available upon request.
15 15
L
K S
ØA X
ØB
DBC
ØD
Y
45°
25.7°
E ØC
F Type
TYPEFT – Telescopic
FT- TELESCOPIC SHAFT Shaft
Sizes
SIZES RA440 - RA920
U3440 - U3920
ØH ØH
L
8 - HOLE 14 - HOLE
K
ØA X
ØB
DBC ØD
Y
E ØC
F Type FF – Fixed Length Shaft
TYPE FF- FIXED LENGTH SHAFT
Sizes RA440
SIZES U3440 - RA920
- U3920
CAT26
22.5°
ØH
Face
16FACE Key
KEY
- HOLE Integral Face Pad Hirth Radial Tooth Connection
Flange Yoke
16 - HOLE
16 Hole
The torque ratings are based on material strength. When approaching these limits the capacity of the desired flange connection
should be verified. When the selection torque (Ts) approaches the endurance torque (Te) or when the maximum torque
CAT10
approaches the peak torque capacity (Tp) of the universal joint, integral face pads or Hirth radial tooth connections CA
are recommended.
The number of pads and bolts are customized on a per application basis.
Te = normal fully reversing torque rating
Tow = normal pulsating one way torque rating
Tl = B-10 bearing life rating (based on 5000 hours B-10 bearing life at 3° misalignment and 100 RPM)
Tp = peak torque or maximum allowable torque
16 16
17 17
T
E1 T
T E1
C E1
BOLT REMOVAL
E1 E1 C
C
CLEARANCE
BOLT REMOVAL
CLEARANCE
A D2
A D2 A
D1 B d2 B
d1 B TO SUIT
D1 B d2 B
d1
Design 11
DESIGN Design 22
DESIGN
DESIGN 2 DESIGN 3
DESIGN 1
2000 SERIES CAT19
Sizes RA1610 - RA1880 3000 SERIES
T
E1 E1
C
BOLT REMOVAL
CLEARANCE
A D2
D1 B d2 B
d1
DESIGN 1 DESIGN 2
Size RA1310
2000 SERIES
RA1350/RA1410 RA1480/RA1550 RA1610 RA1710 RA1810
CAT19
RA1880/RA1910
inch mm inch mm inch mm inch mm inch mm inch mm inch mm
A 3.88 98.6 4.63 117.6 5.88 149.4 6.88 174.8 8 203.2 8 203.2 9.63 244.6
B 2.38 60.5 2.75 69.9 3.75 95.3 6.62 168.1 7.75 196.9 7.75 196.9 7 177.8
E 0.08 2.0 0.08 2.0 0.08 2.0 0.04 1.0 0.04 1.0 0.04 1.4 0.11 2.8
F 0.38 9.7 0.50 12.7 0.38 9.7 0.38 9.7 0.38 9.7 0.50 12.7 0.38 9.7
L1 2 50.8 2 50.8 2.50 63.5 3.50 88.9 4 101.6 4 101.6 4.50 114.3
D1 2.44 62.0 2.88 73.2 3.75 95.3 5.25 133.4 6.38 162.1 6.38 162.1 6.88 174.8
d1 1.69 42.9 1.88 47.8 2.44 62.0 3.12 88.9 4 101.6 4 101.6 4.50 114.3
L2 2.50 63.5 3 76.2 3 88.9 5 127.0 6 152.4 6 152.4 6 152.4
d2 2.38 60.5 2.75 69.9 3.75 95.3 4.75 120.7 5.50 139.7 5.50 139.7 6.50 165.1
18 18
T
T E1
E1 E1 C
C
BOLT REMOVAL
CLEARANCE
A D2 A
B TO SUIT
D1 B d2 B
d1
Design 1
DESIGN DESIGN22
Design DESIGN 3 3
Design
SF SLF
3000 SERIES
Size RA58 RA58/RA65 RA65/RA75 RA75/RA90 RA90/RA100
inch mm inch mm inch mm inch mm inch mm
A T
2.28 58.0 2.56 65.0 2.95 75.0 3.54 90.0 3.94 100.0
B 1.18 E1
30.0 1.38 35.0 1.65 E1
42.0 1.85 47.0 2.24 84.0
C
E 0.054 1.4 0.062 1.6 0.074 1.9 0.094 2.4 0.094 2.4
BOLT REMOVAL
F CLEARANCE — — — — — — 0.25 6.4 0.25 6.4
L1 — — — — — — 2 50.8 2 50.8
D1 — — A — D2 — — — 2.12 53.8 2.31 58.7
d1 — — — — — — 1.25 31.8 1.62 41.1
L2 D1 2 50.8
B 2 50.8 d2 2.25 B 57.2 2.50 63.5 3 76.2
d2
d1
1.18 30.0 1.38 35.1 1.65 41.9 1.85 47.0 2.24 56.9
19 19
B
Roll Removal Support Mechanism
A
B
Hydraulic Removal Adaptor
A
E A C
B
B
CAT25
Specialty Shafts
Tosionally Dampened Driveshafts
Renold offers torsionally dampened
driveshafts designed to reduce the
torsional stress between the drive
source and the driven unit. Through use of
a torsionally dampened driveshaft resonant
frequencies are reduced to below the
operating speed, and torque spikes caused
by resonance can be brought to within
permissible levels. Two designs are
available, engine flywheel mounted and
integral to the drive shaft. Individual design
is based on the application requirements.
Typical applications include dynamometers,
boat drives, construction machines et al.
20 20
Shear Spacer Assembly Shear Pin Assembly Roll End Support Mechanism
ROLL END SUPPORT MECHANISM
CAT25
CAT24
CAT24
21 21
2
180°.
The minimum angular velocity will be
CAT18
Drive Shaft
1
ω2min = cosß ω1
1
Lead and lag angles (ω) of the driven
shaft can be determined by the following
Angular Rotation Position
The average angular displacement 1
= 0°, 180° Driven Shaft 2
equations
and velocity is uniform. That is, if the
driving yoke rotates one revolution, the
driven yoke also rotates one revolution.
The maximum angular velocity will be
ω1
CAT17
ϕ = tan-1 ( tanα2-tanα1
1 + tanα1 x tanα2 )
However, during this one revolution, ω2 max =
the incremental angular displacement
and instantaneous angular velocity
cosß
α2 = tan-1 ( 1
cosß
x tanα1 )
and acceleration are not transmitted
uniformly through the joint. The angular
displacement of the driven yoke during
one revolution lags and leads the driving
yoke twice.
With a constant angular velocity (ω1),
5
of the driving yoke, the driven yoke 30 deg
has a maximum difference of output 4
angular velocity (ϕ), with respect to
the driving yoke when the driving yoke 3
lies in the plane of the joint angle and 20 deg
2
also when the driving yoke is normal or
Lag/Lead Angle
22 22
U = ( ω2max-ω2min
ω1 ) = tanß x sinß
2. The bearing bores of the inboard yokes of the center section lie in the
same plane.
W Bend
W Bend
ZZ Bend
Bend
23 23
24 24
25 25
Rolling Mill
Mill Application
ApplicationData Datafor forSelection
Selection
Contact Name: __________________________________________
Name and andDesign
Design
No. of Units: ________________________________________________
Interference Fit (Inches)
Type
Customer:
Customer: of Mill: _____________________________________________
Inquiry
InquiryNo.:No.: Nominal Bore Size Phone: _____________________________________________________
Shaft Bore Interference
tolerances for interference fits are Over Thru Tolerance Tolerance Range
Company
Contact
No.
Contact ofName:
Name:Stands: No.
No.ofofUnits:
___________________________________________
Units: Fax: ________________________________________________________
shown in table (right).
0.0000 / 1.5000 +0000 / –.0005 –.0005 / –.0010 –.0000 / –.0010
•Type
Type of
of Mill:
Bore Mill: tolerances conform Phone:
Phone: to AGMA
Phone Fax
Date: ______________________________ 1.5000 / 3.0000
No. of Pages___________ –.0010 / –.0020 –.0000 / –.0020
No. 9002-A86 standards. 3.0000
(including cover sheet)/ 4.0000 –.0015 / –.0030 –.0005 / –.0030
No. ofof Stands:
Stands: Fax:
Fax:
4.0000 / 5.0000 –.0020 / –.0035 –.0010 / –.0035
Date No.
Interference
Date:
Date: No.ofofFits
Pages
Pages Fill in the boxes on the diagrams below for the following information.
(including cover sheet) 5.0000 / 7.0000 –.0025 / –.0040 –.0015 / –.0040
Unless
1. Motorspecified, Horsepower
(including bores will be
cover sheet) 6. Pinion Centers 11. Maximum Work Roll Centers -
7.0000 / 8.0000 –.0030 / –.0050 –.0020 / –.0050
2. Motor RPM
furnished
Inquiry with
Number (Min.
anFill and
interference
in the Max.) on
boxes fit. the diagrams below 7. Shaft for Separation
the following information. Operating
3. Required Service Fill inFactorthe boxes on the diagrams8.below 8.0000Minimum / 9.0000
for theWork following
Roll information.
Diameter 12. Maximum Operating–.0025
–.0035 / –.0055 / –.0055
Angle (Full Load)
When
1. Motor shaft
Horsepower sizes only
6. Pinion Centersare stated on 9.0000
11. Maximum Work Roll Centers-Operating / 10.0000 –.0040 / –.0060 –.0030 / –.0060
4. Motor
1. Motor Horsepower Overload Rating
6. Pinion Centers 11. Maximum Work Roll 9.Centers-Operating
Maximum Work Roll Diameter 13. Maximum Roll Change Angle
order
Mill
2. Motor RPM and (Min.they
Type and Max.) consist of fractional 12.12.Maximum
7. Shaft Separation Operating
10.0000 Angle (Full Load)
/ 11.0000 –.0045 / –.0065 –.0035 / –.0065
5. Reducer
3.2. Required
Motor RPM Service Ratio
(Min.Factor
and Max.) 7. Shaft Separation
8. Minimum Work Roll Diameter Maximum
13. Maximum 10.RollMinimum
Operating Angle
Change (NoWork
(Full Load)
Angle Load) Roll Centers - (No Load)
or
3. decimal
Required Service dimensions
Factor 8. Minimum without
Work Roll Diameter 13. 11.0000
Maximum Roll /
Change
Operating 12.0000
Angle (No Load) +.0000 / –.0010 14. Bore Requirements –.0040 / –.0070
–.0050 / –.0070
4. Motor Overload Rating 9. Maximum Work Roll Diameter 14. Bore Requirements
5.4. Reducer
Motor Overload
tolerance, Ratio the Rating 10.bore9. Maximum
Minimum willWorkbe Worksized
Roll Diameter
for
Roll-Centers-Operating 14. Bore12.0000
Requirements / 13.0000 –.0055 / –.0075 –.0045 / –.0075
5.Number
Reducer Ratio orof
Comments 10. Stands
special
Minimum features
Work (e.g. page 20-21) or special conditions such as: Ambient temperature, atmospheric, diameter
Roll-Centers-Operating
an interference
Comments or special features fit(e.g.
inpage
accordance with such as: Ambient
20-21) or special conditions 13.0000 / 14.0000
temperature, atmospheric, –.0060 / –.0080 –.0050 / –.0080
limitation,
Comments
diameter limitation, roll
or specialrollIf change
features
change (e.g.
method, method,
page 20-21)
bore wear bore
or special wear
conditions
problems, vertical problems,
orsuch as: Ambient
reversing vertical
temperature,
application, work or or reversing application, work roll
rollatmospheric, or back up roll driven, torque
table
diameter
(right). exact shaft size and 14.0000 / 15.0000 –.0065 / –.0085 –.0055 / –.0085
up rolllimitation,
amplification rollfactor,
change method,
shaft boresupport,
wear support,
problems,etc.:
vertical ________________________________________________________________________________
etc.: or reversing application, work roll or
Number
back
tolerance
back up roll driven, of
driven, torque
dotorque Required
amplification
notamplification
agree with
factor, shaft
Assemblies
tables,
factor, shaft support, etc.: 15.0000 / 16.0000 –.0065 / –.0090 –.0055 / –.0090
____________________________________________________________________________________________________________________
the smallest shaft dimension will be 16.0000 / 17.0000 –.0070 / –.0095 –.0060 / –.0095
____________________________________________________________________________________________________________________
considered
Please provide “basic”the andfollowing
the standard information 17.0000in the boxes provided:
/ 18.0000 –.0075 / –.0100 –.0065 / –.0100
negative bore tolerance will be 18.0000 / 19.0000 –.0080 / –.0105 –.0070 / –.0105
applied. SHAFT SEPARATION
19.0000 / 20.0000 SHAFT SEPARATION –.0085 / –.0110
MIN. ROLL –.0075 / –.0110
20.0000 / 22.0000 –.0100 / MIN. ROLL
DIAMETER
–.0130 –.0080 / –.0130
Example: Interference REQUIRED SERVICEFit FACTOR MIN. AND MAX. IF AXIAL MAX. DIAMETER
ROLL
REQUIRED SERVICE FACTOR 22.0000 / 24.0000 +.0000
MIN.
TRAVEL AND
IS /
MAX. –.0020
IF
REQUIRED AXIAL –.0110 / –.0140
MAX. ROLL
DIAMETER
–.0090 / –.0140
Shaft Size – 2.000 (Basic Size) 24.0000 / 26.0000 TRAVEL IS REQUIRED –.0120 / –.0150DIAMETER –.0100 / –.0150
HP
HP 1.999 (With Tolerance)
RPM
BoreMIN.
Size – 1.999
RPM SHAFT CENTERS Standard Recommended Keyways (Inches)
MAX.
MIN. 1.998 SHAFT CENTERS
Nominal Bore Range MIN.
Keyway MAX.
MAX.
OVERLOAD MIN. MAX.
Over Thru Width Depth Sq. Key Depth Red. Key
RATING
OVERLOAD RATIO
RATING .312 / .438 .094 .047 –
RATIO
.438 / .562 MAX. ANGLE - OPERATING (FULL LOAD) .063
.125 WORK ROLL .047
MAX.MAX.
ANGLE - ROLL CHNAGE (NO LOAD) CENTERS
MOTOR REDUCER .562 PINION
/ STAND
.875 .188ANGLE - OPERATING (FULL LOAD).094 WORK ROLL .062
REDUCER MAX. ANGLE - ROLL CHNAGE (NO LOAD) CENTERS
MOTOR .875 PINION STAND
/ 1.250 .250 .125 .094
1.250 / 1.375 .312 .156 .125
A BORE REQUIREMENTS
1.375 / 1.750 .375 .188 .125
A
1.750 BORE REQUIREMENTS ROLL Bore Requirements
/ PINION
2.250 .500 .250 .188
STYLE I B C SHAFT NECK
D 2.250Style PINION
/ 2.750 ROLL Shaft
Pinion .625 .313
Roll Neck .219
STYLE I B C STYLE SHAFT NECK
D 2.750 / 3.250 .750 .375 .250
Roll Neck STYLE Engagement Engagement
A
3.250 /A 3.750 Length .875 Length .438 .313
E RADIUS C 3.750
B A / 4.500 1.000 .500 .375
E RADIUS
E RADIUS B C 4.500 /B 5.500Key Width 1.250 Flat Length .625 .438
E RADIUS B C B / 6.500
5.500 1.500 .750 .500
STYLE II A C Key Depth Across Flats
D 6.500
D C / 7.500 1.750 .875 .750
STYLE II A 7.500 /D 9.000 Shaft Dia. 2.000 Neck Dia. 1.000 .750
Pinion D ED
Shaft 9.000 / 11.000 2.500 1.250 .875
11.000E /E13.000 Radius 3.000 Radius 1.500 1.000
13.000 / 15.000 3.500 1.750 1.250
Please note any other mill characteristics 15.000 such as:
/ 18.000 4.000 – 1.500
• Method of Roll Change 18.000 / 22.000 5.000 – 1.750
• Operating Environment 22.000 / 26.000 6.000 – 2.000
• Restrictions on Diameter
WE8491 APT MetalMillBroch.indd 26 4/2/09 9:17 AM
• Drive Orientation (Vertical or Horizontal, etc.)
• Unidirectional or Reversing Drive
• Any Other Pertinent Information
26
26
Name
Company
Phone Fax
Date
Inquiry Number
Mill Type
Number of Stands
Number of Required Assemblies
4. Reduction Ratio
17 AM
27
31
17 AM
Renold TT
100 Bourne Street
Westfield, NY 14787-9706
USA
Tel: (716) 326-3121
Fax: (716) 326-8229
e-mail: ainfo@renold.com
Printed in USA
An ISO 9001
Certified Company
Superior Technology
www.renold.com