MAN Repair Manual For Industrial Diesel Engine D 2530 ME / MTE D 2540 MTE / MLE D 2840 ME / LE D 2542 ME / MTE / MLE D 2842 ME / LE‘These instructions are intended to facilitate repair of the engines listed herein, This manual has been prepared for personnel ex- perienced in the repair and maintenance of Diesel engines. Any repair of such components as injection pump, alternator etc. should be left to our or the manu- facturer’s service department. MASCHINENFABRIK AUGSBURG-NURNBERG Aktiengeselischaft Niirnberg Works D 225103 50.99493.8140TABLE OF CONTENTS Item ALPHABETICAL INDEX ENGINE VIEWS LONGITUDINAL SECTION CROSS SECTION SCHEMATIC DIAGRAM OF LUBRICATION SYSTEI SCHEMATIC DIAGRAM OF LUBRICATION SYSTE SCHEMATIC DIAGRAM OF FUEL SYSTEM SCHEMATIC DIAGRAM OF FLAME STARTING DEVICE SCHEMATIC DIAGRAM OF TIMING GEARS. E-ENGINES |: MTE/MLE ENGINES Checking, controlling, adjusting Checking compression Checking drive belt tension Adjusting valve clearance Checking/adjusting start of delivery Fuel system Removing and installing fuel injection pump Removing and installing fuel injection lines Removing, repairing and installing fuel injectors Removing, installing and repairing flame starting device Removing and installing shut-down devices Removing and installing speed governor Removing and installing speed adjuster Cooling System Removing, repairing and installing water pump D 2530 ME/MTE, D 2540 MTE/MLE, D 2542 ME, D 2840 ME, D 2842 ME Removing, repairing and installing water pump D 2542 MTE/MLE Removing, repairing and installing water pump for intercooler Removing and installing surge tank and plenum tank Removing and installing heat exchanger and thermostats Removing and installing raw water pump PTO for raw water pump Removing and installing intercooler ‘System Replacing oil filter element Removing and installing oi! cooler Removing and installing oil pan and oil drain Removing and installing oil separating valve Removing and installing oil spray jets Removing and installing oi! pump, relief valve Disassembling and assembling oil pump Lubri Flywheel, Crankshaft Seals Removing, installing and repairing flywheel Replacing starter gear ring Replacing rear crankshaft seal (flywheel end) Replacing front crankshaft seal and pilot bearing race Chapter / Page Sto 6 Tto 14 15 16 WW 2n 3/1 an 5/1 6/1 7 Bt on 10/1 nM 12/1 12/4 12/7 13/1 13/1 14/1 14/1 15/1 16/1 1 18/1 19/1 20/1 201 22/1 23/1 2a 25/1 26/1