35-1 SERVICE BRAKES CONTENTS SPECIFICATIONS General Specifications Service Specifications Lubricants Sealants a RRONN SPECIAL TOOLS ABS TROUBLESHOOTING . ABS TROUBLESHOOTING . - 36-1 SERVICE ADJUSTMENT PROCEDURES ...... 37 Brake Pedal Inspection and Adjustment ...... 37 Brake Booster Operating Test 37 Check Valve Operation Check 38 Brake Fluid Level Sensor Check 38 Brake Booster Vacuum Switch Check <25000D, 2800D> 39 Load Sensing Spring Length Check and Adjustment ...... oneness 39 Load Sensing Proportioning Valve Funotion Test 39 Bleeding 4 Disc Brake Pad Check wns ve 42 Front Disc Broke Pad Replacement and Brake Drag Check 42 Front Dise Brake Rotor Inspection 4 Front Brake Disc Run-out Check 44 Front Brake Disc Run-out Correction 4a Front Brake Disc Thickness Check Aat Rear Disc Brake Pad Check and Replacement 44-2 Rear Brake Disc Thickness Check Rear Brake Disc Run-out Check Rear Brake Disc Run-out Correction Brake Lining Thickness Check Brake Drum Inside Diameter Check ..... Brake Lining and Brake Drum Conneetion Check Wheel Speed Sensor Output Voltage Measurement .. . Hydraulic Unit Check G-sensor Output Voltage Check ABS Power Relay Check Valve Relay and Motor Relay Check ABS Relay Box Check .. Solenoid Valve Check Motor Operation Check ABS Idle-up Solenoid Valve Check BRAKE PEDAL .. MASTER CYLINDER AND BRAKE BOOSTER BRAKE LINE .. FRONT DISC BRAKE REAR DISC BRAKE HYDRAULIC UNIT G-SENSOR ... WHEEL SPEED SENSOR .. ELECTRONIC CONTROL UNIT 5A 45 45 47 47 47 48 50 82 52 53 53-1 53-1 53-2 53-2 (© mitaublahi Motors Corporation Jun 194 Pwes086-F35-2 SPECIFICATIONS GENERAL SPECIFICATIONS SERVICE BRAKES — Specifications E2sca- tems 2400, 3000, 3500 | 25000, 28000 Mester cylinder Type Brake booster 1D. mm (in) ‘Tandem Type (with level sensor) 23.8 (15/16) ‘Tandem type (with level sensor) 23.8 (15/16) Speed sensor type Magnet coil type Type Vacuum Type, tandem Vacuum Type, tandem Effective dia. of power eylinder ‘mm (in) | 205 + 230 (8 + 8) 180 + 205 (7 + 8) Boosting ratio 60 60 Proportioning valve type Load sensing proportioning type _| Load sensing proporting type Front brakes ] Type Floating caliper, double pistons, _| Floating caliper, double pistons, ventilated disc (M-RB7W) ventilated disc (M-R57W) Disc effective dia. x thickness 228 x 24 (8.98 x 0.94) <2400, 3000> | 228 x 24 (8.98 x 0.94) mm (in) | 228 x 27 (8.98 x 1.06) <9500> Wheel cylinder 1.0 mm (in) | 42.8 (1 14/16) x2 42.8 (11416) x2 Lining thickness mm (in) | 10 (0.39) 10 (0.29) Clearance adjustment Automat Automatic Rear brakes Type Floating caliper, single piston, Floating caliper, single piston, solid dise (M-RS8S) ‘lid disc (M-R59S) Dise effective dia. x thickness mm in) | 272 x 18 (10.71 x0.71) 272x 18 (00.71 x0.71) Wheel cylinder 1 mm fin) | 42.8 (111/16) 42.8 (1 11/6) Lining thickness mm fin) | 9 (0.354) 9 (0.354) Clearance adjustment Automatic | Automatic ABS | Rotor teeth front 110 10 rear 110 10 front 47 \47 reer 47 47 Magnet coil type (© Miwubiahi Motors Corporation Jun. 1884 Pasesoser ReviseDSERVICE BRAKES — Specifications 35-3 SERVICE SPECIFICATIONS asco items ‘Specifications Standard value Brake pedal height mm (in) | 186-191 (73-75) Brake pedal to toeboard clearance mm (in) | 100 (8.94) or more Brake pedal free play mm tin.) | 3-8 (0.12-0.32) Load sensing spring length mm fin.) | 224-228 (8.8-9.0) Load sensing proportioning valve output pressure MPa (kg/cm, psi) 2-door models ‘When load sensing spring length is 227.5 mm (9.0 in.) Input pressure MPa (kg/ern?, psi) at 10 (100, 1422) | 6.37-6.27 (53.7-62.7, 763.8-891.8) at 18 (180, 2560) | 7.17-8.47 (71.7-84.7, 1019.8-1204.7) When load sensing spring length is 286.6 mm (10.1 in.) Input pressure MPa (ka/om, psi) at 18 (180, 2560) | 10.4-12.4 (104-124, 1479.2-1763.7) 4-door models When load sensing spring length is 226.7 mm (8.9 in.) Input pressure MPa {kg/cm’, psi at 10 (100, 1422) | 6.14-7.04 (61.4~-70.4, 873.3-1001.3) at 18 (180, 2560) | 7.94-9.24 (79.4~-92.4, 1129.3-1314.2) When load sensing spring length is 257.7 mm (10.1 in) Input pressure MPa (kg/cm, psi) at 18 (180, 2560) | 13.1-18.1 (131-151, 1863.3-2147.7) Booster push rod to master cylinder piston clearance mm (in) 7 + 8 inch tandem brake booster 0.85-1.10 (0.033-0.043) 8 +9 inch tandem brake booster 0.65-0.90 (0.026-0.035) Brake dragging force N tka, Ibs.) | 57 (6.7, 13) o less [Brake dragging torquel Nm kgm, ftibs.) | 14 (0.4, 311 or less Pad thickness mm (in) Front 10.0 (0.39) Rear | 9.0 0.35) Disc thickness men fin) Front 24 (0.94) 27 (1.06) <3500> Rear 180.71) Lining thickness mm (in.) | 6.5 (0.256) Brake drum inside diameter mm (in) | 197 (7.76) {© mitsubishi Motors Corporation Jun 1896 Pwvseooee-F revise