Pressure Vessel Design Calculations

DOCUMENT
AKTEK DESIGN DEPARTMENT CODE/NO
EC
Offenders are liable to the payment of damages. All rights are reserved in the
Copying of this document, and giving it to others and the use or communica-
tion of the contents thereof, are forbidden without express authority by LNG.
AKTEK F0406GD-TEK113R0-035-F1/IA
event of the grant of a patent or the registration of a utility model or design.
13-P113/2
AKTEK TECHNOLOGY ENGINEERING CO.LTD

PRESSURE VESSELS DIVISION.
www.aktektechnology.com
PRESSURE VESSEL DESIGN CALCULATIONS

Item: 40"-48" 600# PIG TRAP
Vessel No: TR100
TURKISH PIPELINE NATURAL GAS
Customer: PETROLEUM TRANSPORTATION
GOVERMENT COMPANY
Contract: C-45490-R56
Designer: MECH.ENG.IHSAN AKGUN
Date: Çarşamba , Eylül 20, 2006
Vessel Name: 4048_600# PIG TRAP
NQA – 1,2006
Edition #1, Revision 0
Dated 20-10-2006
CONTROLLED # UNCONTROLLED#
HC 10.2006 IA IA 10.2006 PM
Name Date Name Name Date Status

Prepared, revised Checked Approved Remark, kind of revision
Q.L. DL-No. DCC Doc.
BAYINDIR – MESCİOĞLU Class
NAZİLLİ İZMİR DOĞALGAZ İLETİM HATTI – FAZ 4
Project Name Project No. Document No. Sheet / of Revision

AKTEK 40”-48” 600# PIG L/R TRAP
13-P113 5465656577 1-286 0
Version:00 created 03/98 File:00135r02.xls Dervied of Datasheet FA0210
AKTEK TECHNOLOGY ENGINEERING CO.LTD.
TURKEY
www.aktektechnology.com
PRESSURE VESSEL DESIGN CALCULATIONS

Item: 40"-48" 600# PIG L/R TRAP
Vessel No: TR100
Customer: BAYINDIR-MESCIOGLU
Contract: C-45490-R56
Designer: MECH.ENG.IHSAN AKGUN
Date: Çarşamba , Eylül 20, 2006
Vessel Name: 4048_600# PIG TRAP
JOINT VENTURE
Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

HC Job or Project No Job 1 doc
Checked Document No Spec.No Sheet Rev. Date

IA AKTEK_ENG_13_P113_EC EC-100 2-286 0 02.11.2010
FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

INDEX
1- BASIC COVER PAGE

2- DESIGN COVER PAGE
3- INDEX
4- VIEW SOLID
5- VIEW SOLID
6- VIEW SOLID
7- VIEW SOLID
8- VIEW SOLID
9- VIEW SOLID
10- VIEW SOLID
11- VIEW SOLID
12- VIEW SOLID
13- VIEW SOLID
14- VIEW SOLID
15- REVISION HISTORY
16- Design Basic Settings Summary
17- Deficiensies Summary
18- Nozzle Schedule
19- Nozzle Summary
20- Pressure Summary
22- Thickness Summary
23- Weight Summary
24- Hydrostatic Test Summary
26 Vacuum Summary
27 MAJOR BARREL
30 TRANSITION
40 MINOR BARREL
43 ASME B16.5/16.47 Blind on Flange #35
44 Straight Flange on Ellipsoidal Head #1
47 Ellipsoidal Head #1
50 DREYN NOZZLE - Nozzle #7 (N7)
62 Flange #35
63 KICKER NOZZLE - Nozzle #1 (N1)
75 KICKER NOZZLE - Nozzle #2 (N2)
87 PIG SIGNALLER - Nozzle #8 (N8)
100 PRESSURE INDICATOR - Nozzle #4 (N4)
112 SAFETY VALVE NOZZLE - Nozzle #5 (N5)
124 VENT NOZZLE - Nozzle #2 (N2)
136 SADDLE #1
150 Seismic Code
151 Wind Code
152 Lifting Lug #1
159 Lifting Lug #2
166 NOZZLE FINITE ELEMENT ANALYSIS
167 KICKER NOZZLE-1 FINITE ELEMENT ANALYSIS
184 SAFETY VALVE NOZZLE FINITE ELEMENT ANALYSIS
201 PRESSURE INDICATOR NOZZLE FINITE ELEMENT ANALYSIS
218 VENT NOZZLE FINITE ELEMENT ELEMENT ANALYSIS
235 DREYN NOZZLE FINITE ELEMENT ANALYSIS
252 KICKER NOZZLE-2 FINITE ELEMENT ANALYSIS
268 PIG SIGNAL FINITE ELEMENT ANALYSIS

























1.1.1.1 Revision History
No. Date Operator Notes
0 9/20/2006 IHSAN AKGUN FOR APPROVED



1.1.1.2 Design Basic Settings Summary
1.1.1.3 Units: English

1.1.1.4 Datum Line Location: 0,00" from right seam
1.1.1.5 Design
ASME Section VIII Division 1, 2004 Edition
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1/16" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required):
No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1,20
Skirt/legs stress increase: 1,0
Minimum nozzle projection: 6,0000"
Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick: No
Pipe under-tolerance is not applied to cylindrical shell thicknesses.

Pipe under-tolerance is not applied to nozzle wall thicknesses.
Butt welds are tapered per Figure UCS-66.3(a).
1.1.1.6 Hydro/Pneumatic Test

Shop Hydrotest Pressure: 1,3 times vessel MAWP
Test liquid specific gravity: 1,00
Field Hydrotest Pressure: 1,3 times design P
Wind load present @ field: 33% of design
Maximum stress during test: 90% of yield
1.1.1.7 Code Interpretations
Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
1.1.1.8 UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: Yes
UG-22 (f) Seismic reactions: Yes
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.



1.1.1.9 Deficiencies Summary
No deficiencies found.



1.1.1.10 Nozzle Schedule
Materials
Nozzle
Service Size
mark
Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
KICKER 14" SA-106 API 5L WN

N1 NOZZLE - Sch B Smls No No No X65 (user No No No A105
Nozzle #1 160 pipe defined) 600#
VENT SA-106 API 5L WN

2" XX
N2 NOZZLE - B Smls No No No X65 (user No No No A105
Heavy
Nozzle #2 pipe defined) 600#
KICKER 14" SA-106 API 5L WN

N2 NOZZLE - Sch B Smls No No No X65 (user No No No A105
Nozzle #2 160 pipe defined) 600#
PRESSURE SA-106 API 5L WN

2" XX
N4 INDICATOR - B Smls No No No X65 (user No No No A105
Heavy
SAFETY
SA-106 API 5L WN
VALVE 1" XX
N5 B Smls No No No X65 (user No No No A105
NOZZLE - Heavy
pipe defined) 600#
Nozzle #5
DREYN SA-106 API 5L WN

4" XX
N7 NOZZLE - B Smls No No No X65 (user No No No A105
Heavy
PIG SA-106 API 5L WN

2" XX
N8 SIGNALLER - B Smls No No No X65 (user No No No A105
Heavy



1.1.1.11 Nozzle Summary
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width tpad

(in) (in) (in) (in) (in)
N1 14,00 1,4060 0,5107 Yes Yes 0,6880 0,6880 6,0000 1,0000 0,0000 103,4
N2 2,38 0,4360 0,1347 No No 0,6880 0,6880 4,0000 1,1000 0,0000 102,5
N2 14,00 1,4060 0,5107 Yes Yes 0,6880 0,6880 6,0000 1,0000 0,0000 103,4
N4 2,38 0,4360 0,1347 No No 0,6880 0,6880 4,0000 1,1000 0,0000 102,5
N5 1,32 0,3580 0,2344 No No 0,6880 0,6880 4,0000 0,6880 0,1180 115,8
N7 4,50 0,6740 0,2074 Yes Yes 0,6880 0,6880 4,0000 1,2000 0,0000 100,0
N8 2,38 0,4360 0,1347 Yes Yes 0,6880 0,6880 4,0000 1,0000 0,0000 130,4
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall



1.1.1.12 Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47 Blind on Flange
#35
MDMT Rating Total

P T Te
MAWP MAP MAEP Corrosion Impact
Identifier Design Design external
( psi) ( psi) ( psi) MDMT Allowance Test
( psi) (°F) (°F) Exemption
(°F) (in)
ASME
B16.5/16.47
1088,0 150,0 1412,86 1480,00 N/A 150,0 -40,0 Note 1, 2 0,000 No
Blind on
Flange #35
MAJOR
1088,0 150,0 1882,81 1884,95 125,30 150,0 N/A N/A 0,000 Yes
BARREL
Transition #1 1088,0 150,0 1088,00 1748,68 15,00 150,0 N/A N/A 0,000 Yes
MINOR
1088,0 150,0 2265,20 2267,20 267,63 150,0 N/A N/A 0,000 Yes
BARREL
Straight
Flange on
1088,0 150,0 1122,77 1124,74 549,16 150,0 -20,0 Note 4 0,000 No
Ellipsoidal
Head #1
Ellipsoidal
1088,0 150,0 1155,31 1157,29 541,99 150,0 -20,0 Note 3 0,000 No
Head #1
Flange #35 1088,0 150,0 1412,86 1480,00 N/A 150,0 -40,0 Note 1, 2 0,000 No
Saddle #1 1088,0 150,0 1088,00 N/A N/A N/A N/A N/A N/A N/A
KICKER
NOZZLE - Nozzle
1088,0 150,0 1413,85 1480,00 125,30 150,0 -20,0 0,000 No
Nozzle #1 Note 5
(N1)
VENT
NOZZLE - Nozzle
1088,0 150,0 1415,00 1480,00 125,30 150,0 -55,0 0,000 No
Nozzle #2 Note 6
(N2)
KICKER
NOZZLE - Nozzle
1088,0 150,0 1413,85 1480,00 125,30 150,0 -20,0 0,000 No
Nozzle #2 Note 5
(N2)
PRESSURE
INDICATOR Nozzle
1088,0 150,0 1415,00 1480,00 125,30 150,0 -55,0 0,000 No
- Nozzle #4 Note 6
(N4)
SAFETY
VALVE
Nozzle
NOZZLE - 1088,0 150,0 1415,00 1480,00 125,30 150,0 -55,0 0,118 No
Note 6
Nozzle #5
(N5)



DREYN
NOZZLE - Nozzle
1088,0 150,0 1398,46 1400,50 125,30 150,0 -55,0 0,000 No
Nozzle #7 Note 6
(N7)
PIG
SIGNALLER Nozzle
1088,0 150,0 1414,69 1480,00 267,63 150,0 -46,5 0,000 No
- Nozzle #8 Note 7
(N8)
Chamber design MDMT is -20,00°F

Chamber rated MDMT is -20,00°F @ 1088,00 psi
Chamber MAWP hot & corroded is 1088,00 psi @ 150,0°F

This is governed by a juncture of the transition Transition #1.
Chamber MAP cold & new is 1124,74 psi @ 70,0°F
Chamber MAEP is 15,00 psi @ 150,0°F

Vacuum rings did not govern the external pressure rating.
1.1.1.13 Notes for MDMT Rating:
Note # Exemption Details

1. UCS-66(b)(1)(b)
2. Bolts rated MDMT per Fig UCS-66 note (e) = -40 °F
3. Straight Flange governs MDMT
4. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0,688 in
5. Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 1 in.
Flange rating governs: UCS-68(c) applies.
6. UCS-66(b)(1)(b)
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
7. Flange rating governs: UCS-66(b)(1)(b)
Design notes are available on the Settings Summary page.



1.1.1.14 Thickness Summary
Nominal Design
Component Diameter Length Joint
Material t t Load
Identifier (in) (in) E
(in) (in)
API 5L X65 (user

MAJOR BARREL 48,00 OD 177,00 0,6880 0,3999 1,0000 Internal
defined)
API 5L X65 (user 40,00/48,00

Transition #1 20,00 0,6880 0,4306 1,0000 Internal
defined) OD
API 5L X65 (user

MINOR BARREL 40,00 OD 110,00 0,6880 0,3332 1,0000 Internal
defined)
Straight Flange on
SA-516 70 40,00 OD 3,00 1,1000 1,0668 1,0000 Internal
Ellipsoidal Head #1
Ellipsoidal Head #1 SA-516 70 40,00 OD 10,55 1,1000* 1,0357 1,0000 Internal
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs



1.1.1.15 Weight Summary
Weight ( lb) Contributed by Vessel Elements

Component Insulation Piping
Metal Metal Operating Test
& Lining +
New* Corroded* Liquid Liquid
Supports Liquid
ASME B16.5/16.47 Blind on Flange
7.329,00 7.329,00 0,00 0,00 0,00 0,00 0,00
#35
MAJOR BARREL 5.057,32 5.057,32 0,00 0,00 0,00 10.994,71 10.994,66
Transition #1 569,98 569,98 0,00 0,00 0,00 1.028,06 1.028,06
MINOR BARREL 2.644,24 2.644,24 0,00 0,00 0,00 4.652,58 4.652,58
Ellipsoidal Head #1 664,64 664,64 0,00 0,00 0,00 376,73 376,73
Saddle #1 2.118,00 2.118,00 0,00 0,00 0,00 0,00 0,00
TOTAL: 18.383,18 18.383,18 0,00 0,00 0,00 17.052,08 17.052,03
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Nozzles & Rings
Component Body Flanges Packed Trays & Vertical
Flanges &
Beds Supports Loads
New Corroded New Corroded Clips
ASME B16.5/16.47 Blind on
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
Flange #35
MAJOR BARREL 2.855,00 2.855,00 1.393,15 1.392,70 0,00 0,00 47,92 0,00
Transition #1 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
MINOR BARREL 0,00 0,00 38,26 38,26 0,00 0,00 0,00 0,00
Ellipsoidal Head #1 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
TOTAL: 2.855,00 2.855,00 1.431,41 1.430,97 0,00 0,00 47,92 0,00
Vessel operating weight, Corroded: 39.769 lb
Vessel operating weight, New: 39.770 lb
Vessel empty weight, Corroded: 22.717 lb
Vessel empty weight, New: 22.718 lb
Vessel test weight, New: 39.770 lb
1.1.1.16 Vessel center of gravity location (from datum)
Vessel Lift Weight, New: 22.718 lb
Center of Gravity: 229,87"
1.1.1.17 Vessel Capacity
Vessel Capacity** (New): 2.035 US gal
Vessel Capacity** (Corroded): 2.035 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.



1.1.1.18 Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47
Blind on Flange #35 based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 1.414,400 psi at 70,00 °F (the chamber MAWP = 1.088,000 psi)
The shop test is performed with the vessel in the horizontal position.
Test
Local Stress Allowable
liquid UG-99 UG-99
test during test Stress
Identifier static stress pressure
pressure test stress excessive?
head ratio factor
psi psi psi
psi
MAJOR BARREL (1) 1.416,392 1,992 1,0000 1,30 48.697 58.500 No
Flange #35 1.416,392 1,992 N/A 1,30 NI NI NI
Transition #1 1.416,390 1,990 1,0000 1,30 51.572 58.500 No
MINOR BARREL 1.416,392 1,992 1,0000 1,30 40.462 58.500 No
Straight Flange on Ellipsoidal
1.416,377 1,977 1,0000 1,30 25.037 34.200 No
Head #1
Ellipsoidal Head #1 1.416,377 1,977 1,0000 1,30 21.902 34.200 No
DREYN NOZZLE - Nozzle #7
1.416,702 2,302 1,0000 1,30 17.493 45.933 No
(N7)
KICKER NOZZLE - Nozzle #1
1.415,753 1,353 1,0000 1,30 19.552 41.381 No
(N1)
1.415,753 1,353 1,0000 1,30 19.552 41.381 No
(N2)
PIG SIGNALLER - Nozzle #8
1.414,973 0,573 1,0000 1,30 16.188 47.250 No
(N8)
PRESSURE INDICATOR -
1.414,684 0,284 1,0000 1,30 18.445 46.724 No
Nozzle #4 (N4)
SAFETY VALVE NOZZLE -
1.414,684 0,284 1,0000 1,30 23.967 37.124 No
Nozzle #5 (N5)
VENT NOZZLE - Nozzle #2 (N2) 1.414,684 0,284 1,0000 1,30 18.445 46.724 No
Notes:
(1) MAJOR BARREL limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-
82.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 70,00 °F is warmer than the minimum recommended temperature of 10,00 °F so the
brittle fracture provision of UG-99(h) has been met.



Field test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47
Blind on Flange #35 based on design P per UG-99(b)
Field hydrostatic test gauge pressure is 1.414,400 psi at 70,00 °F (the chamber design P = 1.088,000 psi)
Test
Local Stress Allowable
liquid UG-99 UG-99
test during test Stress
Identifier static stress pressure
pressure test stress excessive?
head ratio factor
psi psi psi
psi
MAJOR BARREL (1) 1.416,392 1,992 1,0000 1,30 48.697 58.500 No
Flange #35 1.416,392 1,992 N/A 1,30 NI NI NI
Transition #1 1.416,390 1,990 1,0000 1,30 51.572 58.500 No
MINOR BARREL 1.416,392 1,992 1,0000 1,30 40.462 58.500 No
Straight Flange on Ellipsoidal
1.416,377 1,977 1,0000 1,30 25.037 34.200 No
Head #1
Ellipsoidal Head #1 1.416,377 1,977 1,0000 1,30 21.902 34.200 No
DREYN NOZZLE - Nozzle #7
1.416,702 2,302 1,0000 1,30 17.493 45.933 No
(N7)
1.415,753 1,353 1,0000 1,30 19.552 41.381 No
(N1)
1.415,753 1,353 1,0000 1,30 19.552 41.381 No
(N2)
PIG SIGNALLER - Nozzle #8
1.414,973 0,573 1,0000 1,30 16.188 47.250 No
(N8)
PRESSURE INDICATOR -
1.414,684 0,284 1,0000 1,30 18.445 46.724 No
Nozzle #4 (N4)
SAFETY VALVE NOZZLE -
1.414,684 0,284 1,0000 1,30 23.967 37.124 No
Nozzle #5 (N5)
VENT NOZZLE - Nozzle #2 (N2) 1.414,684 0,284 1,0000 1,30 18.445 46.724 No
Notes:
(1) MAJOR BARREL limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-
82.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 70,00 °F is warmer than the minimum recommended temperature of 10,00 °F so the
brittle fracture provision of UG-99(h) has been met.



1.1.1.19 Vacuum Summary
Elevation
Length
above
Component Line of Support Le
Datum
(in)
(in)
ASME B16.5/16.47 Blind on Flange #35 - 327,13 N/A
1/3 depth of ASME B16.5/16.47 Blind on
- 319,69 N/A
Flange #35
MAJOR BARREL Top - 307,00 189,69
MAJOR BARREL Bottom - 130,00 189,69
Transition #1 Top - 130,00 18,33
- Transition #1 Top 130,00 18,33
- Transition #1 Bottom 110,00 18,33
Transition #1 Bottom - 110,00 18,33
MINOR BARREL Top - 110,00 116,15
MINOR BARREL Bottom - 0,00 116,15
Straight Flange on Ellipsoidal Head #1
- 0,00 116,15
Top
Straight Flange on Ellipsoidal Head #1
- -3,00 116,15
Bottom
- 1/3 depth of Ellipsoidal Head #1 -6,15 N/A
Ellipsoidal Head #1 - -13,55 N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.



1.1.1.20 MAJOR BARREL
1.1.1.21 ASME Section VIII Division 1, 2004 Edition

Component: Cylinder
Material specification: API 5L X65 (user defined)
Pipe NPS and Schedule: 48" Sch 0,688
Not a UCS-66 material.
Internal design pressure: P = 1088 psi @ 150°F

External design pressure: Pe = 15 psi @ 150°F
1.1.1.22 Static liquid head:

Ps =2,1367 psi(SG=1,0000, Hs=59,1920" Operating head)
Pth=1,9923 psi(SG=1,0000, Hs=55,1920", Horizontal test head)
Corrosion allowance: Inner C = 0,0000" Outer C = 0,0000"
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 5122,3491 lb corr = 5122,3491 lb
Capacity: New = 1308,1883 gal corr = 1308,1883 gal
OD = 48,0000"
Length Lc = 177,0000"
t = 0,6880"
1.1.1.23 Design thickness, (at 150,00°F) Appendix 1-1

t = P*Ro/(S*E + 0,40*P) + Corrosion
= 1090,1367*24,0000/(65000,0000*1,00 + 0,40*1090,1367) + 0,0000
= 0,3999"
1.1.1.24 Maximum allowable working pressure, (at 150,00°F) Appendix 1-1
P = S*E*t/(Ro - 0,40*t) - Ps
= 65000,0000*1,00*0,6880 / (24,0000 - 0,40*0,6880) - 2,1367
= 1882,8108 psi
1.1.1.25 Maximum allowable pressure, (at 70,00°F) Appendix 1-1
P = S*E*t/(Ro - 0,40*t)
= 65000,0000*1,00*0,6880 / (24,0000 - 0,40*0,6880)
= 1884,9475 psi
1.1.1.26 External Pressure, (Corroded & at 150,00°F) UG-28(c)
L/Do = 189,6900/48,0000 = 3,9519
Do/t = 48,0000/0,291693 = 164,5565
From table G: A = 0,000153
From table CD-1: B = 1851,2589
Pa = 4*B/(3*(Do/t))
= 4*1851,2589/(3*(48,0000/0,291693))
15,0000 psi



1.1.1.27 Design thickness for external pressure Pa = 15,0000 psi
= t + Corrosion = 0,291693 + 0,0000 = 0,2917"

1.1.1.28 Maximum Allowable External Pressure, (Corroded & at 150,00°F) UG-28(c)
L/Do = 189,6900/48,0000 = 3,9519
Do/t = 48,0000/0,6880 = 69,7674
Pa = 4*B/(3*(Do/t))
= 4*6556,4819/(3*(48,0000/0,6880))
= 125,3017 psi
1.1.1.29 Allowable Compressive Stress, Hot and Corroded- ScHC, (table CD-1)
A = 0,125 / (Ro / t)
= 0,125 / (24,0000 / 0,6880)
= 0,003583
B = 16895,1758 psi
S = 65000,0000 / 1,0000
= 65000,0000 psi
ScHC = 16895,1758 psi
1.1.1.30 Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 16895,1758 psi
1.1.1.31 Allowable Compressive Stress, Cold and New- ScCN, (table CD-1)
A = 0,125 / (Ro / t)
= 0,125 / (24,0000 / 0,6880)
= 0,003583
B = 17052,7793 psi
S = 65000,0000 / 1,0000
= 65000,0000 psi
ScCN = 17052,7793 psi
1.1.1.32 Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 17052,7793 psi



1.1.1.33 Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CD-1)
A = 0,125 / (Ro / t)
= 0,125 / (24,0000 / 0,6880)
= 0,003583
B = 16895,1758 psi
S = 65000,0000 / 1,0000
= 65000,0000 psi
ScVC = 16895,1758 psi



1.1.1.34 Transition #1
Component: Transition
Internal design pressure: P = 1088,0000 psi @ 150,00°F

External design pressure: Pe = 15,0000 psi @ 150,00°F
Ps =1,9904 psi(SG=1,0000, Hs=55,1390" Operating head at small end)

Ps =1,9904 psi(SG=1,0000, Hs=55,1390" Operating head at large end)
Pth=1,9904 psi(SG=1,0000, Hs=55,1390", Horizontal test head at small end)
Pth=1,9904 psi(SG=1,0000, Hs=55,1390", Horizontal test head at large end)
PWHT is not performed
Radiography: Category A joints - Full UW-11(a) Type 1
Circ. joint top/left - Full UW-11(a) Type 1
Circ. joint right/bottom - Full UW-11(a) Type 1
Capacity: New = 123,3 US gal corr = 123,3 US gal
Axial length = 20,0000"

Large End OD = 48,0000"
Small End OD = 40,0000"
Cone tc = 0,6880"
1.1.1.37 Design thickness, (at 150,00°F) App 1-4(e) (Large End)
t = P*Do
= 1089,9904*48,0000 / (2*Cos(21,801411)*(65000,0000*1,00 + 0.4*1089,9904)) + 0,0000
= 0,4306"
Small End design thickness (t = 0,3588") does not govern.
1.1.1.38 MAWP, (Corroded at 150,00°F) App 1-4(e) (Large End)
P = o - - Ps
= 2*65000,0000*1,00*0,6880*Cos(21,801411) / (48,0000 - 0,80*0,6880*Cos(21,801411)) - 1,9904
= 1746,6886 psi
Small End MAWP (2100,9504 psi) does not govern.



1.1.1.39 MAP, (New at 70,00°F) App 1-4(e) (Large End)
P = -o - Ps
= 2*65000,0000*1,00*0,6880*Cos(21,801411) / (48,0000 - 0,80*0,6880*Cos(21,801411)) - 0,0000
= 1748,6790 psi
Small End MAP (2102,9407 psi) does not govern.
1.1.1.40 External Pressure, (Corroded & at 150,00°F) UG-33(f)
DL = 48,0000"
Le = (L/2)*(1+Ds/DL)
= (20,0000/2)*(1+40,0000/48,0000)
= 18,3333"
te = t * Cos(
= 0,110385
Le/DL = 18,3333/48,0000 = 0,3819

DL/te = 48,0000/0,110385 = 434,8400

Pa = 4*B/(3*(DL/te))
= 4*4891,9722/(3*(48,0000/0,110385))
= 15,0001 psi
= te
1.1.1.42 Maximum Allowable External Pressure, (Corroded & at 150,00°F) UG-33(f)
te
Le/DL = 18,3333/48,0000 = 0,3819
DL/te = 48,0000/0,6388 = 75,1418
From table CD-1: B = 17974,9922
Pa = 4*B/(3*(DL/te))
= 4*17974,9922/(3*(48,0000/0,6388))
= 318,9522 psi



1.1.1.43 % Extreme fiber elongation - User defined non-carbon steel material
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0,7410 / 19,6295) * (1 - 19
= 1,8875 %
Cone juncture large end calculations, P =1.089,990 psi (MAWP = 1.088,000 psi)
Appendix 1-5(d)
Area check U-2(g)
f1 QL ArL AeL Ring
Loading required analysis Status
(lbf /in) (lbf /in) (in2) (in2) area (in2)
required
Pressure No No 0,00 12.704,93 0,00 2,27 none OK
Cone large end calculations per Appendix 1-5(d), pressure, corroded

2
f1 = -Wl m) + 12*Ml m )
2
=- )
= 0 lb/in
P*RL/2 = 12.704,93 lb/in
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.089,99/(65.000,00*1) = 0,016769
From table 1-



Cone juncture small end calculations P = 1.090,135 psi (MAWP = 1.088,000 psi)
Appendix 1-5(e)
Area check U-2(g)
f2 Qs Ars Aes Ring
required
Pressure Yes No 0,00 10.526,34 0,60 2,05 none OK
Cone small end calculations per Appendix 1-5(e), pressure, corroded

2
f2 = -Ws m) + 12*Ms m )
2
=- )
= 0 lb/in
P*Rs/2 = 10.526,34 lb/in
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.090,135/(65.000,00*1) = 0,016771
From table 1-
Qs = P*Rs/2 + f2
= 10.526,34 + 0
= 10.526,34 lb/in
Ars = (k*Qs*Rs/(Ss*E1))*(1 -
= (1*10.526,34*19,312/(65.000,00*1))*(1 - 11,37/21,8014)*tan(21,8014)
= 0,5985627 in2
Aes = 0,78*(Rs*ts)0,5*[(ts - t) + (tc - tr

= 0,78*(19,312*0,688)0,5*[(0,688 - 0,3271798) + (0,688 - 0,3523834)/cos(21,8014)]
= 2,053593 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.



Cone large end calculations for external pressure of 15,000 psi
Appendix 1-8(b)
Area
U-2(g)
check f1 QL ArL AeL Ring Area I's I' I
Loading analysis
req'd (lbf /in) (lbf /in) (in2) (in2) area (in2) status (in4) (in4) status
req'd
Vacuum Yes No 0,00 180,00 0,03 4,52 none OK 0,9041 0,9279 OK
Cone large end calculations per Appendix 1-8(b), wind + external pressure
2
f1 = Wl m) + 12*Ml m )
2
)
= 0 lb/in
P*RL/2 = 180 lb/in
f1 + P*RL/2 is in compression so a U-2(g) analysis is not required.
P/(Ss*E1) = 15/(65.000,00*1) = 0,000231
From table 1-
QL = P*RL/2 + f1
= 180 + 0
= 180 lb/in
ArL = (k*QL*RL s*E1))*[1 - 0,25*((P*RL-QL)/QL

= (1*180*24*tan(21,8014)/(65.000,00*1))*[1 - 0,25*((15*24-180)/180)*(0,58/21,8014)]
= 0,0264 in2
AeL = 0,55*(DL*ts)0,5*(ts + tc
= 0,55*(48*0,688)0,5*(0,688 + 0,688/cos(21,8014))
= 4,5166 in2
AeL >= ArL therefore the large end juncture is adequately reinforced.
2 2
M = -RL L/2 + (RL - Rs )/(3*RL
= -24*tan(21,8014)/2 + 189,69/2 + (242 - 202)/(3*24*tan(21,8014))
= 96,15611
Lc = (L2 + (RL - Rs)2)0,5

= (202 + (24 - 20)2)0,5
= 20,39608
ATL = LL*ts/2 + Lc * tc/2 + As

= 189,69*0,688/2 + 20,39608 * 0,688/2 + 0
= 72,26962
FL = P*M + f1
= 15*96,15611 + 0*tan(21,8014)
= 1.442,342



B = 0,75*FL*DL/ATL
= 0,75*1.442,342*48/72,26962
= 718,4803
From Table CD-1: A = 0,000059 (shell, 150,00°F)
I's = A*DL2*ATL/10,9
= 5,918276E-05*482*72,26962/10,9
= 0,90408 in4
The calculated I' for the combined shell-cone cross section is 0,9279 in4
As I' >= I's the large end is adequately stiffened per Appendix 1-8(b).



Cone small end calculations for external pressure of 15,000 psi
Appendix 1-8(c)
U-2(g)
f2 Qs Ars Aes Ring Area I's I' I
Loading analysis
(lbf /in) (lbf /in) (in2) (in2) area (in2) status (in4) (in4) status
req'd
Vacuum No 0,00 150,00 0,02 3,37 none OK 0,3576 0,7311 OK
Cone small end calculations per Appendix 1-8(c), wind + external pressure
2
f2 = Ws m) + 12*Ms m )
2
)
= 0 lb/in
P*Rs/2 = 150 lb/in
f2 + P*Rs/2 is in compression so a U-2(g) analysis is not required.
Qs = P*Rs/2 + f2
= 150 + 0
= 150 lb/in
Ars = (k*Qs*Rs s*E1))

= (1*150*20*tan(21,8014)/(65.000,00*1))
= 1,846154E-02 in2
Aes = 0,55*(Ds*ts)0,5*((ts - t) + (tc - tr

= 0,55*(40*0,688)0,5*((0,688 - 0,2133743) + (0,688 - 4,308531E-02)/cos(21,8014))
= 3,373519 in2
2 2
N = Rs s/2 + (RL - Rs )/(6*Rs*tan(
= 20*tan(21,8014)/2 + 116,15/2 + (242 - 202)/(6*20*tan(21,8014))
= 65,74167
Lc = (L2 + (RL - Rs)2)0,5
= (202 + (24 - 20)2)0,5

= 20,39608
Ats = Ls*ts/2 + Lc * tc/2 + As
= 116,15*0,688/2 + 20,39608 * 0,688/2 + 0

= 46,97185
Fs = P*N + f2
= 15*65,74167 + 0*tan(21,8014)
= 986,125
B = 0,75*Fs*Ds/Ats
= 0,75*986,125*40/46,97185
= 629,8187



From Table CD-1: A = 0,000052 (shell, 150,00°F)
I's = A*Ds2*Ats/10,9
= 5,186052E-05*402*46,97185/10,9
= 0,35758 in4
The calculated I' for the combined shell-cone cross section is 0,7311 in4
As I' >= I's the small end is adequately stiffened per Appendix 1-8(c).



MAP Cone juncture large end calculations, P =1.748,679 psi
Appendix 1-5(d)
Area check U-2(g)
f1 QL ArL AeL Ring
required
Pressure No No 0,00 20.405,80 0,00 0,20 none OK
Cone large end calculations per Appendix 1-5(d), pressure, new

2
f1 = -Wl m) + 12*Ml m )
2
=- )
= 0 lb/in
P*RL/2 = 20.405,80 lb/in
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.748,679/(65.000,00*1) = 0,026903
From table 1-



MAP Cone juncture small end calculations P = 1.748,679 psi
Appendix 1-5(e)
Area check U-2(g)
f2 Qs Ars Aes Ring
required
Pressure Yes No 0,00 16.905,86 0,70 0,82 none OK
Cone small end calculations per Appendix 1-5(e), pressure, new

2
f2 = -Ws m) + 12*Ms m )
2
=- )
= 0 lb/in
P*Rs/2 = 16.905,86 lb/in
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.748,679/(65.000,00*1) = 0,026903
From table 1-
Qs = P*Rs/2 + f2
= 16.905,86 + 0
= 16.905,86 lb/in
Ars = (k*Qs*Rs/(Ss*E1))*(1 -
= (1*16.905,86*19,312/(65.000,00*1))*(1 - 14,23/21,8014)*tan(21,8014)
= 0,697755 in2
Aes = 0,78*(Rs*ts)0,5*[(ts - t) + (tc - tr

= 0,78*(19,312*0,688)0,5*[(0,688 - 0,5287251) + (0,688 - 0,5694544)/cos(21,8014)]
= 0,8158537 in2



1.1.1.44 MINOR BARREL
Component: Cylinder
Pipe NPS and Schedule: 40" Sch 0,688


Radiography: Longitudinal joint - Full UW-11(a) Type 1
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
OD = 40,0000"
Length Lc = 110,0000"
t = 0,6880"

= 1089,9923*20,0000/(65000,0000*1,00 + 0,40*1089,9923) + 0,0000
0,3332"
=
P = S*E*t/(Ro - 0,40*t) - Ps
= 65000,0000*1,00*0,6880 / (20,0000 - 0,40*0,6880) - 1,9923
2265,2043 psi
=
P = S*E*t/(Ro - 0,40*t)
= 65000,0000*1,00*0,6880 / (20,0000 - 0,40*0,6880)
2267,1968 psi



L/Do = 116,1500/40,0000 = 2,9037

Do/t = 40,0000/0,213458 = 187,3907
Pa = 4*B/(3*(Do/t))
= 4*2108,1433/(3*(40,0000/0,213458))
= 15,0000 psi
= t + Corrosion = 0,213458 + 0,0000 = 0,2135"
L/Do = 116,1500/40,0000 = 2,9037

Do/t = 40,0000/0,6880 = 58,1395
From table CD-1: B = 11669,8730
Pa = 4*B/(3*(Do/t))
= 4*11669,8730/(3*(40,0000/0,6880))
= 267,6291 psi
1.1.1.53 Allowable Compressive Stress, Hot and Corroded- ScHC, (table CD-1)
A = 0,125 / (Ro / t)
= 0,125 / (20,0000 / 0,6880)
= 0,004300
B = 17279,7852 psi
S = 65000,0000 / 1,0000
= 65000,0000 psi
ScHC = 17279,7852 psi

ScHN = ScHC
= 17279,7852 psi
1.1.1.55 Allowable Compressive Stress, Cold and New- ScCN, (table CD-1)
A = 0,125 / (Ro / t)
= 0,125 / (20,0000 / 0,6880)
= 0,004300
B = 17435,6836 psi
S = 65000,0000 / 1,0000
= 65000,0000 psi
ScCN = 17435,6836 psi



ScCC = ScCN
= 17435,6836 psi
1.1.1.57 Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CD-1)
A = 0,125 / (Ro / t)
= 0,125 / (20,0000 / 0,6880)
= 0,004300
B = 17279,7852 psi
S = 65000,0000 / 1,0000
= 65000,0000 psi
ScVC = 17279,7852 psi



1.1.1.58 ASME B16.5/16.47 Blind on Flange #35
This is an ASME B16.5/16.47 rated blind flange.
Flange description: 48 inch 600# WN A105

Bolt Material: SA-193 B7 Bolt (2 1/2 < t <= 4)
Flange rated MDMT: -40 °F
(UCS-66(b)(1)(b))
(Bolts rated MDMT per Fig UCS-66 note (e) = -40 °F)
Liquid static head on flange: 2,1367 psi
ASME B16.47 flange rating MAWP: 1415 psi@ 150°F
ASME B16.47 flange rating MAP: 1480 psi@ 70°F
ASME B16.47 flange hydro test: 2225 psi@ 70°F



1.1.1.59 Straight Flange on Ellipsoidal Head #1
Component: Straight Flange

Material specification: SA-516 70 (ASME II-D p. 14, ln. 20)
Material is impact test exempt per UG-20(f)

UCS-66 governing thickness = 0,688 in


Design MDMT = -20,00°F No impact test performed
Rated MDMT = -20,00°F Material is not normalized
Material is not produced to Fine Grain Practice
Radiography: Longitudinal joint - Seamless No RT
Circumferential joint - Full UW-11(a) Type 1
OD = 40,0000"
Length Lc = 3,0000"
t = 1,1000"

= 1089,9774*20,0000/(20000,0000*1,00 + 0,40*1089,9774) + 0,0000
= 1,0668"

P = S*E*t/(Ro - 0,40*t) - Ps
= 20000,0000*1,00*1,1000 / (20,0000 - 0,40*1,1000) - 1,9774
= 1122,7670 psi
P = S*E*t/(Ro - 0,40*t)
= 20000,0000*1,00*1,1000 / (20,0000 - 0,40*1,1000)
= 1124,7444 psi



L/Do = 116,1500/40,0000 = 2,9037
Do/t = 40,0000/0,201341 = 198,6675
From table CS-2: B = 2235,0144
Pa = 4*B/(3*(Do/t))
= 4*2235,0144/(3*(40,0000/0,201341))
= 15,0000 psi

= t + Corrosion = 0,201341 + 0,0000 = 0,2013"
L/Do = 116,1500/40,0000 = 2,9037

Do/t = 40,0000/1,1000 = 36,3636
From table CS-2: B = 14976,9785
Pa = 4*B/(3*(Do/t))
= 4*14976,9785/(3*(40,0000/1,1000))
= 549,1559 psi
1.1.1.68 % Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 1,1000 / 19,4500) * (1 -
= 2,8278 %
1.1.1.69 Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)
A = 0,125 / (Ro / t)
= 0,125 / (20,0000 / 1,1000)
= 0,006875
B = 17278,4180 psi
S = 20000,0000 / 1,0000
= 20000,0000 psi
ScHC = 17278,4180 psi

ScHN = ScHC
= 17278,4180 psi
1.1.1.71 Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)
A = 0,125 / (Ro / t)
= 0,125 / (20,0000 / 1,1000)
= 0,006875
B = 17278,4180 psi
S = 20000,0000 / 1,0000
= 20000,0000 psi



ScCN = 17278,4180 psi

ScCC = ScCN
= 17278,4180 psi
1.1.1.73 Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)
A = 0,125 / (Ro / t)
= 0,125 / (20,0000 / 1,1000)
= 0,006875
B = 17278,4180 psi
S = 20000,0000 / 1,0000
= 20000,0000 psi
ScVC = 17278,4180 psi



1.1.1.74 Ellipsoidal Head #1
1.1.1.75 ASME Section VIII, Division 1, 2004 Edition
Component: Ellipsoidal Head

Material Specification: SA-516 70 (ASME II-D p.14, ln. 20)
Straight Flange governs MDMT
Internal design pressure: P = 1.088,00 psi @ 150 °F

External design pressure: Pe = 15 psi @ 150 °F

Ps= 1,9774 psi (SG=1, Hs=54,78" Operating head)
Pth= 1,9774 psi (SG=1, Hs=54,78" Horizontal test head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = -20°F No impact test performed
Rated MDMT = -20°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 664,6 lb corr = 664,6 lb

Capacity*: new = 45,2 US gal corr = 45,2 US gal
* includes straight flange
Outer diameter = 40"

Minimum head thickness = 1,1"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 2 (corroded)
Straight flange length Lsf = 3"
Nominal straight flange thickness tsf= 1,1"
Insulation thk*: 0" density: 0 lb/ft3 weight: 0 lb
Insulation support ring
0" individual weight: 0 lb total weight: 0 lb
spacing:
3
Lining/ref thk*: 0" density: 0 lb/ft weight: 0 lb
 includes straight flange if applicable



1.1.1.77 Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16 = 0,0625" + 0" = 0,0625"
Design thickness due to internal pressure (t) = 1,0357"
Design thickness due to external pressure (te) = 0,0986"
Maximum allowable working pressure (MAWP)= 1155,308 psi
Maximum allowable pressure (MAP) = 1157,286 psi
Maximum allowable external pressure (MAEP) = 541,9866 psi
1.1.1.78 Design thickness for internal pressure, (Corroded at 150 °F) UG-32(d)(1)
t = P*D/(2*S*E - 0,20*P) + Corrosion
= 1089,977*37,8/(2*20000*1 - 0,20*1089,977) + 0
= 1,0357"
The head internal pressure design thickness is 1,0357".
1.1.1.79 Maximum allowable working pressure, (Corroded at 150 °F) UG-32(d)(1)

P = 2*S*E*t/(D + 0,20*t) - Ps
= 2*20000*1*1,1/(37,8 +0,20*1,1) - 1,9774
= 1155,308 psi
The maximum allowable working pressure (MAWP) is 1155,308 psi.
1.1.1.80 Maximum allowable pressure, (New at 70 °F) UG-32(d)(1)

P = 2*S*E*t/(D + 0,20*t) - Ps
= 2*20000*1*1,1/(37,8 +0,20*1,1) - 0
= 1157,286 psi
The maximum allowable pressure (MAP) is 1157,286 psi.
1.1.1.81 Design thickness for external pressure, (Corroded at 150 °F) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro = Ko*Do
= 0,8531 * 40
= 34,1232 in
A = 0,125 / (Ro/t)
= 0,125 / (34,1232/0,098556)
= 0,000361
From Table CS-2: B=5.193,4536 psi
Pa = B/(Ro/t)
= 5.193,454/(34,1232/0,098556)
= 15 psi
t = 0,0986" + Corrosion = 0,0986" + 0" = 0,0986"
Check the external pressure per UG-33(a)(1) UG-32(d)(1)
t = 1,67*Pe*D/(2*S*E - 0,20*1,67*Pe) + Corrosion

= 1,67*15*37,8/(2*20000*1 - 0,20*1,67*15) + 0
= 0,0237"
The head external pressure design thickness (te) is 0,098556".



1.1.1.82 Maximum Allowable External Pressure, (Corroded at 150 °F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0,8531 * 40
= 34,1232 in
A = 0,125 / (Ro/t)
= 0,125 / (34,1232/1,1)
= 0,00403
From Table CS-2: B=16.813,0293 psi
Pa = B/(Ro/t)
= 16.813,03/(34,1232/1,1)
= 541,9866 psi
Check the Maximum External Pressure, UG-33(a)(1) UG-32(d)(1)
P = 2*S*E*t/((D + 0,20*t)*1,67) - Ps2

= 2*20000*1*1,1/((37,8 +0,20*1,1)*1,67) - 0
= 692,9855 psi
The maximum allowable external pressure (MAEP) is 541,9866 psi.
1.1.1.83 % Extreme fiber elongation - UCS-79(d)
= (75*t / Rf)*(1 - Rf / Ro)

= (75*1,1 / 6,976)*(1 -
= 11,8263%
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat treatment per UCS-56
is required if fabricated by cold forming.



1.1.1.84 DREYN NOZZLE - Nozzle #7 (N7)
tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,2000 in
Leg42 = 1,0000 in
Dp = 12,5000 in
te = 1,2000 in
Note: round inside edges per UG-76(c)
Located on: MAJOR BARREL

Liquid static head included: 2,0171 psi
Nozzle material specification: SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency: 1,00
Nozzle description: 4" XX Heavy
Pad material specification: API 5L X65 (user defined)
Pad diameter: 12,5 in
Bolt Material: SA-193 B7 Bolt <= 2 1/2
(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F)
Nozzle orientation: 180 °
Local vessel minimum thickness: 0,688 in
Nozzle center line offset to datum line: 292,59 in
End of nozzle to shell center: 31,88 in
Nozzle inside diameter, new: 3,152 in
Nozzle nominal wall thickness: 0,674 in
Nozzle corrosion allowance: 0 in
Projection available outside vessel, Lpr: 7,88 in



Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (in2) UG-45 Nozzle Wall

For P = 1400,47 psi @ 150 °F Thickness Summary (in)
The opening is adequately reinforced The nozzle passes UG-45
A A A
A A2 A3 A5 treq tmin
required available 1 welds
2,8520 2,8520 -- 0,4872 -- 2,1648 0,2000 0,2074 0,6740
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
185.379,66 185.380,00 673.859,63 60.528,34 701.145,56 201.240,34 859.292,56
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)
Nozzle to pad fillet (Leg41) 0,2500 0,7000 weld size is adequate
Pad to shell fillet (Leg42) 0,3440 0,7000 weld size is adequate
Nozzle to pad groove (Upper) 0,4718 1,2000 weld size is adequate
Calculations for internal pressure 1400,47 psi @ 150 °F
Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0,15498).
Nozzle UCS-66 governing thk: 0,674 in

Nozzle rated MDMT: -155 °F
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 3,152 in

Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in



Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0,6*P)

= 1400,474*1,576/(17100*1 - 0,6*1400,474)
= 0,1357 in
tr (full area replacement) =0,688 in
Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631

fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3,152*0,688*1 + 2*0,674*0,688*1*(1 - 0,2631)
= 2,852 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 3,152*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0,688 + 0,674)*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
A2 = smaller of the following= 0,4872 in2
= 5*(tn - trn)*fr2*t
= 5*(0,674 - 0,1357)*0,2631*0,688
= 0,4872 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,674 - 0,1357)*(2,5*0,674 + 1,2)*0,2631
= 0,8172 in2
A41 = Leg2*fr3
= 0,87182*0,2631
= 0,2 in2
(Part of the weld is outside of the limits)



A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6,304 - 3,152 - 2*0,674)*1,2*1
= 2,1648 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,4872 + 0,2 + 0 + 2,1648
= 2,852 in2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0,75 or tn or te = 0,674 in

tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in
Outer fillet: tmin = lesser of 0,75 or te or t = 0,688 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 0,1358 in (E =1)

Wall thickness per UG-45(b)(1): tr2 = 0,5127 in
Wall thickness per UG-16(b): tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,2074 in
The greater of tr2 or tr3: tr5 = 0,5127 in
The lesser of tr4 or tr5: tr6 = 0,2074 in
Required per UG-45 is the larger of tr1 or tr6 = 0,2074 in
Available nozzle wall thickness new, tn = 0,674 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0,74*65000 = 48100 psi

Nozzle wall in shear: 0,7*17100 = 11970 psi
Inner fillet weld in shear: 0,49*17100 = 8379 psi
Outer fillet weld in shear: 0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi



Strength of welded joints:
(1) Inner fillet weld in shear

( i f
(2) Outer fillet weld in shear

o f
(3) Nozzle wall in shear

n*Sn f
(4) Groove weld in tension

w*Sg f
(6) Upper groove weld in tension

w*Sg f
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2,852 - 0 + 2*0,674*0,2631*(1*0,688 - 1*0,688))*65000
= 185379,7 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,4872 + 2,1648 + 0,2 + 0)*65000
= 185380 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,4872 + 0 + 0,2 + 0 + 2*0,674*0,688*0,2631)*65000
= 60528,34 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,4872 + 0 + 2,1648 + 0,2 + 0 + 0 + 2*0,674*0,688*0,2631)*65000
= 201240,3 lbf
Load for path 1-1 lesser of W or W1-1 = 185379,7 lbf

Path 1-1 through (2) & (3) = 625373,3 + 48486,29 = 673859,6 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Path 2-2 through (1), (4), (6) = 59227,66 + 233919,2 + 407998,7 = 701145,6 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Path 3-3 through (2), (4) = 625373,3 + 233919,2 = 859292,6 lbf



Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.

A A A
2,8520 2,8520 -- 0,4872 -- 2,1648 0,2000 0,2074 0,6740

185.379,66 185.380,00 673.859,63 60.528,34 701.145,56 201.240,34 859.292,56



= 1400,497*1,576/(17100*1 - 0,6*1400,497)
= 0,1357 in



A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3,152*0,688*1 + 2*0,674*0,688*1*(1 - 0,2631)
= 2,852 in2

= 3,152*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 0,674)*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(0,674 - 0,1357)*0,2631*0,688
= 0,4872 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,674 - 0,1357)*(2,5*0,674 + 1,2)*0,2631
= 0,8172 in2
A41 = Leg2*fr3
= 0,87182*0,2631
= 0,2 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6,304 - 3,152 - 2*0,674)*1,2*1
= 2,1648 in2



Area = A1 + A2 + A41 + A42 + A5
= 0 + 0,4872 + 0,2 + 0 + 2,1648
= 2,852 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in



( i f

o f

n*Sn f

w*Sg f



w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2,852 - 0 + 2*0,674*0,2631*(1*0,688 - 1*0,688))*65000
= 185379,7 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,4872 + 2,1648 + 0,2 + 0)*65000
= 185380 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,4872 + 0 + 0,2 + 0 + 2*0,674*0,688*0,2631)*65000
= 60528,34 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,4872 + 0 + 2,1648 + 0,2 + 0 + 0 + 2*0,674*0,688*0,2631)*65000
= 201240,3 lbf

Path 1-1 through (2) & (3) = 625373,3 + 48486,29 = 673859,6 lbf

Path 2-2 through (1), (4), (6) = 59227,66 + 233919,2 + 407998,7 = 701145,6 lbf

Path 3-3 through (2), (4) = 625373,3 + 233919,2 = 859292,6 lbf



Reinforcement Calculations for External Pressure

For Pe = 125,3 psi @ 150 °F Thickness Summary (in)
A A A
1,4260 2,9361 -- 0,5713 -- 2,1648 0,2000 0,0625 0,6740
Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

Calculations for external pressure 125,3 psi @ 150 °F

Nozzle required thickness per UG-28 trn = 0,0428 in
From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)

A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(3,152*0,688*1 + 2*0,674*0,688*1*(1 - 0,2631))
= 1,426 in2




= 3,152*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 0,674)*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(0,674 - 0,0428)*0,2631*0,688
= 0,5713 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,674 - 0,0428)*(2,5*0,674 + 1,2)*0,2631
= 0,9582 in2
A41 = Leg2*fr3
= 0,87182*0,2631
= 0,2 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6,304 - 3,152 - 2*0,674)*1,2*1
= 2,1648 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,5713 + 0,2 + 0 + 2,1648
= 2,9361 in2




tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in
Wall thickness per UG-45(a): tr1 = 0,0428 in


L/Do = 7,9857/4,5000 = 1,7746
Do/t = 4,5000/0,042791 = 105,1633
Pa = 4*B/(3*(Do/t))
= 4*9882,7188/(3*(4,5000/0,042791))
= 125,2999 psi
= t + Corrosion = 0,042791 + 0,0000 = 0,0428"



1.1.1.87 Flange #35

Bolt Material: SA-193 B7 Bolt (2 1/2 < t <= 4)
(UCS-66(b)(1)(b))
(Bolts rated MDMT per Fig UCS-66 note (e) = -40 °F)



1.1.1.88 KICKER NOZZLE - Nozzle #1 (N1)
Leg41 = 1,0000 in
Leg42 = 1,0000 in
Dp = 26,0000 in
te = 1,0000 in

Nozzle description: 14" Sch 160
Pad diameter: 26 in
Flange rated MDMT: -46,4 °F
(UCS-66(b)(1)(b))



The attached ASME B16.5 flange limits the nozzle MAWP.

For P = 1415 psi @ 150 °F Thickness Summary (in)
A A A
9,1230 9,4502 -- 0,8317 -- 8,3760 0,2425 0,4871 1,4060

592.994,50 614.262,94 1.633.714,25 102.908,52 1.969.786,88 647.348,50 2.028.525,25

Calculations for internal pressure 1415 psi @ 150 °F
Nozzle is impact test exempt per UG-20(f).
Nozzle UCS-66 governing thk: 1 in






= 1415*5,594/(17100*1 - 0,6*1415)
= 0,4871 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
= 9,123 in2

= 11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(1,406 - 0,4871)*0,2631*0,688
= 0,8317 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(1,406 - 0,4871)*(2,5*1,406 + 1)*0,2631
= 2,1831 in2
A41 = Leg2*fr3
= 0,962*0,2631
= 0,2425 in2



A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (22,376 - 11,188 - 2*1,406)*1*1
= 8,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,8317 + 0,2425 + 0 + 8,376
= 9,4502 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

o = f

n*Sn f

w*Sg f

Nozzle OD*tw*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
= 592994,5 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,8317 + 8,376 + 0,2425 + 0)*65000
= 614262,9 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,8317 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
= 102908,5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,8317 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
= 647348,5 lbf

Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf

Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf

Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf



The attached ASME B16.5 flange limits the nozzle MAP.

A A A
9,1230 9,4288 -- 0,8103 -- 8,3760 0,2425 0,5107 1,4060

592.994,50 612.871,94 1.633.714,25 101.517,52 1.969.786,88 645.957,50 2.028.525,25



= 1480*5,594/(17100*1 - 0,6*1480)
= 0,5107 in




A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
= 9,123 in2

= 11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(1,406 - 0,5107)*0,2631*0,688
= 0,8103 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(1,406 - 0,5107)*(2,5*1,406 + 1)*0,2631
= 2,127 in2
A41 = Leg2*fr3
= 0,962*0,2631
= 0,2425 in2
A42 = Leg2*fr4
= 02*1
= 0 in2



A5 = (Dp - d - 2*tn)*te*fr4
= (22,376 - 11,188 - 2*1,406)*1*1
= 8,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,8103 + 0,2425 + 0 + 8,376
= 9,4288 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

o f

n*Sn f

w*Sg ,8 lbf

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
= 592994,5 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,8103 + 8,376 + 0,2425 + 0)*65000
= 612871,9 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,8103 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
= 101517,5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,8103 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
= 645957,5 lbf

Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf

Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf

Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf




A A A
4,5615 9,7820 -- 1,1635 -- 8,3760 0,2425 0,1204 1,4060




A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631))
= 4,5615 in2




= 11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(1,406 - 0,1204)*0,2631*0,688
= 1,1635 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(1,406 - 0,1204)*(2,5*1,406 + 1)*0,2631
= 3,0543 in2
A41 = Leg2*fr3
= 0,962*0,2631
= 0,2425 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (22,376 - 11,188 - 2*1,406)*1*1
= 8,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 1,1635 + 0,2425 + 0 + 8,376
= 9,782 in2




tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in


L/Do = 19,7335/14,0000 = 1,4095
Do/t = 14,0000/0,120413 = 116,2664
From table CS-2: B = 10926,2178
Pa = 4*B/(3*(Do/t))
= 4*10926,2178/(3*(14,0000/0,120413))
= 125,3009 psi
= t + Corrosion = 0,120413 + 0,0000 = 0,1204"



1.1.1.91 KICKER NOZZLE - Nozzle #2 (N2)
Leg41 = 1,0000 in
Leg42 = 1,0000 in
Dp = 26,0000 in
te = 1,0000 in

Nozzle description: 14" Sch 160
Pad diameter: 26 in
(UCS-66(b)(1)(b))




A A A
9,1230 9,4502 -- 0,8317 -- 8,3760 0,2425 0,4871 1,4060

592.994,50 614.262,94 1.633.714,25 102.908,52 1.969.786,88 647.348,50 2.028.525,25

Nozzle is impact test exempt per UG-20(f).
Nozzle UCS-66 governing thk: 1 in






= 1415*5,594/(17100*1 - 0,6*1415)
= 0,4871 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
= 9,123 in2

= 11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(1,406 - 0,4871)*0,2631*0,688
= 0,8317 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(1,406 - 0,4871)*(2,5*1,406 + 1)*0,2631
= 2,1831 in2
A41 = Leg2*fr3
= 0,962*0,2631
= 0,2425 in2



A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (22,376 - 11,188 - 2*1,406)*1*1
= 8,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,8317 + 0,2425 + 0 + 8,376
= 9,4502 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

o = f

n*Sn f

w*Sg f

ozzle OD*tw*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
= 592994,5 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,8317 + 8,376 + 0,2425 + 0)*65000
= 614262,9 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,8317 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
= 102908,5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,8317 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
= 647348,5 lbf

Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf

Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf

Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf




A A A
9,1230 9,4288 -- 0,8103 -- 8,3760 0,2425 0,5107 1,4060

592.994,50 612.871,94 1.633.714,25 101.517,52 1.969.786,88 645.957,50 2.028.525,25



= 1480*5,594/(17100*1 - 0,6*1480)
= 0,5107 in




A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
= 9,123 in2

= 11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(1,406 - 0,5107)*0,2631*0,688
= 0,8103 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(1,406 - 0,5107)*(2,5*1,406 + 1)*0,2631
= 2,127 in2
A41 = Leg2*fr3
= 0,962*0,2631
= 0,2425 in2
A42 = Leg2*fr4
= 02*1
= 0 in2



A5 = (Dp - d - 2*tn)*te*fr4
= (22,376 - 11,188 - 2*1,406)*1*1
= 8,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,8103 + 0,2425 + 0 + 8,376
= 9,4288 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

o f

n*Sn f

w*Sg 8 lbf

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
= 592994,5 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,8103 + 8,376 + 0,2425 + 0)*65000
= 612871,9 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,8103 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
= 101517,5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,8103 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
= 645957,5 lbf

Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf

Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf

Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf




A A A
4,5615 9,7820 -- 1,1635 -- 8,3760 0,2425 0,1204 1,4060




A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631))
= 4,5615 in2




= 11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(1,406 - 0,1204)*0,2631*0,688
= 1,1635 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(1,406 - 0,1204)*(2,5*1,406 + 1)*0,2631
= 3,0543 in2
A41 = Leg2*fr3
= 0,962*0,2631
= 0,2425 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (22,376 - 11,188 - 2*1,406)*1*1
= 8,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 1,1635 + 0,2425 + 0 + 8,376
= 9,782 in2




tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in


L/Do = 19,7335/14,0000 = 1,4095
Do/t = 14,0000/0,120413 = 116,2664
From table CS-2: B = 10926,2178
Pa = 4*B/(3*(Do/t))
= 4*10926,2178/(3*(14,0000/0,120413))
= 125,3009 psi
= t + Corrosion = 0,120413 + 0,0000 = 0,1204"



1.1.1.94 PIG SIGNALLER - Nozzle #8 (N8)
Leg41 = 1,0000 in
Leg42 = 1,0000 in
Dp = 10,3750 in
te = 1,0000 in
Located on: MINOR BARREL

(UCS-66(b)(1)(b))
Nozzle center line offset to datum line: 55 in
This nozzle passes through a Category A joint.




A A A
1,4762 1,9283 -- 0,3354 -- 1,3760 0,2169 0,1348 0,4360

95.950,20 125.339,49 534.955,50 46.159,30 334.160,25 135.599,30 642.517,25


Parallel to the vessel wall: (Rn + tn + t )= 1,8755 in





= 1415,259*0,7515/(17100*1 - 0,6*1415,259)
= 0,0654 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
= 1,4762 in2

= 1,503*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 0,436)*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(0,436 - 0,0654)*0,2631*0,688
= 0,3354 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,436 - 0,0654)*(2,5*0,436 + 1)*0,2631
= 0,4076 in2
A41 = Leg2*fr3
= 0,90792*0,2631
= 0,2169 in2



A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1*1
= 1,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,3354 + 0,2169 + 0 + 1,376
= 1,9283 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






( i f

o f

n*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
= 95950,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,3354 + 1,376 + 0,2169 + 0)*65000
= 125339,5 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,3354 + 0 + 0,2169 + 0 + 2*0,436*0,688*0,2631)*65000
= 46159,3 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,3354 + 0 + 1,376 + 0,2169 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 135599,3 lbf



Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf

Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 179443,8 = 334160,3 lbf

Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf




A A A
1,4762 1,9254 -- 0,3325 -- 1,3760 0,2169 0,1348 0,4360

95.950,20 125.151,00 534.955,50 45.970,80 334.160,25 135.410,80 642.517,25



= 1480*0,7515/(17100*1 - 0,6*1480)
= 0,0686 in




A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
= 1,4762 in2

= 1,503*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 0,436)*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(0,436 - 0,0686)*0,2631*0,688
= 0,3325 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,436 - 0,0686)*(2,5*0,436 + 1)*0,2631
= 0,4041 in2
A41 = Leg2*fr3
= 0,90792*0,2631
= 0,2169 in2
A42 = Leg2*fr4
= 02*1
= 0 in2



A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1*1
= 1,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,3325 + 0,2169 + 0 + 1,376
= 1,9254 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






( i f

o f

n*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
= 95950,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,3325 + 1,376 + 0,2169 + 0)*65000
= 125151 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0,3325 + 0 + 0,2169 + 0 + 2*0,436*0,688*0,2631)*65000
= 45970,8 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,3325 + 0 + 1,376 + 0,2169 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 135410,8 lbf

Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf

Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 179443,8 = 334160,3 lbf

Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf




A A A
0,7381 1,9510 -- 0,3581 -- 1,3760 0,2169 0,0822 0,4360




A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631))
= 0,7381 in2




= 1,503*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2

= 2*(0,688 + 0,436)*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
= 0 in2
= 5*(0,436 - 0,0403)*0,2631*0,688
= 0,3581 in2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= 2*(0,436 - 0,0403)*(2,5*0,436 + 1)*0,2631
= 0,4351 in2
A41 = Leg2*fr3
= 0,90792*0,2631
= 0,2169 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1*1
= 1,376 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0,3581 + 0,2169 + 0 + 1,376
= 1,951 in2




tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in


L/Do = 7,2203/2,3750 = 3,0401
Do/t = 2,3750/0,040342 = 58,8711
From table CS-2: B = 11816,6680
Pa = 4*B/(3*(Do/t))
= 4*11816,6680/(3*(2,3750/0,040342))
= 267,6282 psi
= t + Corrosion = 0,040342 + 0,0000 = 0,0403"



1.1.1.97 PRESSURE INDICATOR - Nozzle #4 (N4)
Leg41 = 1,0000 in
Leg42 = 1,0000 in
Dp = 10,3750 in
te = 1,1000 in

(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Liquid static head on flange: 0 psi




A A A
A A A A5 treq tmin
required available 1 2 3 welds
1,4762 1,5136 -- -- -- 1,5136 -- 0,1348 0,4360

95.950,20 120.185,00 534.955,50 32.060,80 352.104,66 130.444,80 642.517,25







= 1415,284*0,7515/(17100*1 - 0,6*1415,284)
= 0,0654 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
= 1,4762 in2
Area A1 is not included in these calculations.

Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1,1*1
= 1,5136 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 1,5136
= 1,5136 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

OD*Leg*So f

n*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
= 95950,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,3354 + 1,5136 + 0 + 0)*65000
= 120185 lbf



W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0,3354 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 32060,8 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,3354 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 130444,8 lbf

Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf

Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf

Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf




A A A
A A A A5 treq tmin
1,4762 1,5136 -- -- -- 1,5136 -- 0,1348 0,4360

95.950,20 119.996,50 534.955,50 31.872,31 352.104,66 130.256,30 642.517,25



= 1480*0,7515/(17100*1 - 0,6*1480)
= 0,0686 in




A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
= 1,4762 in2

calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1,1*1
= 1,5136 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 1,5136
= 1,5136 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






( i f

o f

n*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
= 95950,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,3325 + 1,5136 + 0 + 0)*65000
= 119996,5 lbf



W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0,3325 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 31872,31 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,3325 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 130256,3 lbf

Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf

Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf

Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf




A A A
A A A A5 treq tmin
0,7381 1,5136 -- -- -- 1,5136 -- 0,0625 0,4360




A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631))
= 0,7381 in2




calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1,1*1
= 1,5136 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 1,5136
= 1,5136 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in




L/Do = 7,9094/2,3750 = 3,3303

Do/t = 2,3750/0,029784 = 79,7400
Pa = 4*B/(3*(Do/t))
= 4*7493,5347/(3*(2,3750/0,029784))
= 125,2995 psi
= t + Corrosion = 0,029784 + 0,0000 = 0,0298"



1.1.1.100 SAFETY VALVE NOZZLE - Nozzle #5 (N5)
Leg41 = 0,5000 in
Leg42 = 0,5000 in
Dp = 9,3150 in
te = 0,6880 in

(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Nozzle corrosion allowance: 0,118 in




A A A
A A A A5 treq tmin
0,8178 0,9467 -- -- -- 0,9467 -- 0,2344 0,3580

53.159,20 70.504,72 237.865,14 14.617,60 145.366,63 76.152,32 301.370,50



Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 1,288 in




= 1415,284*0,4175/(17100*1 - 0,6*1415,284)
= 0,0364 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 0,835*0,688*1 + 2*0,24*0,688*1*(1 - 0,2631)
= 0,8178 in2

calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (2,691 - 0,835 - 2*0,24)*0,688*1
= 0,9467 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 0,9467
= 0,9467 in2

tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in






( i f

o f

n*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (0,8178 - 0 + 2*0,24*0,2631*(1*0,688 - 1*0,688))*65000
= 53159,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,138 + 0,9467 + 0 + 0)*65000
= 70504,72 lbf



W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0,138 + 0 + 0 + 0 + 2*0,24*0,688*0,2631)*65000
= 14617,6 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,138 + 0 + 0,9467 + 0 + 0 + 0 + 2*0,24*0,688*0,2631)*65000
= 76152,32 lbf

Path 1-1 through (2) & (3) = 233014,1 + 4851,03 = 237865,1 lbf

Path 2-2 through (1), (4), (6) = 8653,82 + 68356,4 + 68356,4 = 145366,6 lbf

Path 3-3 through (2), (4) = 233014,1 + 68356,4 = 301370,5 lbf




A A A
A A A A5 treq tmin
0,7751 0,9467 -- -- -- 0,9467 -- 0,1164 0,3580

50.382,47 79.442,22 239.455,94 26.331,84 145.366,63 87.866,55 301.370,50



= 1480*0,2995/(17100*1 - 0,6*1480)
= 0,0273 in




A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 0,599*0,688*1 + 2*0,358*0,688*1*(1 - 0,2631)
= 0,7751 in2

calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (2,691 - 0,599 - 2*0,358)*0,688*1
= 0,9467 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 0,9467
= 0,9467 in2

tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in






i f

o f

zle dia*tn*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (0,7751 - 0 + 2*0,358*0,2631*(1*0,688 - 1*0,688))*65000
= 50382,47 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,2755 + 0,9467 + 0 + 0)*65000
= 79442,22 lbf



W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0,2755 + 0 + 0 + 0 + 2*0,358*0,688*0,2631)*65000
= 26331,84 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,2755 + 0 + 0,9467 + 0 + 0 + 0 + 2*0,358*0,688*0,2631)*65000
= 87866,55 lbf

Path 1-1 through (2) & (3) = 233014,1 + 6441,83 = 239455,9 lbf

Path 2-2 through (1), (4), (6) = 8653,82 + 68356,4 + 68356,4 = 145366,6 lbf

Path 3-3 through (2), (4) = 233014,1 + 68356,4 = 301370,5 lbf




A A A
A A A A5 treq tmin
0,4089 0,9467 -- -- -- 0,9467 -- 0,1805 0,3580




A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(0,835*0,688*1 + 2*0,24*0,688*1*(1 - 0,2631))
= 0,4089 in2




calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (2,691 - 0,835 - 2*0,24)*0,688*1
= 0,9467 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 0,9467
= 0,9467 in2

tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in




L/Do = 7,8890/1,3150 = 5,9992

Do/t = 1,3150/0,021462 = 61,2712
Pa = 4*B/(3*(Do/t))
= 4*5758,1777/(3*(1,3150/0,021462))
125,3046 psi
=
= t + Corrosion = 0,021462 + 0,1180 = 0,1395"



1.1.1.103 VENT NOZZLE - Nozzle #2 (N2)
Leg41 = 1,0000 in
Leg42 = 1,0000 in
Dp = 10,3750 in
te = 1,1000 in

(UCS-66(b)(1)(b))
(UCS-68(c) applies.




A A A
A A A A5 treq tmin
1,4762 1,5136 -- -- -- 1,5136 -- 0,1348 0,4360

95.950,20 120.185,00 534.955,50 32.060,80 352.104,66 130.444,80 642.517,25







= 1415,284*0,7515/(17100*1 - 0,6*1415,284)
= 0,0654 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
= 1,4762 in2

calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1,1*1
= 1,5136 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 1,5136
= 1,5136 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

o f

n*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
= 95950,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,3354 + 1,5136 + 0 + 0)*65000
= 120185 lbf



W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0,3354 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 32060,8 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,3354 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 130444,8 lbf

Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf

Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf

Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf




A A A
A A A A5 treq tmin
1,4762 1,5136 -- -- -- 1,5136 -- 0,1348 0,4360

95.950,20 119.996,50 534.955,50 31.872,31 352.104,66 130.256,30 642.517,25



= 1480*0,7515/(17100*1 - 0,6*1480)
= 0,0686 in




A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
= 1,4762 in2

calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1,1*1
= 1,5136 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 1,5136
= 1,5136 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in






i f

o f

zle dia*tn*Sn f

w*Sg f

w*Sg f
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
= 95950,2 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0,3325 + 1,5136 + 0 + 0)*65000
= 119996,5 lbf



W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0,3325 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 31872,31 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0,3325 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
= 130256,3 lbf

Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf

Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf

Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf




A A A
A A A A5 treq tmin
0,7381 1,5136 -- -- -- 1,5136 -- 0,0625 0,4360




A = 0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0,5*(1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631))
= 0,7381 in2




calculations.
A5 = (Dp - d - 2*tn)*te*fr4
= (3,751 - 1,503 - 2*0,436)*1,1*1
= 1,5136 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0 + 0 + 0 + 1,5136
= 1,5136 in2

tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in




L/Do = 7,9094/2,3750 = 3,3303

Do/t = 2,3750/0,029784 = 79,7400
Pa = 4*B/(3*(Do/t))
= 4*7493,5347/(3*(2,3750/0,029784))
= 125,2995 psi
= t + Corrosion = 0,029784 + 0,0000 = 0,0298"



1.1.1.106 SADDLE #1
Saddle material: ASTM A36

Saddle construction is: Centered web
Saddle allowable stress: Ss = 20.000,00 psi
Saddle yield stress: Sy = 38.000,00 psi
Saddle distance to datum: 55,0000 in
Tangent to tangent length: L = 322,6900 in
Saddle separation: Ls = 212,2800 in
Vessel radius: R = 24,0000 in
Tangent distance left: Al = 52,4100 in
Tangent distance right: Ar = 58,0000 in
Saddle height: Hs = 53,5400 in
Saddle contact angle: θ = 120 °
Wind pressure: 27,1536 psf
Wear plate thickness: tp = 0,6880 in
Wear plate width: Wp = 26,8500 in
Wear plate contact angle: θw = 132 °
Web plate thickness: ts = 0,6880 in
Base plate length: E = 43,3000 in
Base plate width: F = 15,7400 in
Base plate thickness: tb = 1,0000 in
Number of stiffener ribs: n= 6
Largest stiffener rib spacing: di = 8,3850 in
Stiffener rib thickness: tw = 0,3750 in
Saddle width: B = 15,7400 in
Anchor bolt size & type: 1 inch series 8 threaded
Anchor bolt material: ASTM A193
Anchor bolt allowable shear: 15.000,00 psi
Anchor bolt corrosion allowance: 0,0000 in
Anchor bolts per saddle: 4
Base coefficient of friction: 0,45
Weight on left saddle: operating = 26.794,00 lb, test = 26.802,00 lb

Weight on right saddle: operating = 10.857,00 lb, test = 10.850,00 lb
Weight of saddle pair = 2.118,00 lb



Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis: UBC 1997 ground supported

Vertical seismic accelerations considered: Yes
Force Multiplier: 0,4
Minimum Weight Multiplier: 0,2
Seismic zone: 4
Importance factor: I = 1,5
Soil profile: SD
Near source factor: Na = 1
V = 0,7 * Ca * I * W/1,4
= 0,7 * 0,44 * 1,5 * 37.651,00/1,4
= 12.424,83 lb
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on right saddle

V = horizontal seismic shear acting on right saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (right saddle):
Ql = V * Hs / Ls + Vv
= 12.424,83 * 53,54 / 212,28 + 2.171,40
= 5.305,117 lb
Seismic transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( θ /2 )) + Vv
= 3.582,81*53,54/(20*Sin( 120 /2 )) + 2.171,40
= 13.246,34 lb
Q = Weight on saddle + larger of Qt or Ql

Q = W + Qt = 10.857,00 + 13.246,34 = 24.103,34 lb
Vv = vertical seismic force acting on left saddle

V = horizontal seismic shear acting on left saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (left saddle):
Ql = V * Hs / Ls + Vv
= 12.424,83 * 53,54 / 212,28 + 5.358,80
= 8.492,517 lb
Seismic transverse reaction, Qt (left saddle):
Qt = V*Hs/(Ro*Sin( θ /2 )) + Vv
= 8.842,02*53,54/(24*Sin( 120 /2 )) + 5.358,80
= 28.135,35 lb

Q = W + Qt = 26.794,00 + 28.135,35 = 54.929,35 lb



Transverse wind shear on vessel
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))

= 27,1536*0,85*(0,4*103,8682 + 2*6,894995)
= 1.277,215 lb
End wind shear on vessel

2
Vwe = Pw*G*(Cf(shell)* o / 144 + Cf(saddle)*(Projected saddle area))
2
/ 144 + 2*10,08516)
= 813,5891 lb
Saddle reactions due to weight + wind
V = horizontal wind shear acting on right saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (right saddle):
Ql = V * H s / L s
= 624,07 * 53,54 / 212,28
= 157,3992 lb
Wind transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( θ /2 ))
= 610,3115*53,54/(20*Sin( 120 /2 ))
= 1.886,554 lb

Q = W + Qt = 10.857,00 + 1.886,554 = 12.743,55 lb
V = horizontal wind shear acting on left saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (left saddle):
Ql = V * H s / L s
= 813,5891 * 53,54 / 212,28
= 205,1986 lb
Wind transverse reaction, Qt (left saddle):
Qt = V*Hs/(Ro*Sin( θ /2 ))
= 666,9037*53,54/(24*Sin( 120 /2 ))
= 1.717,907 lb

Q = W + Qt = 26.794,00 + 1.717,907 = 28.511,91 lb



Bending + pressure between saddles Bending + pressure at the saddle
Vessel (psi) (psi)
Load
condition S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Seismic Operating 19.679 78.000 1.210 20.274 20.043 78.000 1.574 20.274
Seismic Vacuum 1.210 78.000 1.464 20.274 3.060 78.000 3.270 20.274
Wind Operating 19.097 78.000 628 20.274 19.780 78.000 1.311 20.274
Wind Test 24.599 97.500 603 20.463 25.308 97.500 1.311 20.463
Wind Vacuum 628 78.000 882 20.274 2.550 78.000 2.760 20.274
Tangential Circumferential Stress over

Splitting (psi)
shear (psi) stress (psi) saddle (psi)
Vessel
Load S4
condition S4 allow
S3 allow (Wear S5 allow S6 allow
(horns) (+/-)
plate)
Seismic Operating 3.394 52.000 -5.056 -8.459 97.500 3.144 19.000 466 13.333
Seismic Vacuum 3.394 52.000 -5.056 -8.459 97.500 3.144 19.000 466 13.333
Wind Operating 1.587 52.000 -2.624 -4.391 97.500 1.632 19.000 242 13.333
Wind Test 1.504 78.000 -2.519 -4.215 97.500 1.567 34.200 232 34.200
Wind Vacuum 1.587 52.000 -2.624 -4.391 97.500 1.632 19.000 242 13.333
Load Case 1: Seismic ,Operating
Longitudinal stress between saddles (Seismic ,Operating, left saddle loading and geometry govern)
2
S1 = +- 3*K1*Q*(L/12) / ( *t)
2
*0,688)
= 1.209,723 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi
Maximum tensile stress S1t = S1 + Sp = 19.678,67 psi

Maximum compressive stress (shut down) S1c = S1 = 1.209,723 psi
Tensile stress is acceptable (<=1,2*S*E = 78.000,00 psi)

Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Longitudinal stress at the left saddle (Seismic ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in



Seismic vertical acceleration coefficient m = 0,6060606*0,33 = 0,2
w = Wt*(1 + m)/Le = 37.651,00*(1 + 0,2)/334,6833 = 134,9969 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 134,9969*(2*7,44*52,41/3 + 52,412/2 - (242 - 7,442)/4)
= 202.926,8 lb-in
2
S2 = +- Mq*K1'/ ( *t)
2
*0,688)
= 1.573,681 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi

Tensile stress is acceptable (<=1,2*S = 78.000,00 psi)

Tangential shear stress in the shell (left saddle, Seismic ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 54.929,35 - 134,9969*(52,41 + 2*7,44/3)
= 47.184,58 lb
S3 = K2,2*Qshear/(R*t)
= K2,2*47.184,58/(23,656*0,688)
= 3.394,032 psi
Tangential shear stress is acceptable (<= 0.8*S = 52.000,00 psi)
Circumferential stress at the left saddle horns (Seismic ,Operating)
S4 = -Q/(4*(t+tp)*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*(t2+tp2))
= -54.929,35/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*54.929,35/(2*(0,6882+0,6882))
= -5.056,105 psi
Circumferential stress at saddle horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Seismic ,Operating)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -54.929,35/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*54.929,35/(2*0,6882)
= -8.458,564 psi
Circumferential stress at wear plate horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Ring compression in shell over left saddle (Seismic ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1,56*Sqr(Ro*tc)))

= 0,7603*54.929,35/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 3.144,262 psi
Ring compression in shell is acceptable (<= 0,5*Sy = 19.000,00 psi)



Saddle splitting load (left, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*54.929,35 / 23,9768
= 466,2058 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 13.333,33 psi)
Load Case 2: Seismic ,Vacuum
Longitudinal stress between saddles (Seismic ,Vacuum, left saddle loading and geometry govern)
2
S1 = +- 3*K1*Q*(L/12) / ( *t)
2
*0,688)
= 1.209,723 psi
Sp = P*R/(2*t)
= 15*23,312/(2*0,688)
= 254,1279 psi
Maximum tensile stress (shut down) S1t = S1 = 1.209,723 psi

Maximum compressive stress S1c = S1 + Sp = 1.463,851 psi

Longitudinal stress at the right saddle (Seismic ,Vacuum)

= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
Seismic vertical acceleration coefficient m = 0,6060606*0,33 = 0,2
w = Wt*(1 + m)/Le = 37.651,00*(1 + 0,2)/334,6833 = 134,9969 lb/in
Bending moment at the right saddle:
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4)

= 134,9969*(2*10,55*58/3 + 582/2 - (202 - 10,552)/4)
= 272.391,1 lb-in
2
S2 = +- Mq*K1'/ ( *t)
2
*0,688)
= 3.059,585 psi
Sp = P*R/(2*t)
= 15*19,312/(2*0,688)
= 210,5233 psi




Tangential shear stress in the shell (left saddle, Seismic ,Vacuum)
Qshear = Q - w*(a + 2*H/3)

= 54.929,35 - 134,9969*(52,41 + 2*7,44/3)
= 47.184,58 lb
= K2,2*47.184,58/(23,656*0,688)
= 3.394,032 psi
Circumferential stress at the left saddle horns (Seismic ,Vacuum)
= -54.929,35/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*54.929,35/(2*(0,6882+0,6882))
= -5.056,105 psi
Circumferential stress at the left saddle wear plate horns (Seismic ,Vacuum)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -54.929,35/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*54.929,35/(2*0,6882)
= -8.458,564 psi
Ring compression in shell over left saddle (Seismic ,Vacuum)

= 0,7603*54.929,35/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 3.144,262 psi
Saddle splitting load (left, Seismic ,Vacuum)
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*54.929,35 / 23,9768
= 466,2058 psi



Load Case 3: Wind ,Operating
Longitudinal stress between saddles (Wind ,Operating, left saddle loading and geometry govern)
2
S1 = +- 3*K1*Q*(L/12) / ( *t)
2
*0,688)
= 627,9251 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi

Maximum compressive stress (shut down) S1c = S1 = 627,9251 psi

Longitudinal stress at the left saddle (Wind ,Operating)

= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
w = Wt/Le = 37.651,00/334,6833 = 112,4974 lb/in
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 112,4974*(2*7,44*52,41/3 + 52,412/2 - (242 - 7,442)/4)
= 169.105,7 lb-in
2
S2 = +- Mq*K1'/ ( *t)
2
*0,688)
= 1.311,401 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi


Tangential shear stress in the shell (left saddle, Wind ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 28.511,91 - 112,4974*(52,41 + 2*7,44/3)
= 22.057,93 lb
= K2,2*22.057,93/(23,656*0,688)
= 1.586,648 psi



Circumferential stress at the left saddle horns (Wind ,Operating)
= -28.511,91/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*28.511,91/(2*(0,6882+0,6882))
= -2.624,447 psi
Circumferential stress at the left saddle wear plate horns (Wind ,Operating)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -28.511,91/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*28.511,91/(2*0,6882)
= -4.390,545 psi
Ring compression in shell over left saddle (Wind ,Operating)

= 0,7603*28.511,91/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 1.632,077 psi
Saddle splitting load (left, Wind ,Operating)
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*28.511,91 / 23,9768
= 241,9911 psi
Load Case 4: Wind ,Test
Longitudinal stress between saddles (Wind ,Test, left saddle loading and geometry govern)
2
S1 = +- 3*K1*Q*(L/12) / ( *t)
2
*0,688)
= 602,7526 psi
Sp = P*R/(2*t)
= 1.416,392*23,312/(2*0,688)
= 23.996,32 psi

Maximum compressive stress (shut down) S1c = S1 = 602,7526 psi
Tensile stress is acceptable (<= 0,9*Sy = 97.500,00 psi)




Longitudinal stress at the left saddle (Wind ,Test)

= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
w = Wt/Le = 37.652,00/334,6833 = 112,5004 lb/in
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 112,5004*(2*7,44*52,41/3 + 52,412/2 - (242 - 7,442)/4)
= 169.110,1 lb-in
2
S2 = +- Mq*K1'/ ( *t)
2
*0,688)
= 1.311,435 psi
Sp = P*R/(2*t)
= 1.416,392*23,312/(2*0,688)
= 23.996,32 psi

Tensile stress is acceptable (<= 0,9*Sy = 97.500,00 psi)

Tangential shear stress in the shell (left saddle, Wind ,Test)
Qshear = Q - w*(a + 2*H/3)

= 27.368,91 - 112,5004*(52,41 + 2*7,44/3)
= 20.914,76 lb
= K2,2*20.914,76/(23,656*0,688)
= 1.504,419 psi
Circumferential stress at the left saddle horns (Wind ,Test)
= -27.368,91/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*27.368,91/(2*(0,6882+0,6882))
= -2.519,238 psi
Circumferential stress at saddle horns is acceptable (<= 0,9*Sy = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Wind ,Test)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -27.368,91/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*27.368,91/(2*0,6882)
= -4.214,535 psi
Circumferential stress at wear plate horns is acceptable (<= 0,9*Sy = 97.500,00 psi)



Ring compression in shell over left saddle (Wind ,Test)

= 0,7603*27.368,91/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 1.566,649 psi
Saddle splitting load (left, Wind ,Test)
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*27.368,91 / 23,9768
= 232,2901 psi
Stress in saddle is acceptable (<= 0,9*Sy = 34.200,00 psi)
Load Case 5: Wind ,Vacuum
Longitudinal stress between saddles (Wind ,Vacuum, left saddle loading and geometry govern)
2
S1 = +- 3*K1 *t)
2
= 3*0,330 *0,688)
= 627,9251 psi
Sp = P*R/(2*t)
= 15*23,312/(2*0,688)
= 254,1279 psi
Maximum tensile stress (shut down) S1t = S1 = 627,9251 psi

Maximum compressive stress S1c = S1 + Sp = 882,053 psi

Longitudinal stress at the right saddle (Wind ,Vacuum)

= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
w = Wt/Le = 37.651,00/334,6833 = 112,4974 lb/in
Bending moment at the right saddle:
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4)

= 112,4974*(2*10,55*58/3 + 582/2 - (202 - 10,552)/4)
= 226.992,6 lb-in
2
S2 = +- Mq*K1'/ ( *t)
2
*0,688)



= 2.549,654 psi
Sp = P*R/(2*t)
= 15*19,312/(2*0,688)
= 210,5233 psi


Tangential shear stress in the shell (left saddle, Wind ,Vacuum)
Qshear = Q - w*(a + 2*H/3)

= 28.511,91 - 112,4974*(52,41 + 2*7,44/3)
= 22.057,93 lb
= K2,2*22.057,93/(23,656*0,688)
= 1.586,648 psi
Circumferential stress at the left saddle horns (Wind ,Vacuum)
= -28.511,91/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*28.511,91/(2*(0,6882+0,6882))
= -2.624,447 psi
Circumferential stress at the left saddle wear plate horns (Wind ,Vacuum)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -28.511,91/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*28.511,91/(2*0,6882)
= -4.390,545 psi
Ring compression in shell over left saddle (Wind ,Vacuum)

= 0,7603*28.511,91/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 1.632,077 psi
Saddle splitting load (left, Wind ,Vacuum)
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*28.511,91 / 23,9768
= 241,9911 psi



Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 12.424,83 lb
Thermal expansion base shear = W*
Corroded root area for a 1 inch series 8 threaded bolt = 0,551 in2 ( 4 per saddle )
Bolt shear stress = 12.533,85/(0,551* 4) = 5686,86 psi
Anchor bolt stress is acceptable (<= 15.000,00 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 20.000,00 or 225.868,6 psi: (20.000,00)

2
Sc = Ki *E/(12*(1 - 0,32)*(di/tw)2)
2
*29.000.000/(12*(1 - 0,32)*(8,385/0,688)2)
= 225.868,6 psi
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))

= 8,385*0,688/(8,385*0,688 + 2*0,375*(15,74 - 1))
= 0,3428983
Fb = n*(As + 2*be*tw)*Sc
= 6*(5,6445 + 2*0,3428983*0,688)*20.000,00
= 733.959,4 lb
Saddle loading of 55.988,35 is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 12.424,83 * (53,54 - 16,53987)* 7,87 / 732,2853 + 54.929,35 / 57,70002
= 5.892,677 psi
The primary bending + axial stress in the saddle <= 20.000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes
one saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 24.958,68 * (53,54 - 16,53987)* 7,87 / 732,2853 + 54.929,35 / 57,70002
= 10.876,72 psi
The secondary bending + axial stress in the saddle < 2*Sy= 76.000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 8,3850, b = 7,5260 in

2 0,5
tb 1*q*b /(1,5*Sa))
= (0,8058*82,14953*7,5262/(1,5*20.000,00))0,5
= 0,3535 in
The base plate thickness of 1,0000 in is adequate.



Foundation bearing check
Sf = Qmax / (F*E)
= 55.988,35 / (15,74*43,3)
= 82,14953 psi
Concrete bearing stress < 750 psi ; satisfactory.



1.1.1.107 Seismic Code
Seismic calculations are reported in the saddle report.



1.1.1.108 Wind Code
Wind calculations are reported in the saddle report.



1.1.1.109 Lifting Lug #1
1.1.1.110 Geometry Inputs

Attached To MAJOR BARREL
Orientation Longitudinal
Length of Lug, L 10,0000"
Height of Lug, B 5,0000"
Thickness of Lug, t 1,0000"
Hole Diameter, d 2,0000"
Load eccentricity, a1 1,0000"
Distance from Load to shell or pad, a2 2,5000"
Weld size, tw 0,2500"
Width of Pad, Bp 6,0000"
Length of Pad, Lp 12,0000"
Pad Thickness, tp 0,5000"
Pad weld size, twp 0,2500"
Load angle normal to vessel, β -20,2800 °
Angular Position 0,00°
Load angle from vertical, υ -20,2800 °
1.1.1.111 Intermediate Values
Load factor 1,5000
Vessel Weight (new, incl. Load Factor), W 34076 lb
Lug Weight (new), Wlug 24 lb
Distance from center of gravity to this lug, x1 63,1254"
Distance from center of gravity to second lug, x2 83,8746"
Allowable stress, tensile, σt 20000 psi
Allowable stress, shear, σs 13500 psi
Allowable stress, bearing, σp 30000 psi
Allowable stress, bending, σb 22000 psi
Allowable stress, weld shear, τallowable 13500 psi
1.1.1.112 Summary Values
Required Lift pin diameter, dreqd 0,9887"
Required Lug thickness, treqd 0,3455"



Lug Stress Ratio, σratio 0,20
Weld Shear Stress Ratio, τratio 0,74
Lug design Acceptable
Local stresses (WRC 107) Acceptable
1.1.1.113 Lift Forces
Fr = force on vessel at lug
Fr = [W / cos(υ1)] * (1 - x1 / (x1 + x2))
= (34076,270) / cos(-20,2800) * (1 - 63,125/ (63,125 + 83,875))
= 20728 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
1.1.1.114 Lug Pin Diameter - Shear stress
dreqd = (2*Fr / (π*σs))0.5
= (2*20728,0039 / (π*13500,0))0.5 = 0,9887"
dreqd / d= 0,9887 / 2,0000 = 0,49 Acceptable
σ = Fr / A
= Fr / (2*(0.25*π*d2))
= 20728,0039 / (2*(0.25*π*2,00002))= 3298,9641 psi
σ / σs = 3298,96 / 13500,00 = 0,24 Acceptable

1.1.1.115 Lug Thickness - Tensile stress
treqd = Fr / ((L-d)*σt)
= 20728,0039 / ((10,0000 - 2,0000)*20000,0)= 0,1296"
treqd / t= 0,1296 / 1,0000 = 0,13 Acceptable
σ = Fr / A
= Fr / ((L - d)*t)
= 20728,0039 / ((10,0000 - 2,0000)*1,0000) = 2591,0005 psi
σ / σt = 2591,00 / 20000,00 = 0,13 Acceptable

1.1.1.116 Lug Thickness - Bearing stress
treqd = Fv / (d*σp)
= 20728,0039 / (2,0000*30000,0)
= 0,3455"
treqd / t = 0,3455 / 1,0000 =0,35 Acceptable
σ = Fv / Abearing
= Fv / (d*(t))
= 20728,0039 / (2,0000 *(1,0000))= 10364,0020 psi
σ / σp = 10364,00 / 30000,00 = 0,35 Acceptable

1.1.1.117 Lug Plate Stress
Lug stress tensile + bending during lift:
σ ratio = Ften / (Aten*σt) + Mbend / (Zbend*σb) ≤ 1.0
= (Fr * cos(α) ) / (t * L * σt) + (6 * abs(Fr * sin(α) * Hght - Fr * cos(α) * a1) ) / (t * L2 * σb) ≤ 1.0
20728*cos(-20,3) / (1,0000*10,0000*20000,0) + 6*abs(20728*sin(-20,3)*2,5000 - 20728*cos(-
=
20,3)*1,0000) / (1,0000*10,00002*22000,0)
0,20 Acceptable



1.1.1.118 Weld Stress
Weld stress, tensile, bending and shear during lift:
Shear stress at lift angle -20,28°; lift force = 20728,0039 lbf
Aweld =(0.707)*h*2*(L + t)
=(0.707)*0,2500*2*(10,0000 + 1,0000) = 3,8885 in²
τt =Fr * cos(α) / Aweld

=20728 * cos(-20,3) / 3,8885 = 5000,1475 psi
τb =M * c / I
=3 * (Fr * sin(α) * Hght - Fr * cos(α) * a1) / (0.707 * h * L * (3*t + L))
3 * abs(20728 * sin(-20,3) * 2,5000 - 20728 * cos(-20,3) * 1,0000) /
= = 4883,6011 psi
(22,9775)
τs =Fr * sin(α) / Aweld

= -1847,6267
=20728 * sin(-20,3) / 3,8885
psi
τ ratio =sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1.0

=sqr ( (5000,1475 + 4883,6011)2 + (-1847,6267)2 ) / 13500,00 = 0,74 Acceptable
Pad Weld Stress, tensile, bending and shear during lift:
Shear stress at lift angle -20,28°; lift force = 20728,0039 lbf
Aweld =(0.707)*hp*2*(Lp + Bp)
=(0.707)*0,2500*2*(12,0000 + 6,0000) = 6,3630 in²

=20728 * cos(-20,3) / 6,3630 = 3055,6458 psi
τb =M * c / I
=3 * (Fr * sin(α) * Hght - Fr * cos(α) * a1) / (0.707 * h * Lp * (3*Wp + Lp))
3 * abs(20728 * sin(-20,3) * 3,0000 - 20728 * cos(-20,3) * 1,0000) /
= = 1932,8885 psi
(63,6300)

= -1129,1053
=20728 * sin(-20,3) / 6,3630
psi

=sqr ( (3055,6458 + 1932,8885)2 + (-1129,1053)2 ) / 13500,00 = 0,38 Acceptable



1.1.1.119 WRC 107 Analysis
1.1.1.120 Geometry
Height(radial): 5,0000" Pad Thickness: 0,5000"
Width (circumferential): 1,0000" Pad Width: 6,0000"
Length 10,0000" Pad Length: 12,0000"
Fillet Weld Size: 0,2500" Pad Weld Size: 0,2500"
Location Angle: 0,00°
Applied Loads
Radial load: Pr = -19.443,07 lbf

Circumferential moment: Mc = 0,00 lbf-in
Circumferential shear: Vc = 0,00 lbf
Longitudinal moment: ML = -2.110,42 lbf-in
Longitudinal shear: VL = -7.184,50 lbf
Torsion moment: Mt = 0,00 lbf-in
Internal pressure: P = 0,000 psi
Mean shell radius: Rm = 23,6560 in
Shell yield stress: Sy = 65.000,00 psi
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =19,9125
C1 = 0,7500, C2 = 3,0000 in
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri/t = 0 psi
Local longitudinal pressure stress = P*Ri/2t = 0 psi
Maximum combined stress (PL+Pb+Q) = 20.072,00 psi

Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 2.675,00 psi

Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi
The maximum local primary membrane stress (PL) is within allowable limits.



Stresses at the lug edge per WRC Bulletin 107
Figure value Au Al Bu Bl Cu Cl Du Dl
3C* 3,5135 0,0938 0 0 0 0 2.431 2.431 2.431 2.431
4C* 3,8176 0,0761 2.641 2.641 2.641 2.641 0 0 0 0
- -
1C 0,2129 0,0558 0 0 0 0 17.598 17.598
17.598 17.598
- -
2C-1 0,1768 0,0558 14.614 14.614 0 0 0 0
14.614 14.614
3A* 0,1706 0,0503 0 0 0 0 0 0 0 0
1A 0,1067 0,0654 0 0 0 0 0 0 0 0
3B* 1,2733 0,0799 34 34 -34 -34 0 0 0 0
1B-1 0,0588 0,0715 312 -312 -312 312 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
- - - -
Total circumferential stress 17.601 16.909 20.029 20.029
12.251 11.695 15.167 15.167
Primary membrane circumferential
2.675 2.675 2.607 2.607 2.431 2.431 2.431 2.431
stress*
3C* 3,6687 0,0761 2.538 2.538 2.538 2.538 0 0 0 0
4C* 3,7303 0,0938 0 0 0 0 2.581 2.581 2.581 2.581
- -
1C-1 0,1839 0,0793 15.201 15.201 0 0 0 0
15.201 15.201
- -
2C 0,1402 0,0793 0 0 0 0 11.589 11.589
11.589 11.589
4A* 0,2297 0,0503 0 0 0 0 0 0 0 0
2A 0,0598 0,0911 0 0 0 0 0 0 0 0
4B* 0,3363 0,0799 16 16 -16 -16 0 0 0 0
2B-1 0,0870 0,0985 335 -335 -335 335 0 0 0 0
- -
Total longitudinal stress 18.090 17.388 14.170 -9.008 14.170 -9.008
12.982 12.344
Primary membrane longitudinal stress* 2.554 2.554 2.522 2.522 2.581 2.581 2.581 2.581
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 504 504 -504 -504
Total Shear stress 0 0 0 0 504 504 -504 -504
- - - -
Combined stress (PL+Pb+Q) 18.090 17.388 20.072 20.072
12.982 12.344 15.208 15.208
Note: * denotes primary stress.



Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =34,3837
C1 = 3,2500, C2 = 6,2500 in





Stresses at the pad edge per WRC Bulletin 107
3C* 2,5429 0,2490 0 0 0 0 3.038 3.038 3.038 3.038
4C* 4,7378 0,2149 5.660 5.660 5.660 5.660 0 0 0 0
- -
1C 0,0849 0,1759 0 0 0 0 20.924 20.924
20.924 20.924
- -
2C-1 0,0512 0,1759 12.619 12.619 0 0 0 0
12.619 12.619
3A* 1,3452 0,1709 0 0 0 0 0 0 0 0
1A 0,0829 0,1856 0 0 0 0 0 0 0 0
3B* 3,5667 0,2125 79 79 -79 -79 0 0 0 0
1B-1 0,0291 0,1986 166 -166 -166 166 0 0 0 0
- -
Total circumferential stress 18.524 -7.046 18.034 -6.872 23.962 23.962
17.886 17.886
5.739 5.739 5.581 5.581 3.038 3.038 3.038 3.038
stress*
3C* 3,0442 0,2149 3.637 3.637 3.637 3.637 0 0 0 0
4C* 4,3987 0,2490 0 0 0 0 5.255 5.255 5.255 5.255
- -
1C-1 0,0689 0,2210 16.981 16.981 0 0 0 0
16.981 16.981
2C 0,0382 0,2210 0 0 0 0 9.415 -9.415 9.415 -9.415
4A* 2,3239 0,1709 0 0 0 0 0 0 0 0
2A 0,0384 0,2264 0 0 0 0 0 0 0 0
4B* 1,4019 0,2125 45 45 -45 -45 0 0 0 0
2B-1 0,0400 0,2350 192 -192 -192 192 0 0 0 0
- -
Total longitudinal stress 20.855 20.381 14.670 -4.160 14.670 -4.160
13.491 13.197
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 418 418 -418 -418
Total Shear stress 0 0 0 0 418 418 -418 -418
- - - -
Combined stress (PL+Pb+Q) 20.855 20.381 23.981 23.981
13.491 13.197 17.899 17.899



1.1.1.121 Lifting Lug #2
1.1.1.122 Geometry Inputs

Attached To MAJOR BARREL
Orientation Longitudinal
Length of Lug, L 10,0000"
Height of Lug, B 5,0000"
Thickness of Lug, t 1,0000"
Hole Diameter, d 2,0000"
Load eccentricity, a1 1,0000"
Distance from Load to shell or pad, a2 2,5000"
Weld size, tw 0,2500"
Width of Pad, Bp 6,0000"
Length of Pad, Lp 12,0000"
Pad Thickness, tp 0,5000"
Pad weld size, twp 0,2500"
Load angle normal to vessel, β 20,2800 °
Angular Position 0,00°
Load angle from vertical, υ 20,2800 °
1.1.1.123 Intermediate Values
Load factor 1,5000
Vessel Weight (new, incl. Load Factor), W 34076 lb
Lug Weight (new), Wlug 24 lb
Distance from center of gravity to this lug, x1 83,8746"
Distance from center of gravity to second lug, x2 63,1254"
Allowable stress, tensile, σt 20000 psi
Allowable stress, shear, σs 13500 psi
Allowable stress, bearing, σp 30000 psi
Allowable stress, bending, σb 22000 psi
Allowable stress, weld shear, τallowable 13500 psi
1.1.1.124 Summary Values
Required Lift pin diameter, dreqd 0,8577"
Required Lug thickness, treqd 0,2600"



Lug Stress Ratio, σratio 0,08
Weld Shear Stress Ratio, τratio 0,31
Lug design Acceptable
Local stresses (WRC 107) Acceptable
1.1.1.125 Lift Forces
Fr = force on vessel at lug
Fr = [W / cos(υ1)] * (1 - x1 / (x1 + x2))
= (34076,270) / cos(20,2800) * (1 - 83,875/ (83,875 + 63,125))
= 15600 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
1.1.1.126 Lug Pin Diameter - Shear stress
dreqd = (2*Fr / (π*σs))0.5
= (2*15600,2559 / (π*13500,0))0.5 = 0,8577"
dreqd / d= 0,8577 / 2,0000 = 0,43 Acceptable
σ = Fr / A
= Fr / (2*(0.25*π*d2))
= 15600,2559 / (2*(0.25*π*2,00002))= 2482,8577 psi
σ / σs = 2482,86 / 13500,00 = 0,18 Acceptable

1.1.1.127 Lug Thickness - Tensile stress
treqd = Fr / ((L-d)*σt)
= 15600,2559 / ((10,0000 - 2,0000)*20000,0)= 0,0975"
treqd / t= 0,0975 / 1,0000 = 0,10 Acceptable
σ = Fr / A
= Fr / ((L - d)*t)
= 15600,2559 / ((10,0000 - 2,0000)*1,0000) = 1950,0320 psi
σ / σt = 1950,03 / 20000,00 = 0,10 Acceptable

1.1.1.128 Lug Thickness - Bearing stress
treqd = Fv / (d*σp)
= 15600,2559 / (2,0000*30000,0)
= 0,2600"
treqd / t = 0,2600 / 1,0000 =0,26 Acceptable
σ = Fv / Abearing
= Fv / (d*(t))
= 15600,2559 / (2,0000 *(1,0000))= 7800,1279 psi
σ / σp = 7800,13 / 30000,00 = 0,26 Acceptable
1.1.1.129 Lug Plate Stress

Lug stress tensile + bending during lift:


σ ratio = Ften / (Aten*σt) + Mbend / (Zbend*σb) ≤ 1.0
= (Fr * cos(α) ) / (t * L * σt) + (6 * abs(Fr * sin(α) * Hght - Fr * cos(α) * a1) ) / (t * L2 * σb) ≤ 1.0
15600*cos(20,3) / (1,0000*10,0000*20000,0) + 6*abs(15600*sin(20,3)*2,5000 -
=
15600*cos(20,3)*1,0000) / (1,0000*10,00002*22000,0)
= 0,08 Acceptable
1.1.1.130 Weld Stress
Weld stress, tensile, bending and shear during lift:
Shear stress at lift angle 20,28°; lift force = 15600,2559 lbf
Aweld =(0.707)*h*2*(L + t)
=(0.707)*0,2500*2*(10,0000 + 1,0000) = 3,8885 in²

=15600 * cos(20,3) / 3,8885 = 3763,1978 psi
τb =M * c / I
=3 * (Fr * sin(α) * Hght - Fr * cos(α) * a1) / (0.707 * h * L * (3*t + L))
=3 * abs(15600 * sin(20,3) * 2,5000 - 15600 * cos(20,3) * 1,0000) / (22,9775)= 145,6101 psi

=15600 * sin(20,3) / 3,8885 = 1390,5560 psi

=sqr ( (3763,1978 + 145,6101)2 + (1390,5560)2 ) / 13500,00 = 0,31 Acceptable
Pad Weld Stress, tensile, bending and shear during lift:
Shear stress at lift angle 20,28°; lift force = 15600,2559 lbf
Aweld =(0.707)*hp*2*(Lp + Bp)
=(0.707)*0,2500*2*(12,0000 + 6,0000) = 6,3630 in²

=15600 * cos(20,3) / 6,3630 = 2299,7322 psi
τb =M * c / I
=3 * (Fr * sin(α) * Hght - Fr * cos(α) * a1) / (0.707 * h * Lp * (3*Wp + Lp))
=3 * abs(15600 * sin(20,3) * 3,0000 - 15600 * cos(20,3) * 1,0000) / (63,6300)= 74,8862 psi

=15600 * sin(20,3) / 6,3630 = 849,7842 psi

=sqr ( (2299,7322 + 74,8862)2 + (849,7842)2 ) / 13500,00 = 0,19 Acceptable



1.1.1.131 WRC 107 Analysis
1.1.1.132 Geometry
Height(radial): 5,0000" Pad Thickness: 0,5000"
Width (circumferential): 1,0000" Pad Width: 6,0000"
Length 10,0000" Pad Length: 12,0000"
Fillet Weld Size: 0,2500" Pad Weld Size: 0,2500"
Location Angle: 0,00°
Applied Loads
Radial load: Pr = -14.633,20 lbf

Circumferential moment: Mc = 0,00 lbf-in
Circumferential shear: Vc = 0,00 lbf
Longitudinal moment: ML = 30.854,73 lbf-in
Longitudinal shear: VL = 5.407,18 lbf
Torsion moment: Mt = 0,00 lbf-in
Internal pressure: P = 0,000 psi
Mean shell radius: Rm = 23,6560 in
Shell yield stress: Sy = 65.000,00 psi
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =19,9125
C1 = 0,7500, C2 = 3,0000 in
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.





Stresses at the lug edge per WRC Bulletin 107
3C* 3,5135 0,0938 0 0 0 0 1.829 1.829 1.829 1.829
4C* 3,8176 0,0761 1.988 1.988 1.988 1.988 0 0 0 0
- -
1C 0,2129 0,0558 0 0 0 0 13.244 13.244
13.244 13.244
- -
2C-1 0,1768 0,0558 10.999 10.999 0 0 0 0
10.999 10.999
3A* 0,1706 0,0503 0 0 0 0 0 0 0 0
1A 0,1067 0,0654 0 0 0 0 0 0 0 0
3B* 1,2733 0,0799 -496 -496 496 496 0 0 0 0
1B-1 0,0588 0,0715 -4.563 4.563 4.563 -4.563 0 0 0 0
- - -
Total circumferential stress 7.928 -4.944 18.046 15.073 15.073
13.078 11.415 11.415
1.492 1.492 2.484 2.484 1.829 1.829 1.829 1.829
stress*
3C* 3,6687 0,0761 1.910 1.910 1.910 1.910 0 0 0 0
4C* 3,7303 0,0938 0 0 0 0 1.942 1.942 1.942 1.942
- -
1C-1 0,1839 0,0793 11.440 11.440 0 0 0 0
11.440 11.440
2C 0,1402 0,0793 0 0 0 0 8.722 -8.722 8.722 -8.722
4A* 0,2297 0,0503 0 0 0 0 0 0 0 0
2A 0,0598 0,0911 0 0 0 0 0 0 0 0
4B* 0,3363 0,0799 -233 -233 233 233 0 0 0 0
2B-1 0,0870 0,0985 -4.897 4.897 4.897 -4.897 0 0 0 0
-
Total longitudinal stress 8.220 -4.866 18.480 10.664 -6.780 10.664 -6.780
14.194
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -379 -379 379 379
Total Shear stress 0 0 0 0 -379 -379 379 379
- - -
Combined stress (PL+Pb+Q) 8.220 -4.944 18.480 15.105 15.105
14.194 11.446 11.446
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =34,3837



C1 = 3,2500, C2 = 6,2500 in





Stresses at the pad edge per WRC Bulletin 107
3C* 2,5429 0,2490 0 0 0 0 2.286 2.286 2.286 2.286
4C* 4,7378 0,2149 4.260 4.260 4.260 4.260 0 0 0 0
- -
1C 0,0849 0,1759 0 0 0 0 15.748 15.748
15.748 15.748
2C-1 0,0512 0,1759 9.497 -9.497 9.497 -9.497 0 0 0 0
3A* 1,3452 0,1709 0 0 0 0 0 0 0 0
1A 0,0829 0,1856 0 0 0 0 0 0 0 0
3B* 3,5667 0,2125 -1.152 -1.152 1.152 1.152 0 0 0 0
1B-1 0,0291 0,1986 -2.423 2.423 2.423 -2.423 0 0 0 0
- -
Total circumferential stress 10.182 -3.966 17.332 -6.508 18.034 18.034
13.462 13.462
3.108 3.108 5.412 5.412 2.286 2.286 2.286 2.286
stress*
3C* 3,0442 0,2149 2.737 2.737 2.737 2.737 0 0 0 0
4C* 4,3987 0,2490 0 0 0 0 3.955 3.955 3.955 3.955
- -
1C-1 0,0689 0,2210 12.780 12.780 0 0 0 0
12.780 12.780
2C 0,0382 0,2210 0 0 0 0 7.086 -7.086 7.086 -7.086
4A* 2,3239 0,1709 0 0 0 0 0 0 0 0
2A 0,0384 0,2264 0 0 0 0 0 0 0 0
4B* 1,4019 0,2125 -655 -655 655 655 0 0 0 0
2B-1 0,0400 0,2350 -2.814 2.814 2.814 -2.814 0 0 0 0
-
Total longitudinal stress 12.048 -7.884 18.986 11.041 -3.131 11.041 -3.131
12.202
Shear from Mt 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -314 -314 314 314
Total Shear stress 0 0 0 0 -314 -314 314 314
- - -
Combined stress (PL+Pb+Q) 12.048 -7.884 18.986 18.048 18.048
12.202 13.472 13.472



NOZZLES
( FEA )
FINITE ELEMENT
ANALYSIS
Results were generated with the finite
element program FE/Pipe®. Stress results
are post-processed in accordance with the
rules specified in ASME Section III and
ASME Section VIII, Division 2.
ANALYSIS SOFTWARE
ANSYS 9.0
PREPARED BY : MECH.ENG.IHSAN AKGUN
( PRESSURE VESSELS ENGINEER )



Tabular Results – KICKER NOZZLE
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:52:43 2006.
 Model Notes
 Load Case Report
 Solution Data
 ASME Code Stress Output Plots
 ASME Overstressed Areas
 Highest Primary Stress Ratios
 Highest Secondary Stress Ratios
 Highest Fatigue Stress Ratios
 Stress Intensification Factors
 Allowable Loads
 Flexibilities
 Graphical Results



Model Notes
Input Echo:
Model Type : Cylindrical Shell
Parent Outside Diameter : 48.000 in.

Thickness : 0.688 in.
Fillet Along Shell : 1.000 in.
Parent Properties:
Cold Allowable : 65000.0 psi
Hot Allowable : 65000.0 psi
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio : 0.300
Weight Density : 0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter : 14.000 in.

Length : 19.034 in.
Nozzle Weld Length : 1.000 in.
RePad Width : 6.000 in.
RePad Thickness : 1.000 in.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 78.970 in.
Distance from Bottom : 98.030 in.
Nozzle Properties
Weight Density : 0.283 lb./cu.in. (NOT USED)
Design Operating Cycles : 0.

Ambient Temperature (Deg.) : 70.00
Nozzle Pressure : 1089.2 psi
Vessel Pressure : 1089.2 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding

the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.



SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small

geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad

connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector : 0.000 0.000 1.000

Nozzle Orientation Vector : -1.000 0.000 0.000
Load Case Report
Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and

Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1

Pressure Case 1
2 Operating (Fatigue Calc Performed)
Operating case run to compute the extreme operating

stress state to be used in the shakedown and peak
stress calculations.

Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Force Case (Axial)




Force Case (Inplane)

Force Case (Outplane)

Force Case (Torsion)

Pressure Case 1
Solution Data
Maximum Solution Row Size = 972

Number of Nodes = 2028
Number of Elements = 668
Number of Solution Cases = 7
Largest On-Diagonal Stiffness = 570809133121069.

Smallest On-Diagonal Stiffness = 2.
Largest Off-Diagonal Stiffness = 17771940538827.

Smallest Off-Diagonal Stiffness = 1.
Summation of Loads per Case
Case # FX FY FZ
1 29191. 0. 1914718.
2 29191. 0. 1914718.
3 0. 0. -2164368.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 29191. 0. 1914718.



Equation Coefficient (Stiffness) Distribution)
OnDiagonal Number of Average

Percentile Coefficients Stiffness
90-to-100% 1 570809133121069.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 2 69926728300438.
1-to-10% 201 18847533543418.
.1-to- 1% 410 1428818046465.
.01-to-.1% 300 251646588286.
.001-to-.01% 56 25768600257.
.0001-TO-.001% 11198 110499319.
OFF Diagonal Number of Average

90-to-100% 8 16918108624334.
70-to-90% 31 13930091755029.
50-to-70% 45 10316248571499.
30-to-50% 93 7060982396331.
10-to-30% 516 2980979054368.
1-to-10% 2391 614741686375.
.1-to- 1% 8469 58244264347.
.01-to-.1% 7898 7931343623.
.001-to-.01% 2985 765396589.
.0001-TO-.001% 531298 5127749.
ASME Code Stress Output Plots
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3



ASME Overstressed Areas
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Highest Primary Stress Ratios
Pad/Header at Junction
Pl 1.5(k)Smh Primary Membrane Load Case 1

24,913 97,500 Plot Reference:
psi psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
25%
Branch at Junction

96%
Branch Transition

31%
Pad Outer Edge Weld

43%
Header Outside Pad Area

39%



Highest Secondary Stress Ratios
Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2

psi psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
22%
Branch at Junction

76%
Branch Transition

17%
Pad Outer Edge Weld
Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2

psi psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
29%

24%



Highest Fatigue Stress Ratios
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2

29,358 568,400 Stress Concentration Factor = 1.350
psi psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 22215.8
5% "B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:
Pad Outer Edge Weld
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2

Plot Reference:

Plot Reference:



Stress Intensification Factors
Branch/Nozzle Sif Summary
Peak Primary Secondary

Axial : 1.279 1.237 1.894
Inplane : 1.324 1.171 1.962
Outplane: 0.494 0.965 0.988
Torsion : 1.956 2.388 2.897
Pressure: 1.038 1.112 1.538
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD : 48.000 in.

Pipe Thk: 0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.
B31.3
Peak Stress Sif .... 0.000 Axial
6.380 Inplane
7.825 Outplane
1.000 Torsional
B31.1
7.825 Inplane
7.825 Outplane
7.825 Torsional
WRC 330
3.829 Inplane
7.825 Outplane
3.829 Torsional



Allowable Loads
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force (lb. ) 2125186. 164900. 247350.
Inplane Moment (in. lb.) 6126511. 336141. 713062.
Outplane Moment (in. lb.) 31475014. 2516291. 5337860.
Torsional Moment (in. lb.) 3564401. 276573. 414859.
Pressure (psi ) 1419.60 1089.15 1089.15
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Axial Force (lb. ) 2145783. 23027. 34541.
Pressure (psi ) 1125.38 1089.15 1089.15
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 14.000 in.

Wall Thickness = 1.406 in.



The following stiffness(es) were not generated because
of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness

Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness
Finite Element Model
 Finite Element Model
Elements at Discontinuity
 1) Pl < 1.5(k)Smh (SUS Membrane) Case 1

 2) Qb < 3(Smh) (SUS Bending) Case 1
 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3















Tabular Results – SAFETY VALVE NOZZLE
 Model Notes
 Solution Data
 Allowable Loads
 Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 8.224 in.
Nozzle Properties









Nozzle Orientation Vector : 0.000 1.000 0.000



Load Case Report

1 Sustained

and Table 4-120.1

Pressure Case 1


Pressure Case 1

Force Case (Axial)







Pressure Case 1
Solution Data



Case # FX FY FZ
1 0. -690. 1913428.
2 0. -690. 1913428.
3 0. 0. -3260.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. -690. 1913428.

90-to-100% 1 4295943931706271.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 0 0.
1-to-10% 169 72613018143028.
.1-to- 1% 505 20362590987501.
.01-to-.1% 11 3954054177645.
.001-to-.01% 360 164677717581.
.0001-TO-.001% 55618 59830311.



90-to-100% 1 154868293220201.
70-to-90% 0 0.
50-to-70% 8 83061024980278.
30-to-50% 26 58496018324935.
10-to-30% 365 25187989629765.
1-to-10% 2069 5031908829842.
.1-to- 1% 2729 642071029000.
.01-to-.1% 3695 58547066491.
.001-to-.01% 3130 5784637537.
.0001-TO-.001% 2601802 4005482.




22%
Branch at Junction

63%
Branch Transition

10%
Pad Outer Edge Weld

41%

38%
Branch removed from Junction

11%




27%
Branch at Junction

63%
Branch Transition

6%
Pad Outer Edge Weld

30%

21%

9%




Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:




Plot Reference:

Axial : 1.480 1.223 2.192
Inplane : 1.489 1.206 2.206
Outplane: 0.278 0.424 0.428
Torsion : 1.997 2.147 2.959
Pressure: 1.042 1.065 1.543

from PD/2T.

Pipe Thk: 0.688 in.
B31.3
1.354 Inplane
1.689 Outplane
1.000 Torsional
B31.1
1.689 Inplane
1.689 Outplane
1.689 Torsional
WRC 330
4.842 Inplane
1.689 Outplane
4.842 Torsional



Allowable Loads

Axial Force (lb. ) 31792. 3837. 5755.
Pressure (psi ) 1705.85 1088.28 1088.28

Axial Force (lb. ) 35510. 4274. 6411.
Pressure (psi ) 1703.36 1088.28 1088.28
NOTES:


allowable stress.






Flexibilities




















Tabular Results – PRESSURE INDICATOR NOZZLE
 Model Notes
 Solution Data
 Allowable Loads
 Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 8.224 in.
Nozzle Properties












Load Case Report

1 Sustained

and Table 4-120.1

Pressure Case 1


Pressure Case 1

Force Case (Axial)







Pressure Case 1
Solution Data



Case # FX FY FZ
1 0. -1920. 1913380.
2 0. -1920. 1913380.
3 0. 0. -19315.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. -1920. 1913380.

90-to-100% 1 2260959841002897.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 0 0.
1-to-10% 230 40789786900638.
.1-to- 1% 284 11204893314808.
.01-to-.1% 305 387555834680.
.001-to-.01% 56 212116879908.
.0001-TO-.001% 31452 124814867.



90-to-100% 1 73008354295878.
70-to-90% 2 56021239410099.
50-to-70% 14 44699733559599.
30-to-50% 69 26999937560756.
10-to-30% 391 12349623514344.
1-to-10% 2168 2451306080096.
.1-to- 1% 2966 257418927152.
.01-to-.1% 3902 27272436386.
.001-to-.01% 7093 2346311195.
.0001-TO-.001% 1469682 4606847.




16%
Branch at Junction

53%
Branch Transition

10%
Pad Outer Edge Weld

44%

38%

12%




23%
Branch at Junction

48%
Branch Transition

7%
Pad Outer Edge Weld

30%

22%

10%




Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:




Plot Reference:

Axial : 1.608 1.251 2.383
Inplane : 1.630 1.234 2.416
Outplane: 0.298 0.488 0.496
Torsion : 2.292 2.150 3.395
Pressure: 1.043 1.145 1.545

from PD/2T.

Pipe Thk: 0.688 in.
B31.3
1.939 Inplane
2.374 Outplane
1.000 Torsional
B31.1
2.374 Inplane
2.374 Outplane
2.374 Torsional
WRC 330
3.745 Inplane
2.374 Outplane
3.745 Torsional



Allowable Loads

Axial Force (lb. ) 151117. 25878. 38817.
Pressure (psi ) 2238.04 1088.28 1088.28

Axial Force (lb. ) 161974. 24856. 37284.
Pressure (psi ) 2016.70 1088.28 1088.28
NOTES:


allowable stress.






Flexibilities




















Tabular Results – VENT NOZZLE
 Model Notes
 Solution Data
 Allowable Loads
 Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 8.224 in.
Nozzle Properties












Load Case Report

1 Sustained

and Table 4-120.1

Pressure Case 1


Pressure Case 1

Force Case (Axial)







Pressure Case 1
Solution Data



Case # FX FY FZ
1 0. -1920. 1913380.
2 0. -1920. 1913380.
3 0. 0. -19315.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. -1920. 1913380.

90-to-100% 1 2260959840151130.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 0 0.
1-to-10% 230 40789785583809.
.1-to- 1% 284 11204892004910.
.01-to-.1% 305 387555834680.
.001-to-.01% 56 212116879908.
.0001-TO-.001% 30912 126271357.



90-to-100% 1 73008354252872.
70-to-90% 2 56021239344498.
50-to-70% 14 44699733493634.
30-to-50% 69 26999937240812.
10-to-30% 391 12349622944205.
1-to-10% 2168 2451305982331.
.1-to- 1% 2966 257418924999.
.01-to-.1% 3902 27272436376.
.001-to-.01% 7066 2350575336.
.0001-TO-.001% 1444481 4629580.




16%
Branch at Junction

53%
Branch Transition

10%
Pad Outer Edge Weld

44%

38%

12%




23%
Branch at Junction

48%
Branch Transition

7%
Pad Outer Edge Weld

30%

21%

10%




Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:




Plot Reference:

Axial : 1.617 1.254 2.396
Inplane : 1.639 1.237 2.429
Outplane: 0.298 0.489 0.496
Torsion : 2.302 2.151 3.411
Pressure: 1.058 1.144 1.568

from PD/2T.

Pipe Thk: 0.688 in.
B31.3
1.939 Inplane
2.374 Outplane
1.000 Torsional
B31.1
2.374 Inplane
2.374 Outplane
2.374 Torsional
WRC 330
3.745 Inplane
2.374 Outplane
3.745 Torsional



Allowable Loads

Axial Force (lb. ) 150769. 25978. 38967.
Pressure (psi ) 2252.73 1088.28 1088.28

Axial Force (lb. ) 161555. 25047. 37570.
Pressure (psi ) 2034.56 1088.28 1088.28
NOTES:


allowable stress.






Flexibilities




















Tabular Results – DREYN NOZZLE
 Model Notes
 Solution Data
 Allowable Loads
 Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 8.224 in.
Nozzle Properties









Nozzle Orientation Vector : 0.000 -1.000 0.000



Load Case Report

1 Sustained

and Table 4-120.1

Pressure Case 1


Pressure Case 1

Force Case (Axial)







Pressure Case 1
Solution Data



Case # FX FY FZ
1 0. 4508. 1916348.
2 0. 4508. 1916348.
3 0. 0. -107195.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 4508. 1916348.

90-to-100% 1 1067930861985906.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 0 0.
1-to-10% 217 25770767440426.
.1-to- 1% 162 6738753807609.
.01-to-.1% 360 417757334730.
.001-to-.01% 220 23442179964.
.0001-TO-.001% 17508 106026062.



90-to-100% 4 23820449237183.
70-to-90% 26 18754250496661.
50-to-70% 47 13966185990012.
30-to-50% 154 9172528380065.
10-to-30% 642 4009353278465.
1-to-10% 2024 949099084778.
.1-to- 1% 3434 89909508913.
.01-to-.1% 7690 7525601847.
.001-to-.01% 7535 1048777024.
.0001-TO-.001% 823413 3827609.




18%
Branch at Junction

55%
Branch Transition

16%
Pad Outer Edge Weld

45%

40%




23%
Branch at Junction

53%
Branch Transition

13%
Pad Outer Edge Weld

32%

32%




Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:




Axial : 1.638 1.271 2.427
Inplane : 1.675 1.254 2.482
Outplane: 0.375 0.594 0.751
Torsion : 2.403 2.187 3.560
Pressure: 1.132 1.165 1.677

from PD/2T.

Pipe Thk: 0.688 in.
B31.3
2.997 Inplane
3.669 Outplane
1.000 Torsional
B31.1
3.669 Inplane
3.669 Outplane
3.669 Torsional
WRC 330
3.745 Inplane
3.669 Outplane
3.745 Torsional



Allowable Loads

Axial Force (lb. ) 424782. 66379. 99568.
Pressure (psi ) 2051.99 1090.02 1090.02

Axial Force (lb. ) 438902. 64391. 96587.
Pressure (psi ) 1946.91 1090.02 1090.02
NOTES:


allowable stress.






Flexibilities




















Tabular Results – KICKER NOZZLE 2
 Model Notes
 Solution Data
 Allowable Loads
 Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 19.034 in.
Nozzle Properties









Nozzle Orientation Vector : -1.000 0.000 0.000
Load Case Report




1 Sustained

and Table 4-120.1

Pressure Case 1


Pressure Case 1

Force Case (Axial)




Pressure Case 1



Solution Data



Case # FX FY FZ
1 29191. 0. 1914718.
2 29191. 0. 1914718.
3 0. 0. -2164368.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 29191. 0. 1914718.

90-to-100% 1 570809133119139.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 2 69926728300522.
1-to-10% 201 18847557330940.
.1-to- 1% 410 1428819278905.
.01-to-.1% 300 251646588286.
.001-to-.01% 56 25768600257.
.0001-TO-.001% 11198 110503057.

90-to-100% 8 16918108629091.
70-to-90% 31 13930091981812.
50-to-70% 45 10316249594375.
30-to-50% 93 7060985608352.
10-to-30% 516 2980979810043.
1-to-10% 2391 614741859315.
.1-to- 1% 8469 58244265101.
.01-to-.1% 7898 7931343623.
.001-to-.01% 3033 758503730.
.0001-TO-.001% 531125 5104309.




25%
Branch at Junction

95%



Branch Transition

30%
Pad Outer Edge Weld

43%

39%

21%
Branch at Junction

75%
Branch Transition

17%
Pad Outer Edge Weld



32%

25%

Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:



Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Axial : 1.306 1.249 1.935
Inplane : 1.351 1.183 2.002
Outplane: 0.495 0.966 0.990
Torsion : 1.971 2.393 2.920
Pressure: 1.127 1.115 1.670

from PD/2T.

Pipe Thk: 0.688 in.



B31.3
6.380 Inplane
7.825 Outplane
1.000 Torsional
B31.1
7.825 Inplane
7.825 Outplane
7.825 Torsional
WRC 330
3.829 Inplane
7.825 Outplane
3.829 Torsional
Allowable Loads

Axial Force (lb. ) 2101248. 171222. 256833.
Pressure (psi ) 1441.55 1089.15 1089.15

Axial Force (lb. ) 2122541. 32086. 48129.
Pressure (psi ) 1140.89 1089.15 1089.15
NOTES:


allowable stress.





Flexibilities




















Tabular Results – PIG SIGNAL NOZZLE
 Model Notes
 Solution Data
 Allowable Loads
 Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 7.529 in.
Nozzle Properties









Load Case Report




1 Sustained

and Table 4-120.1

Pressure Case 1


Pressure Case 1

Force Case (Axial)




Pressure Case 1



Solution Data



Case # FX FY FZ
1 0. -1552. 1321342.
2 0. -1552. 1321342.
3 0. 0. -19315.
4 0. 0. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. -1552. 1321342.

90-to-100% 1 1094857341535433.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 0 0.
1-to-10% 226 20637178549270.
.1-to- 1% 221 6648541463801.
.01-to-.1% 360 223528405812.
.001-to-.01% 0 0.
.0001-TO-.001% 21620 117408155.

90-to-100% 1 31822879340700.
70-to-90% 4 25732179681041.
50-to-70% 16 18294382104461.
30-to-50% 77 11990350168488.
10-to-30% 495 5385767706974.
1-to-10% 2214 1138166925784.
.1-to- 1% 3054 96904740640.
.01-to-.1% 3274 11506959077.
.001-to-.01% 9109 1109032375.
.0001-TO-.001% 1009012 3797905.




14,167 97,500 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi psi Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
14% NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:



Branch at Junction

11,360 25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
44% NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
Branch Transition

2,629 25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
10% NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
Pad Outer Edge Weld

35,684 97,500 Sect VIII Ref: AD-140, 4-112(i), 4-133,
36% NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:

31,577 97,500 Sect VIII Ref: AD-140, 4-112(i), 4-133,
32% NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:

3,018 25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
11% NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:




37,238 195,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi psi Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
19% Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
Branch at Junction

21,043 51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
41% Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
Branch Transition

3,913 51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
7% Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
Pad Outer Edge Weld

49,869 195,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
25% Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:




36,054 195,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
18% Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:

5,045 51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
9% Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:

Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
Branch at Junction

Plot Reference:



Branch Transition

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:




Axial : 1.596 1.249 2.365
Inplane : 1.620 1.228 2.399
Outplane: 0.341 0.572 0.580
Torsion : 2.276 2.135 3.371
Pressure: 1.064 1.128 1.576

from PD/2T.

Pipe Thk: 0.688 in.
B31.3
1.767 Inplane
2.145 Outplane
1.000 Torsional
B31.1
2.145 Inplane
2.145 Outplane
2.145 Torsional
WRC 330
3.384 Inplane
2.145 Outplane
3.384 Torsional
Allowable Loads

Axial Force (lb. ) 150888. 29665. 44497.
Pressure (psi ) 2653.77 1088.57 1088.57



Axial Force (lb. ) 156944. 29146. 43718.
Pressure (psi ) 2457.95 1088.57 1088.57
NOTES:


allowable stress.



Flexibilities























Index of Revisions
Rev Prepared, revised Checked Approved Remark, kind of revision
. Name Date Name Name Date Statu
s
0 HC 10-2006 IA TLT 10-2006 IFI FOR APPROVED



Pressure Vessel Design Calculations

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pressure Vessel Design Calculations

Uploaded by

Copyright:

Available Formats

DOCUMENT

AKTEK DESIGN DEPARTMENT CODE/NO

AKTEK TECHNOLOGY ENGINEERING CO.LTD

PRESSURE VESSEL DESIGN CALCULATIONS

Name Date Name Name Date Status

Project Name Project No. Document No. Sheet / of Revision

PRESSURE VESSEL DESIGN CALCULATIONS

Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

1- BASIC COVER PAGE

Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

No. Date Operator Notes

0 9/20/2006 IHSAN AKGUN FOR APPROVED

Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

1.1.1.3 Units: English

ASME Section VIII Division 1, 2004 Edition

Design or Rating: Get Thickness from Pressure

Pipe under-tolerance is not applied to cylindrical shell thicknesses.

1.1.1.6 Hydro/Pneumatic Test

Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

KICKER 14" SA-106 API 5L WN

VENT SA-106 API 5L WN

KICKER 14" SA-106 API 5L WN

PRESSURE SA-106 API 5L WN

DREYN SA-106 API 5L WN

PIG SA-106 API 5L WN

Completed 13-P113 AKTEK-KMD Group No Serial No Photmat Checked

Checked Document No Spec.No Sheet Rev. Date

FA0210 Version:00 created 03/98 Dervied of Datasheet File:00135r02.xls

Nom t Design t User t Width tpad

N2 2,38 0,4360 0,1347 No No 0,6880 0,6880 4,0000 1,1000 0,0000 102,5

N4 2,38 0,4360 0,1347 No No 0,6880 0,6880 4,0000 1,1000 0,0000 102,5