CONTENTS

DEFINITION OF INDUSTRIAL TRAINING…………………………………………1

AIM……………………………………………………………………………………...2
1. INTRODUCTION
1.1 INDUSTRY OVERVIEW…………………………………………………….3

1.2 HISTORY OF SONALIKA GROUP………………………………………...5

1.3 MISSION & VISION…………………………………………………………6

1.4 SONALIKA GROUP MILESTONES………………………………………..6

1.5 ETHO STATEMENT OR LOGO RATIONAL……………………………...7
1.6 5S METHDOLOGY…………………………………………………………8
1.7 OBJECTIVE OF COMPANY……………………………………………….8
1.8 NATURE OF BUSINESS OF THE INDUSTRY…………………………...9
1.9 DIFFERENT PRODUCTS/ACTIVITIES OF THE INDUSTRY…………..10
1.10 TRACTOR – A BRIEF INTRODUCTION………………………………...10
1.11 DIFFERENT TRACTOR MODEL…………………………………………11
1.12 VARIOUS DEPARTMENTS IN ITL………………………………………12
2. ENGINE
2.1 INTRODUCTION……………………………………………………………13
2.2 WORKING PRINCIPLE OF DIESEL ENGINE…………………………….14
3. ENGINE ASSEMBLY
3.1 INTRODUCTION……………………………………………………………16
3.2 ENGINE ASSEMBLY PHASES…………………………………………….16
4. ENGINE TESTING
4.1 INTRODUCTION……………………………………………………………40
4.2 DYNAMOMETER……………………………………………………...……41
4.3 PROCEDURE FOR ENGINE TESTING……………………………………43
4.4 PROCEDURE OF DOMESTIC ENGINE……………………………………44
4.5 POWER OUTPUT……………………………………………………………45
4.6 S.F.C………………………………………………………………………….45
5. ASSEMBLY LINE (Sub-Plant)
5.1 DIFFERENTIAL LINE………………………………………………………48
5.2 REAR COVER ASSEMBLY LINE…………………………………………57
5.3 GEARBOX ASSEMBLY LINE……………………………………………..63
PROJECT…………………………………………………………………………………68
 TABLE OF FIGURES
Fig. No. Illustration Page
No.
Fig.1.1 International Tractor Limited 3
Fig. 1.2 Sonalika Group Units 4
Fig. 1.3 Sonalika Logo 7
Fig.1.4 5S 8
Fig.1.5 30HP series 11
Fig.1.6 35-40 HP series 11
Fig.1.7 56HP series 12
Fig.2.1 4 Stroke Diesel Engine 13
Fig.2.2 Four Stroke Diesel Engine Cycle 14
Fig.3.1 Process Flow Chart 17
Fig.3.2 Crankcase 18
Fig.3.3 Gallery plug fitted in Crankcase 18
Fig.3.4 Loading of Crankcase 19
Fig.3.5 Fuel Injection Pump 20
Fig.3.6 Liner fit in cylinder block 21
Fig.3.7 Liner 21
Fig.3.8 Crankshaft 22
Fig.3.9 Gear Train Assembly 23
Fig.3.10 Piston Assembly 24
Fig.3.11 Piston Rings 25
Fig.3.12 Oil Pump Assembly 26
Fig.3.13 Front Cover 27
Fig.3.14 Rear Cover 27
Fig.3.15 Cylinder Head 27
Fig.3.16 Engine Loading 28
Fig.3.17 Flywheel 29
Fig.3.18 Suction Strainer 30
Fig.3.19 Oil Pan Assembly 31
Fig.3.20 Water Return Line 31
Fig.3.21 Water Pump 32
Fig.3.22 Rocker Arm Assembly 33
Fig.3.23 Oil Filter 34
Fig.3.24 Alternator 35
Fig.3.25 Turbo Charger 36
Fig.3.26 E.G.R Assembly 36
Fig.3.27 Injector 38
Fig.3.28 Starter 39
Fig.4.1 Eddy Current Dynamometer 41
Fig.4.2 Hydraulic Dynamometer 42
Fig.4.3 Engine Testing 44
Fig.5.1 differential casing on line 48
Fig.5.2 Components of the differential 50
Fig.5.3 Assembly of PTO shaft at starting of line 52
Fig.5.4 Bull Pinion shaft Assembly connected with tail pinion 53
Fig.5.5 Differential with bull pinion shaft and bull gear fitment 54
Fig.5.6 Trumpet cum Rear axle sub-assembly 55
Fig.5.7 Brake casing assembly 55
Fig.5.8 Brake shoe 56
Fig.5.9 Brake lining for friction 56
Fig5.10 Rock Shaft 57
Fig.5.11 Rear cover with rock shaft and ram and connecting rod 57
mounted on ram
Fig.5.12 Operating sector assembly 58
Fig.5.13 Coupler link connected with Ram arm that senses sensor 59
tube link
Fig.5.14 Piston Used in Hydraulic cylinder 59
Fig.5.15 Coupler link connected to fittering valve 60
Fig.5.16 Rear cover with lift arms 61
Fig.5.17 At this stage, Rear cover is mounted with differential 62
And is ready to connected with gearbox.
Fig.5.18 Lay shaft assembly 64
Fig.5.19 Lay Shaft 64
Fig5.20 Intermediate shaft for constant mesh type gearbox 65
Fig5.21 Gear Shifter rods assembly 65
Fig.5.22 CA guide cum Bell housing Assembly 66
Fig5.23 High-low Gear chamber 66
Fig.5.24 Covering of Gearbox and Steering Column Assembly 67
Fig.1.1 Oil Pan Fitment 68
Fig.1.2 Gear Train 70
Fig.1.3 Fuel Low diesel quality injection Pump 71