NEXT ASSY REV DCO DESCRIPTION BY APPROVAL DATE

- Initial Release HN
A 1861 Used IO Rack Assembly and configuration Ver C HN
Changed Quantity of item 90 , 95 ,96 ,97

PROJECT: TITLE:
Enchanted Kingdom Rialto
Assembly,
APPROVALS DATE Show/Effects Control Cabinet
DRAWN BY:

THE DATA IN THIS DOCUMENT Feb 03,15

INCORPORATES THE CHECKED BY: SCALE: FILENAME:
PROPRIETARY RIGHTS None 302516
SIMEX!IWERKS INC. ANY PARTY APPROVED BY:
ACCEPTING THIS DOCUMENT DOES DOC NO: REV:
SO IN CONFIDENCE AND AGREES
THAT IT SHALL NOT BE APPROVED BY:
302516 A
DUPLICATED IN WHOLE OR IN
PART, NOR DISCLOSED TO OTHERS
WITHOUT THE CONSENT OF
APPROVED BY:
Page 1 of 9
SIMEX!IWERKS INC.
SIMEX!IWERKS INC.
511 KING ST. W., TORONTO, ON, M5V 1K4
27509 AVENUE HOPKINS, SANTA CLARITA, CA 91355
 ASSOCIATED DRAWINGS:
DRAWING NUMBER DESCRIPTION

302517 Wire list, Show Control Cabinet

302518 I/O Assignments, Show Control Cabinet
302519 ATP, Show Control Cabinet

300844 Panel PC Configuration

Dash No. Iwerks Number Power Required Total kVA Average Heat Disp Circuits Required Weight Comments

220VAC, 60 Hz 3.5 6500 BTU/hr 3@20A 750lbs

MANUFACTURING INSTRUCTIONS:
Initial
____1. Wiremold outlet assembly mounts on right cabinet side and is terminated at top. Vertical Power strip plug is on the left
side. Wire with 12AWG using standard North American color coding: Blk=Line, Wht=Neutral, Grn=Ground (PE). Use
independent neutral and ground wires for each circuit.

Assemble Power outlet assembly as follows:

CKT# AMPS OUTLETS EQUIPMENT POWERED
1 20 4 2 DMX Repeaters, CueServer, Rosendahl
2 20 1 4DFXPS1
3 20 1 4DFXPS2

____2. Connect the following equipment power as follows:

CKT# OUTLETS EQUIPMENT POWERED

1 2 CB1 (24V PS, 5V PS, NTron Switch)
1 1 Panel PC (SCC)
1 1 Chronos Show Controller
1 1 SimExTension
1 1 SCC Rack Fans

NOTE: The power strip (61100) 220v is powered from the UPS located in AVC rack.
Refer to 302520 (Audio Video Cabinet Assembly) for details

____3. Chassis ground is carried via green/yellow wires and terminates to facility "earth" ground.

____4. Ground bond power strips to rack frame.

____5. Configure all equipment for proper 220 VAC line voltage.

____6. Configure back panel DIN rails as follows:

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 Power and Distribution Panel: Use 8RU panel for mounting

DIN Rail 1: Top rear of Panel

CB1: 1x E/UK1
Circuit Breaker Moeller FAZ-2-C10
1x E/UK1
TB1: 1x D-UK5-Twin
1x UK5-Twin L
1x TS-K
1x UK5-Twin N
1x TS-K
2x UK5-Twin PE GND
1x D-UK5-Twin
PS1: 1x E/UK1
Power Supply SOLA SDN10-24-100C
PS2: 1x E/UK1
Power Supply SOLA SDP5-5-100T
FB1: 1x E/UK1
6x ST 4- HESILED 24 (Use GMA-10-R fuses in each)
1x FBS 5-6 (Jumper 2-6)
1x D-ST 4
FC1: 1 x E/UK1
4 x ST 4
1 x FBS 3-6 (Jumper 2-4)
1 x D-ST 4
1x E/UK1
K0: PILZ PNOZ X3 Safety Relay
1x E/UK1
Wire Duct 1”x 2”
DIN Rail 2: Bottom rear of Panel
TB2: 24VDC Status Bus
1x E/UK1
9x STTB 2,5
2x FBS 10-5 Jumper top and bottom (1-7)
1x D-STTB 2,5
TB3: 24VDC Safety Bus
1x E/UK1
4x STTB 2,5
2x FBS 4-5 Jumper top and bottom (1-4)
1x D-STTB 2,5
TB4: SCC – OCC Signal Setup
1x E/UK1
5x ST 2,5 TWIN
1x D-ST 2,5 TWIN
TB6: External Interface
1x E/UK1
3x STTB 2,5 (Facility alarm, pressure switches)
1x 1xATP-STTB 4
6x STTB 2,5 (Doors, Lights discrete signals)

TB-OCC: SCC to OCC Interface

1xE/UK1
16x STTB 2,5
1 x D-STTB 2,5

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 TB-AVC: SCC to AVC Interface
1xE/UK1
8x STTB 2,5
1 x D-STTB 2,5
1x E/UK1

Wire Duct 1”x 2”

Show controller IO Breakout Panel: Use 3RU blank panel

IO Rack:
1x E/UK
Rack I/O
1x E/UK
TB-LRC: LRC Interface
1x E/UK1
1x STTB 2,5
1 x diode#1N5349 between 1b-1d (cathode on 1b)
1x ATP-STTB 4
2x STTB 2,5 Estop Lamp Interface
1x FBS 2-5 (Jumper Top)
1 x custom wire jumper between 1c-2a
1x ATP-STTB 4
15x STTB 2,5 LRC Interface
1 x D-STTB 2,5

____7. Mount equipment and panels in locations shown on elevation drawings.

____8. Wire cabinet per “Wire list, Show Control Cabinet” and associated drawings noted on page 2.

____9. Configure devices as per configuration documents noted on page 2

____10. Attach side panels and door as required.

____11. Ground bond door and side panels to rack frame.

____12. Attach nameplate.

____13. Complete acceptance tests designated for this system (See p.2).

____14. Place a copy of this document and associated documents from page 2 inside the cabinet and forward the original to
Project Manager.

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 Cabinet Front Elevation: 41RU

41 1 RU Blank Panel
40
39 3 RU Blank Panel
38
37 2 RU Blank Panel
36
35
34
33
32 Panel PC
31
30
29
28
27 Local Ride Control
26
25 1 RU Blank Panel
24 Chronos Show Controller
23
22 SimExTension
21 Keyboard/monitor combo
20 1 RU Blank Panel
19 DMX Splitter 1
18 Cue Server
17 Timecode converter
16 DMX Splitter 2
15 1 RU Blank Panel
14
13 3 RU Blank Panel
12
11
10 3 RU Blank Panel
9
8
7 4D FX Power Supply 1
6
5
4 4D FX Power Supply 2
3
2 2 RU Blank Panel
1

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 Cabinet Rear Elevation:

41
40
39
38 Power and
37 Distribution Panel
36
35
34
33
32 Network Switch
31 Cable tray
30 Network Switch
29 Cable tray
28 I/O Rack, TBLRC, TBAVC
27
26 Cable tray
25
24
23
22
21
20
19
18
17
16 CHRONOS I/O
15 IO Breakout
14 Cable tray
13 6 outlet power strip
12
11
10
9
8
7
6
5
4
3
2
1

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 PARTS LIST:
ITEM -00 -01 IWERKS # DESCRIPTION MANUFACTURER MFG PART NUMBER REV
Rack
1 1 Frame, 19”RK, 72”H, 32”D, BLK Middle Atlantic BGR-4132
2 1 Side panels BLK-Pair Middle Atlantic BSPN-41-32
3 1 Riser Base Middle Atlantic RIB-1-BGR-32
4 1 Vent blocker kit Middle Atlantic VBK-BGR
5 1 Fan panel 220V Middle Atlantic
6 2 40RU space lace strip w/tie posts, 4.75” Middle Atlantic LACE-40-OWP
7 8 Fan guards McMaster Carr 19155K96
8 2 1RU cable Manager, D-Ring Style Middle Atlantic HCM-1D
9 1 L-shaped lacer bar, 4” offset Middle Atlantic LBP-4A
10 1 Bottom plate with cutout SimEx/Iwerks 301177 Rev -
11 1 Bottom filter Koldlok 3030
12 1 Rear Door Document Pocket Middle Atlantic DOC-SACK
13 1 Grounding bar system Hoffman P-GS6K
14 1 Nameplate SimEx/Iwerks EKR_nameplate
Power Distribution
15 1 809834-00 Power Strip, Eur.”Schuko”,6-outlet,RM Int’l. Config. 61100
16 1 809293-00 Pullbox, Screw cover, 6” x 6” x 4” J Box Hoffman ASE6X6X4
17 5 ft 809144-00 Raceway, Base, Steel, 70mm Wiremold G3000B
18 5 ft 809145-00 Cover, Raceway, Steel, 70mm Wiremold G3000CE
19 2 809146-00 Clip,Mount,Raceway,Steel,70mm Wiremold G3003
20 1 809147-00 End,Blank,Raceway,Steel,70mm Wiremold G3010B
21 1 809292-00 End,Panel,Raceway,Steel,70mm Wiremold G3082
22 1 809149-00 Bracket, device, raceway, 70mm Wiremold CG3007C
23 6 809831-00 Frame,Support,45mm Recept., modular Int’l. Config. 79120x45
24 6 809832-00 Recept,Eur.”Schuko”,16A,230V Int’l. Config. 70100x45
25 6 809833-00 Plate, 45mm Recept., White Int’l. Config. 79130x45
Blank and Front Panels
Control Panel, 1.75”H(1RU) x 19”W, Aluminum,
26 3 Middle Atlantic MA-EB1
Black, Flanged
Control Panel, 3.5”H(2RU) x 19”W, Aluminum,
27 2 Middle Atlantic MA-EB2
Black, Flanged
Control Panel, 5.25”H(3RU) x 19”W, Aluminum,
28 4 Middle Atlantic MA-EB3
Black, Flanged
Control Panel, 1.75”H(1RU) x 19”W, Aluminum,
29 3 Bud Industries PA-1101-BT
Black
Control Panel, 5.25”H(3RU) x 19”W, Aluminum,
30 3 Bud Industries PA-1103-BT
Black
31 1 Control Panel, 14”H(8RU) x 19”W, Aluminum, Black Bud Industries PA-1108-BT
Controller Components
32 1 Chronos Show Controller 220v SimEx/Iwerks 2-CO-013
33 1 SimExTension 220v SimEx/Iwerks 2-CO-070
1U17” Dual Slide Rack Mount LCD Monitor
34 1 RackLCDNet LMK1D17
Keyboard Drawer – With HDMI input option 220 v
35 1 Panel PC, Touchscreen, 15” Advantech PPC-L157T-BTO
36 2 Top / Bottom Monitor Plate SimEx/Iwerks 2-CO-058
37 1 Monitor Bracket SimEx/Iwerks 2-CO-059
PROJECT: TITLE: DOC NO: REV:
Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 ITEM -00 -01 IWERKS # DESCRIPTION MANUFACTURER MFG PART NUMBER REV
38 1 HDD, Solid State Generic Generic
39 1 Operating System, Windows 7 Professional Microsoft Generic
40 2 Network Switch, 24Port Sort 7026TX
Signal Distribution
41 4 806653-00 35mm DIN rail, 1m Phoenix 0801733
42 19” 809968-00 Wire Duct, 1”x2” Panduit F1x2LG1
43 19” 809643-00 Wire Duct Cover, 1” Panduit C1LG1
44 1 809664-00 Circuit Breaker, 2-pole, 10A Moeller FAZ-2-C10
45 2 809646-00 Branch terminal block, UK5-TWIN Phoenix 1923021
46 2 Separating plate for UK5, TS-K Phoenix 1302215
47 2 809647-00 End cover, D-UK5-TWIN Phoenix 1923034
48 2 809648-00 Branch grounding block, UK5-TWIN-PE Phoenix 1923076
49 1 809660-00 ZB 6, LGS: L1-N, PE Marker Strip Phoenix 1051414
50 5 ST 2,5 TWIN Phoenix 3031241
51 1 D-ST 2,5 TWIN Phoenix 3030488
52 1 809663-00 Power Supply, 24VDC, 240W, 110-220VAC Sola SDN10-24-100C
53 1 Power Supply, 5VDC, 5A, 110-220VAC Sola SDP5-5-100-T
54 6 Fuse terminal block ST 4-HESILED 24 Phoenix 3036547
55 6 Fuse, 10A, 5x20mm, Fast-acting, Glass tube Cooper Bussmann GMA-10-R
56 1 809224-00 Safety E-Stop Relay, Cat. 4 PILZ PNOZ X3, 774314
57 4 Feed through terminal block. Spring cage, ST 4 Phoenix 3031364
58 2 Cover D-ST 4 Phoenix 3030420
59 62 Double level terminal block STTB 2,5 Phoenix 3031270
60 6 Cover D-STTB 2,5 Phoenix 3030459
61 4 Partition Plate ATP-STTB 4 Phoenix 3030747
62 16 809652-00 E/UK1 End clamp Phoenix 1201413
63 2 10 position bridge FBS 10-5 Phoenix 3030213
64 2 4 position bridge FBS 4-5 Phoenix 3030187
65 1 2 position bridge FBS 2-5 Phoenix 3030161
66 1 Jumper FBS 3-6 Phoenix 3030242
67 1 Jumper FBS 5-6 Phoenix 3030349
68 2 USB male to PS2 female Adapters for CE6 cables Cables to Go 27277
Extended Local IO
69 1 IO Rack Assembly and configuration SimEx/Iwerks 300851 / Rev C A
70 1 Output breakout board 32pt SimEx/Iwerks 2-CO-020
71 1 Breakout rack for 32pt input discrete SimEx/Iwerks 2-CO-034
72 2 Cable for 32pt SimEx/Iwerks 2-CO-021
LRC
73 1 LRC Panel Cutout SimEx/Iwerks 300771 / Rev –
74 1 110350-00 Assy, Microphone, Handheld, w/mounting clip SimEx/Iwerks 110350 / Rev –
75 1 Connector, XLR, 5P, Female, Panel-mount, Blk Switchcraft D5F-B
76 2 Screw, PAN HD Phillips, 6-32 x0.375, Cres Generic Generic
77 2 Screw, Flat HD Phillips, 4-40 x0.25, Blk Generic Generic
78 2 801236-00 Switch, Pushbutton, lighted EAO 31-122.025
79 1 800621-00 Lens, Red, Engraved ‘CANCEL’ EAO 31-901.2
80 1 800623-00 Lens, Green, Engraved ‘START’ EAO 31-901.5
81 2 800620-00 Lamp, Incandescent, 28V EAO 31-963.2

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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 ITEM -00 -01 IWERKS # DESCRIPTION MANUFACTURER MFG PART NUMBER REV
82 1 803964-00 Switch, Mushroom Head, Lighted, 3 Position Allen Bradley 800H-FRXMQ24RA7
83 1 809354-00 Diode, Zener, 12V, 5W Motorola 1N5349
84 1 802743-00 Contact Block, NC Allen Bradley 800T-XD4
85 1 803970-00 Key Switch, 3 Position, Maintained EAO 704.114.0
86 3 801874-00 Contact Block, 1NC / 1NO EAO 704.901.5
87 1 Key Switch, 2 Position, Maintained EAO 704.121.0
Effects Power Supply
88 2 208015-00 Assy, 4D Effects Power and Control SimEx/Iwerks 208015-00 / Rev F
89 2 Power supply bracket SimEx/Iwerks 501-0303
DMX
90 1 DMX Repeater Pathways Pathways 9014 A
Miscellaneous
Cable, length TBD, CAT6 Ethernet, RJ45 Straight
91 4 (Switch-Rack IO, Switch-Panel PC, Switch-Show Generic Generic
Controller, Switch-SimExTension)
92 4 RJ45 protective jack covers L-Com MP45J
DB9F to RJ45 Adapter (Serial com backup for
93 2 Cables To Go 02943
projector)
DB9M to RJ45 Adapter (Serial com backup for
94 2 Cables To Go 02947
projector)
95 0 CueServer Pro Interactive Tech. CS-800
96 0 Timecode converter Rosendahl MIF4 A
97 0 1’ MIDI cable Audio Solutions A103MD Link A
98 4 Omron signal relay Omron G2R-1-SN-DC24(S) A
99 4 Socket for Omron signal relay Omron P2RF-05-E A

PROJECT: TITLE: DOC NO: REV:

Enchanted Kingdom Rialto Assembly, 302516 A
Show/Effects Control Cabinet

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