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A study on development of low cost Digital Train Communication Network for Indian
Railways
Authors:
Akhilesh Misra,
Director Standards Motive Power (Electrical Controls)
Government of India - Ministry of Railways
Indian Railways
Research Designs & Standards Organization
Lucknow, Uttar Pradesh
Keywords: Abstract
Train Communication In this paper, the authors have attempted to study the requirements of train control networks and safety
Network, TCN, Wired systems for application to high speed rail travel for Indian Railways and present a concept design of a
Train Bus, WTB, Train Train Digital Communication Network based upon common off the shelf (COTS) technologies for lower
Communication & costs.
Monitoring System, This study for the concept design of the COTS based TCN includes identification of sub-systems requiring
TCMS, interoperability, the communication infrastructure, estimating the data loads and the characteristics and briefly explains
IEC 61375, CANOpen, how the concept design shall be able to meet the identified requirements. A literature survey of similar
Ethernet, TCNOpen, developmental efforts is also included.
TCP/IP, Common Off the While the study was initiated, the IEC standard too has undergone revision. Therefore the study further
Shelf, COTS, Controller compares the concept model with the guidelines of the revised IEC 61375.
Area Network, CAN, For furthering the implementation of the proposed system on the Indian Railways, the authors have also
CAN Consist Network identified the need of setting up a validation test facility for compliance testing to ensure interoperability.
CCN, Ethernet Train The scope, role and requirements of this facility are included as a part of recommendations in the paper.
Bus, ETB
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new equipment is introduced or a configuration change This project was thus initiated with an aim to develop
is required. such a network system using COTS equipment to
circumvent the issues listed earlier.
Since Indian Railways manufactures a majority of the
required rolling stock and functions as a system This paper summarizes the initial study done for the
integrator it was imperative that action to standardize development / adoption of a standard for train
the communication systems be initiated. communication networks for Indian Railways. This
work is still in progress and many of the details
The need was to adopt / customize or develop a
reported here are subject to change along the course
common shared digital communication network for
of the project.
inter-connection between different onboard systems.
The fact that Indian Railways has not yet adopted any Literature Survey
particular standard for communication and equipment The field of communication technologies has been
interoperability, provides a unique opportunity to study developing at a rapid pace. This presents challenges
and develop and test a communication network system for selection of technology that can be used for the
suiting the current and the expected future needs. purpose described as the technology when selected
Initially all focus was on adoption of the TCN to shall continue to be in service for the life-cycle of the
IEC61375:2007 as it was developed and mature vehicles, which may vary from 20-35 years.
standard made just for this purpose. However during The demands on the technology for data
the initial discussions with the stakeholders it was seen communications are highly conflicting. Maturity and
that such an adoption had significant issues primarily stability of the technology platform is required
due to: simultaneously with support for higher data bandwidth
It was felt that these factors would have a significant approach based on the OSI model.
bearing on the overall equipment manufacturing costs Since the work was focused on the diesel electric
and maintenance issues in the field and also the design locomotives, corresponding standards used on the
severely limits deployment of high bandwidth AAR were also studied. AAR-S-590(2008) was found
applications. to be very generic leaving a lot to the implementers.
This did not appear to offer the level of definition that
was planned for the project.
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The article titled Ethernet as a Train Bus by Manfred ICMP and IP Mulicast. Most of the control data is
Schmitz, CTO, MEN Mikro Elektronik GmbH details the proposed to be communicated using UDP. Network
need for communication networks onboard trains. The topology proposed for redundancy includes: ladder
article discuses the development of the TCN standard configuration and the ring configuration.
and also points out the shortcomings. Different types of
Prof. Dr.-Ing. Konrad Etschberger, in the paper titled
Ethernet deployments have been compared. The non-
Comparing CAN and Ethernet-based
deterministic characteristics of Ethernet have been
Communication, compares 10Mbps, 100Mbps
stated as one of the major drawbacks for use as a
Ethernets and 1Mbps CAN networks. The paper
control network for time critical applications. The article
states that CAN has significant advantages over
points out a significant issue that Ethernet Consist
Ethernet due to 1) Higher protocol efficiency, 2) Better
Network relies on use of proprietary and expensive
bus arbitration, 3) Support for
TCN stack. The general import is that a number of
multicasting/broadcasting at lower layers, 4) Low
significant changes are likely in the design and
resource requirement for communication processing
standards of field buses for TCN.
5) Higher data integrity.
The team of researchers from East Japan Railway
The paper, The Future of CAN / CANopen and the
Company, Hitachi and Mitsubishi Corporations, in the
Industrial Ethernet Challenge, Wilfried Voss,
article titled Development of 100Mbps-Ethernet-
President ESD Electronics, Inc USA, discusses the
based Train Communication Network, discuss the
possibility of Ethernet replacing CAN. It states that the
100Mbps Ethernet based TCN deployed under the
different flavors of industrial Ethernet driven by
development project named INTEROS. The paper also
proprietary interests make adoption difficult. The
gives an overview how the train to ground systems can
paper predicts that CAN should remain the most cost
interact for sharing vital and non-vital data. Results of
sensitive field bus solutions for embedded systems.
tests of noise immunity and cross talk on the Ethernet
network are detailed. The developments for mitigating Study of application requirements
such issues are discussed. The team has reported In order to arrive at a concept design of a TCN for
successful test of the MUE train equipped with Ethernet Indian Railways, a review of equipment and
as Train Bus. applications that require such a communication
In their article titled T-Ethernet, Keiichi Kamata, infrastructure was conducted.
Hideyuki Takahashi, Toshiba Corporation, Tokyo, The following applications categories were studied to
Japan, discuss T-Ethernet as a candidate for TCN. The determine the nature of communication requirements.
improvements made in T-Ethernet for railway use have This was done with the view to establish the criteria
been discussed as: 1) Enabling high speed, 2) Real- for evaluation of communication technologies and also
time control function 3) Redundant Control Function 4) lent to identification of issues that need to be
Improving Noise Immunity. The proposed architecture is addressed at the application level.
3-tier as compared to 2-tier of IEC61375 TCN. A shared
A broad division was made between control
common Ethernet bus architecture is proposed at the
requirements and infotainment systems requirements.
data-link layer to share control information in real-time.
Token passing methodology is used for bus-arbitration
in lieu of CSMA/CD. The paper also proposes use of
minimalistic protocols in the TCP/IP suite i.e IP, ARP,
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requirements can be reduced by broadcasting. Incase 1. Simple programming interface most suited for
more than one entertainment channel is planned; small controllers.
systems need to be designed for selective broadcast.
2. Robust bus with simple and effective arbitration
scheme.
Surveillance Systems
Although surveillance systems such as video cameras 3. Adequate data bandwidth for required application.
generate a large amount of traffic, the high bandwidth
4. Widespread use in military, aviation, marine and
requirement can be made more manageable by storing
industrial applications.
the information locally and sending on the network only
5. Easily available software tools and test
when required.
equipment.
Selection of networking technology 6. Low cost.
The important question at the initiation of the project
7. Familiarity with the technology resulting in easy
was whether it would be feasible to have only one type
availability of expertise.
of network for both the vehicle and the train bus. As
seen in the papers covered under literature survey, both A set of criteria was also determined for the purpose
the models are available. The IEC-61375:2007 of evaluation of these technologies for their suitability
standard makes a clear distinction for these, where as to the requirements for vehicle and train bus and
the Japanese Rail MUE train project favours Ethernet locate the gaps which need to be addressed during
for both. the course of development.
The initial leaning was to have one common network, The foremost criterion was to steer clear of proprietary
Ethernet with TCP/IP for all communications. However, implementations and use only open and widely used
when the plan was discussed with the embedded standards. This was essential to prevent a vendor
systems developers, the proposal had a lot of lock-in and also to reduce costs.
opposition. The primary reasons cited were: The underlying principle is that if customization is
1. Lack of determinism needed, the design shall be that of the Indian
Railways.
2. Heavy resource requirement for running TCP/IP
stack which may affect the cycle times on the small The application specific criteria that were evolved are
embedded systems. discussed in the following paragraphs. These are
based only on the perception of the system
3. Very low efficiency for low volume data transfers.
developers for determining the suitability of a network
Most of the embedded systems send 1 byte or just
technology for the application on hand.
a few bytes.
Consensus was on a two tiered approach i.e. to have Criteria for evaluation of networking technology
one technology for vehicle bus and Ethernet with In order to evaluate the desired attribute and compare
TCP/IP for Train Bus. the same with the capability of the networking
technology to meet the same a set of evaluation
CAN bus was favoured for adoption as the vehicle bus
criteria was created.
by most of the system developers. The reasons given
were: The study team also created an arbitrary scale
denoting capability of a networking technology to
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meeting a requirement or the perceived requirement in their capability to meet the requirements for a given
the application. The scale consists of integers from 1 to application.
10 for grading each criterion. When used for a
Results of the study
networking technology evaluation, Unfavourable was
Each network technology was evaluated for the
assigned 1 and most favourable assigned 10. When the
same scale is used for defining requirements the criteria with grades being awarded as detailed in the
Table 1.
numbers would interpret as: 1 would indicate least
required and 10 shall denote a very vital requirement. The results were compiled into radar diagrams for
analysis and comparison. These diagrams are as
This method was selected for conducting a comparative
analysis of the networking technologies and also to given in the figures below.
determine the capability to address the perceived The radar diagrams were selected as these provided
requirements of the TCN. an easy way to depict multiple attributes on a single
Complexity of On-board resources Heavy Light The Figure 2 shows the requirements of vehicle bus
implementation Supporting ecosystem Limited Vast overlaid with the features provided by CAN bus as
Distance Short Long vehicle bus. The gaps that need to be addressed or
Physical characteristics
Noise immunity Poor Good
mitigated are now easily identified.
Plug & Play Poor Rich
Features at lower layers
Fault recovery Poor Rich This exercise has been repeated for Ethernet as a
Equipment Cost Cost High Low train bus and the results obtained are indicated in
Table 1: Criteria for Technology Comparison Figure 4.
The requirements for each of the two tiers of the
This analysis helped in understanding the differences
proposed TCN was also tabulated on the same criteria
in requirements of vehicle and the train bus as
set and graded using the same scale.
perceived by the system developers. In addition, it
This method of evaluation was developed as the impact provided a clear view of the shortcomings of the
of all relevant factors could be seen together. technologies that need to be addressed in the
Additionally, it is felt that this method would also development of a network communication stack to
indicate the gaps that need to be addressed at the provide a robust train communication network.
higher layers in the software stack such that the overall
system requirements can be met.
The Table 1 lists the set of criteria and the value set
devised for comparison of networking technologies for
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Figure 1:: Required Characteristics for Vehicle Bus Figure 2: CAN as Vehicle Bus
Figure 3:: Required Characteristics for Train Bus Figure 4:: Ethernet as Train Bus
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Both the Ethernet buses are planned to be deployed buses are proposed to be used simultaneously thus
using guidelines of structured cabling in two tiers i.e. providing the required redundancy.
back connection between
etween routers and switches
Failure of any one bus shall only result in the crew
connected to the backbone to provide the field
being informed. In the event of failure of any one CAN
connections.
bus full control communication shall be available
It is proposed to use the PETB for Train Control and hence meeting the requirements for limp-home
Monitoring Systems (TCMS) applications and the SETB feature.
for the passenger infotainment systems. The SETB is
The challenge in using CAN as the vehicle bus is
also proposed
ed to function as a failover redundant bus
caused by the very nature of the arbitration scheme.
for PETB. This shall be done by suspending the
As the network traffic levels increase the nodes lower
passenger infotainment systems in the case of failure of
in the addressing scheme are less likely to be able to
PETB.
transmit. Therefore allocation of addresses in the
A significant challenge is the selection of the connection most optimal manner is essential. The other option is
assembly for inter-vehicle
vehicle connections. This problem to use a time based communication methodology that
has been reported in the project undertaken by the East ensures that all nodes communicate atleast once in a
Japan Railway Company (Reference
Reference 4).
4 cycle or after a fixed number of cycles, akin to a
heartbeat.
The problem is expected to be more severe on the
Indian Railways as the operating conditions require The challenge is to find the optimal scheme suitable
frequent changes in train configurations.
configurations This shall for every condition. These are the issues that have
necessitate frequent connections / disconnections thus been identified for the software
softwar development phase.
reducing connection reliability.
Equipment and Software development
It is planned to explore wireless options as replacement
This project development is still a works in progress.
to wired inter-vehicle connections.
The project plans to develop the Ethernet train bus
The CAN Vehicle Bus routers and equipment for CAN based vehicle bus.
The proposed concept design used two CAN buses
The Ethernet routers are planned to be developed
designated as the Primary CAN Vehicle Bus (PCVB)
using single board computers running embedded
and the Secondary CAN Vehicle Bus (SCVB). Both the
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Linux. For the CAN bus only a software stack is • Integration of TRDP of the TCNOpen Project (see
planned as most controller architectures have CAN http://www.tcnopen.com) for enabling real-time
interfaces built-in. A dedicated CAN interface module communication on Ethernet train bus.
card for the vehicle bus connectivity shall be planned if
required. Software for CAN Bus Interfaces
Although a number of CANOpen communication
It is planned to use open source stacks and customize
stacks are available both in proprietary domain and as
these to provide network communication services
open source, these are not directly adaptable for use
required for TCN as detailed in the IEC 61375 and the
due to the chosen network topology. Therefore some
UIC 556.
customization is expected.
The following have been identified for development of
Inclusion of the CANOpen as consist network (CCN)
communications software:
in the June 2012 revision of the IEC standard for TCN
1. Software for the Ethernet/CAN Train Bus Routers (IEC-61375-3-3) has provided a major fillip. It is
expected that a number of specialized protocol stacks
2. Software for the CAN Bus Interfaces
implementing the CCN requirements shall soon be
Software for Train Bus Routers available. However, these may not be available as
TCP/IP software stack is proposed for the Ethernet open source, and hence may not lend to
based train bus. This is easily implementable and is customization. Such proprietary stacks can be
continuously under development. expensive to deploy.
A large number of embedded Linux based open source It is planned to proceed on development of the
TCP/IP router implementations are easily available. protocol stack for implementation of CCN services
This provides a rich resource for selection of a suitable albeit slowly and closely following the developments in
start point. the industry.
• PETB and SETB failure monitoring with automated devices on the vehicle bus and coaches 20 each. The
switchover to the redundant mode configuration of cost of passenger infotainment systems are excluded
redundant configuration of the vehicle bus. table are based upon rates quoted to Indian Railways
by manufacturers of such equipment.
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The cost of TCN with ETB-CCN are estimated using microprocessor boards. The core functional
cost of similar COTS equipment increased about five requirement of the planned setup is to provide
times for arriving at a cost of equipment suitable for the facilities for testing the communication systems in all
harsher environment onboard railway vehicles. layers of the OSI model.
Note: The multiplying factor of 5 times has been taken One of ambitious aims of the project is also to achieve
based on the experience in development of similar application layer level interoperability, which at this
equipment for application on locomotives. The stage of the project, appears to be on the distant
equipment designed for meeting the environmental horizon. Nevertheless, the conformance testing facility
conditions is normally seen to be 3 to 5 times in cost as planned as a part of the development exercise
compared to regular commercial grade equipment. includes this requirement.
In order to avoid the proposed TCN system having the 3. The concept model differs from the specified
similar problems, setting up of a conformance test network topology by proposing dual vehicle bus.
facility has been included in the scope of the project. The above paragraphs indicate that the concept
The conformance test facility is planned to model a full model almost tallies with the requirements of the
and 2 locomotives. The train composition is planned to The need for this project is now felt evermore as the
be configurable permitting a variety of configurations to IEC standard only states the requirements. The
be modeled. implementation details are still open and as seen
The facility shall be setup using COTS hardware, using earlier, proprietary solutions conforming to the
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standard are likely to be developed. These are not The requirements increase many fold when
expected to be inter-operable. passenger safety and comfort are considered.
important requirements necessitating the need of TCN Schmitz; MEN Mikro Elektronik GmbH
order to generate the required tractive effort necessary Kawasaki, Makoto Sugaya, Akihiko Sobue,
acceleration, the powered axles have to be distributed Kentarou Hoshino, Yutaka Sato, Koichi Nakanishi,
throughout the train consist. This configuration needs Takashi Miyauchi, Tetsuo Komura; East Japan
control of distributed traction systems, requiring a Railway Company, Hitachi Ltd, Mitsubishi
communication network. Electric Corporation.
The code calls for each bogie to be monitored for 5. T-Ethernet: The Next International Standard
stability and also for monitoring the axle box Candidate for Train Communication Network.
temperatures. These requirements specify automated Authors: Keiichi Kamata, Hideyuki Takahashi,
reduction of power and speed or application of brakes. Toshiba Corporation, Tokyo, Japan.
Thus a communication and control system is required to 6. Comparing CAN- and Ethernet-based
sense remote parameters and dispatch the same to a Communication. Author: Prof. Dr.-Ing. Konrad
processing unit to warn the crew and also initiate Etschberger
appropriate response.
7. The Future of CAN / CANopen and the Industrial
Similarly, door controls need to be interlocked with the Ethernet Challenge. Author: Wilfried Voss,
traction controls. This requires control and feedback President ESD Electronics, Inc USA
from each door on the trainset, essentially requiring a
8. IEC-61375:2012 Train Communication Network.
network.
International Electrotechnical Commission
The above are just a few examples where regulations
create requirements for a reliable train control network.
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