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Ecuaciones Explícitas Mejoradas para La Estimación Del Factor de Fricción en Tuberías Lisas PDF
Ecuaciones Explícitas Mejoradas para La Estimación Del Factor de Fricción en Tuberías Lisas PDF
Short communication
Improved explicit equations for estimation of the friction
factor in rough and smooth pipes
Eva Romeo, Carlos Royo, Antonio Monzón∗
Department of Chemical and Environmental Engineering, Faculty of Science, University of Zaragoza, Zaragoza 50009, Spain
Received 26 March 2001; received in revised form 29 October 2001; accepted 29 October 2001
Abstract
The most common correlations for calculating the friction factor in rough and smooth pipes are reviewed in this paper. From these
correlations, a series of more general equations has been developed making possible a very accurate estimation of the friction factor without
carrying out iterative calculus. The calculation of the parameters of the new equations has been done through non-linear multivariable
regression. The better predictions are achieved with those equations obtained from two or three internal iterations of the Colebrook–White
equation. Of these, the best results are obtained with the following equation:
0.9345
1 ε/D 5.0272 ε/D 4.567 ε/D 0.9924 5.3326
√ = −2.0 log − log − log + .
f 3.7065 Re 3.827 Re 7.7918 208.815 + Re
1. Introduction From Eqs. (2) and (3) the relation between both friction
factors is deduced: f = f M = f D = 4f F .
The energy loss due to friction undergone by a Newtonian The friction factor depends on the Reynolds number (Re),
liquid flowing in a pipe is usually calculated through the and on the relative roughness of the pipe, ε/D. For laminar
Darcy–Weisbach equation [1]: flow (Re < 2100), the friction factor is calculated from the
Hagen–Poiseuille equation:
L u2
hf = f (1) 64 64µ
D 2g f = = (4)
Re uDρ
In this equation f is the so-called Moody or Darcy friction For turbulent flow, the friction factor is estimated through
factor (fM or fD , respectively) [1] which, from the above the equation developed by Colebrook and White [3,4]
equation, is calculated as follows:
1 ε/D 2.52
D ghf D
P √ = −2 log + √ (5)
fM = fD = = (2) f 3.71 Re f
L 21 u2 L 21 ρu2
The Colebrook–White equation is valid for Re ranging from
In addition to the Moody factor, the Fanning friction factor 4000 to 108 , and values of relative roughness ranging from 0
can also be used, which is defined as follows [2]: to 0.05. This equation covers the limit cases of smooth pipes,
ε = 0, and fully developed turbulent flow [3,4]. For smooth
τw 1 D
P pipes, Eq. (5) turns into the Prandtl–von Karman [3,4]:
f = = (3)
4 L 21 ρu2 ε
2 ρu
1 2
1 ε/D
√ = 1.14 − 2 log = −2 log (6)
f D 3.71
∗ Corresponding author. Tel.: +34-976-76-11-57;
√
fax: +34-976-76-21-42. If the flow is fully developed, it is verified that Re(ε/D) f >
E-mail address: amonzon@posta.unizar.es (A. Monzón). 200. In this case, the friction factor depends only on the
1385-8947/02/$ – see front matter © 2002 Elsevier Science B.V. All rights reserved.
PII: S 1 3 8 5 - 8 9 4 7 ( 0 1 ) 0 0 2 5 4 - 6
370 E. Romeo et al. / Chemical Engineering Journal 86 (2002) 369–374
Nomenclature expression:
Yn
a, b, c constants defined in Eq. (13) Fn+1 = Fn − (10)
AIC Akaike Information Criterion, Eq. (26) Yn
D internal pipe diameter (m) where Yn can be evaluated as:
f friction factor
dY 18.7
F auxiliary variable
√ used in Eq. (8) and Yn = =1+ (11)
defined as 1/ f dF n Re(ε/D) + 9.35Fn
F̄ average value of the values of F Eqs. (8) and (10) converge very rapidly, especially if there
FC–W value of F predicted with the is a good initial estimation of the friction factor. For this
Colebrook–White equation the graph produced by Moody [1] or any of the explicit
Fcalc value of F calculated with the proposed equations available in the literature can be used.
model An alternative solution to the iterative methods is the
g gravity of acceleration (9.81 m2 /s) direct use of an explicit equation which is precise enough
hf head loss (m) to calculate the value of f directly. In the case of smooth
L pipe length (m) pipes, in which f depends only on Re, Gulyani [5] provides a
MSC model selection criterion, Eq. (25) revision and discussion of the correlations more commonly
n number of points, Eq. (25) used to estimate the friction factor. In the general case of
NP number of parameters, Eq. (25) rough tubes, numerous equations have been proposed since
P pressure drop (Pa) the 1940s. In this work, a revision of those more frequently
Re√ Reynolds number √ used is presented. From these expressions, new equations
Re f Karman number (= (Dρ/µ) 2D
P /ρL) are also proposed resulting in an improvement in the direct
u mean velocity (m/s) calculation of the friction factor.
Y auxiliary variable defined by Eq. (9)
1.1. Review of previous equations for calculation
Greek symbols of the friction factor
ε pipe roughness (m)
µ viscosity (kg/ms) The most widely used equations postulated since the end
ρ density (kg/m3 ) of the 1940s are stated below in the order of publication.
τw shear stress (Pa)
(i) In 1947, Moody [6] proposed the following empirical
equation:
relative roughness and can be calculated through the equa- 1/3
tion deduced by von Karman [3,4] ε 10 6
√ f = 0.0055 1 + 2 × 104 + (12)
1 Re f D Re
√ = 2 log(Re f ) − 0.8 = 2 log (7)
f 2.52
According to the author, this equation is valid for Re
√
Unless the Karman number, Re f , is previously known, i.e. ranging from 4000 to 108 and values of ε/D ranging
the pressure drop of the fluid in the pipe is known, Eqs. (5) from 0 to 0.01.
and (7) are implicit with respect to the value of f, and are (ii) Later, Wood [7] proposed the following correlation:
solved using numerical √ methods. Thus, if the auxiliary vari- f = a + b Rec (13)
able F is defined as 1/ f , the Colebrook–White equation
(Eq. (5)) can be re-written to be solved by a method of suc- where a = 0.53(ε/D) + 0.094(ε/D)0.225 , b =
cessive substitution: 88(ε/D)0.44 , c = 1.62(ε/D)0.134 .
This equation is recommended for Re between 4000
ε/D 2.52
Fn+1 = −2 log + Fn (8) and 107 and values of ε/D ranging from 0.00001 to
3.71 Re
0.04.
Alternatively, the Newton–Raphson method can be used. (iii) Churchill [8], using the transport model developed
According to this method, again using the variable F, the by Churchill and Usagi [9], deduced the following
calculation of the f value in Eq. (5) involves finding the root expression:
of the function Y, which is defined as 0.9
√
−1/0.869 f ε/D 7 1
ε/D 2.52 e = + ⇔√
Y = F + 2 log + F (9) 3.70 Re f
3.71 Re 0.9
ε/D 7
From the above equation, the iterations to calculate the = −2 log + (14)
3.70 Re
root of the function Y are carried out through the following
E. Romeo et al. / Chemical Engineering Journal 86 (2002) 369–374 371
(iv) From the von Karman–Prandtl equation (Eq. (6)), Jain (ix) Zigrang and Sylvester [16] also followed the same
[10] proposed a similar expression to that by Churchill method as that used by Chen [12], but carried out
[8]: three internal iterations. They proposed the following
equation:
1 ε 21.25
√ = 1.14 − 2 log + 0.9
f D Re 1 ε/D 5.02
√ = −2 log −
ε/D 6.943 0.9 f 3.7 Re
= −2 log + (15)
3.715 Re ε/D 5.02 ε/D 13
×log − log +
This equation is recommended for Re ranging from 3.7 Re 3.7 Re
5000 to 107 and values of ε/D between 0.00004 and (21)
0.05. (x) Haaland [17] proposed a variation in the effect of the
(v) Churchill [11], again using the Churchill and Usagi relative roughness by the following expression:
transport model [9], proposed the following equation
valid for the whole range of Re (laminar, transition 1 ε/D 1.11 6.9
√ = −1.8 log + (22)
and turbulent): f 3.70 Re
1/12
8 12 −3/2
f =8 + (A + B) (16) (xi) Manadilli [18], using what he calls signomial-like
Re equations, proposed the following expression valid for
where A = [−2 log(((ε/D)/3.70) + (7/Re)0.9 )]16 , Re ranging from 5235 to 108 , and for any value of ε/D:
B = (37530/Re)16 . 1 ε/D 95 96.82
The above expression includes the Haguen– √ = −2 log + 0.983 − (23)
f 3.70 Re Re
Poiseuille equation for laminar flow (Re < 2100)
(Eq. (4)), Eq. (14) for turbulent flow (Re > 4000) In addition, for values of Re ranged between 2100 and
(term A in Eq. (16)) and the following correlation for 5235, Manadilli [18] proposed the following expres-
the transition regime (2100 < Re < 4000) (term B in sion to calculate f:
Eq. (16)) [11] f = 2.82 × 10−7 Re1.5 (24)
f = 7 × 10−10 Re2 (17)
This equation is similar to that proposed by Churchill
(vi) Following manipulation√of Eq. (5) to obtain an im- [11] for the transition regime (Eq. (17)).
plicit expression for 1/ f , and substitution of this
expression in the Colebrook–White equation (Eq. (5)), 1.2. Comparison of the equations
Chen [12] proposed the following equation:
1 ε/D 5.0452 The statistical comparison of the different equations, both
√ = −2 log −
f 3.7065 Re those in the literature and those developed in the present
work, has been carried out using the statistical parameter
(ε/D) 1.1098 5.8506
×log + 0.8981 (18) designated as the model selection criterion (MSC) [19] cal-
2.8257 Re culated by the following expression:
This method involves carrying out two iterations of
n
i=1 (FC–Wi − F̄C–W ) 2NP
the Colebrook–White equation. The accuracy of the MSC = ln n − (25)
results obtained from this equation is high due to the i=1 (FC–Wi − Fcalci ) n
fact that the initial estimate is good. The equation
As can be seen
√ in the above equation, we estimate the value
proposed by Chen is valid for Re ranging from 4000 to
of F (= 1/ f ) instead of the value of the friction factor.
4.108 and values of ε/D between 0.0000005 and 0.05.
This criterion is derived from the Information Criterion of
(vii) Round [13] proposed the following change to the
Akaike [20] and allows a direct comparison among mod-
Altshul equation [14] which improves the predictions
els with a different number of parameters (NP). The Akaike
of this equation for high values of ε/D:
Information Criterion (AIC) is defined by the following
1 ε 6.5 expression [20]:
√ = −1.8 log 0.27 + (19)
f D Re n
(viii) Barr [15], by a method analogous to that used by Chen AIC = n ln (FC–Wi − Fcalci )2 + 2NP (26)
[12], proposed the following expression: i=1
1 ε/D 4.518 log( 17 Re) The AIC attempts to represent the “information content” of a
√ = − 2 log + given set of parameter estimates by relating the coefficient of
f 3.70 Re(1 + 291
Re0.52 (ε/D)0.7 ) determination to the NP (or equivalently, the number of de-
(20) grees of freedom) that were required to obtain the fit. When
372 E. Romeo et al. / Chemical Engineering Journal 86 (2002) 369–374
Table 2
Parameters of the sub-models obtained from Model 1
Model 1 a0 a1 a2 a3 n1 n2 m NP MSC
Table 3
Parameters of the sub-models obtained from Model 2
Model 2A Model 2B Model 2C Model 2D Model 2E Model 2F
In Table 3, the results obtained with the six cases studied Model 1I as an initial estimate (see Table 2):
are shown, Model 2C being analogous to that presented by
Chen [12]. As a consequence of the structure of this func- 1 ε/D a2 ε/D a4
√ = −a0 log − log −
tion, even for the most simple case (Model 2A), the MSC f a1 Re a3 Re
n2 m
values indicate that all the fittings obtained are better than ε/D n1 a6
those obtained with any of the cases studied with Model 1, ×log + (29)
a5 a7 + Re
and even better than those obtained with the Chen model.
The inclusion of parameter a5 results in a considerable The results obtained for the five cases studied with this
improvement in the fittings (Models 2B, 2D and 2F). From model are shown in Table 4. From these results, the im-
the statistical point of view, the best fitting is provided by provement of the fitting provided by Model 3A with respect
Model 2F (MSC = 16.36), although Model 2D provides to the Zigrang and Sylvester model is obvious, even though
almost the same fitting (MSC = 16.03) and is more simple they have the same NP. This difference is due to the estima-
to use. tion of parameters a2 , a4 and a6 carried out in the work of
Zigrang and Sylvester [16]. Again, the structure of Eq. (29)
1.6. Model 3 leads to all the obtained fittings being better than those ob-
tained with Models 1 and 2. As in the previous cases, the
Model 3, Eq. (29), is an extension of the Zigrang and insertion of parameter a7 (Models 3D and 3E), provides a
Sylvester model, Eq. (21), and is obtained carrying out three considerable improvement in the fittings. From a statistical
internal iterations in the Colebrook–White equation, taking point of view, Models 3D and 3E provide a very similar
Fig. 1. Percentage of error in the estimation of the friction factor with Model 3E. Influence of Re and ε/D.
374 E. Romeo et al. / Chemical Engineering Journal 86 (2002) 369–374