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2018, 12(6): 5
https://doi.org/10.1007/s11783-018-1047-6
RESEARCH ARTICLE
Xiao Quan1,2,3,4, Kai Huang1,2,3,4, Mei Li1,2,3,4, Meichao Lan1,2,3,4, Baoan Li (✉)1,2,3,4
1 Chemical Engineering Research Center, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
2 State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, China
3 Tianjin Key Laboratory of Membrane Science and Desalination Technology, Tianjin University, Tianjin 300072, China
4 Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), Tianjin 300072, China
ARTICLE INFO
Article history:
Received 15 December 2017 ABSTRACT
Revised 7 March 2018
Accepted 20 April 2018 A membrane-aerated biofilm reactor was employed to investigate the nitrogen removal of one typical
Available online 30 May 2018 municipal reverse osmosis(RO) concentrate with a high total nitrogen (TN) concentration and a low C/
N ratio. The effects of operational conditions, including the aeration pressure, the hydraulic retention
time and the C/N ratio, on the systematic performance were evaluated. The nitrogen removal
Keywords: mechanism was evaluated by monitoring the effluent concentrations of nitrogen contents.
Membrane-aerated biofilm reactor (MABR) Furthermore, the microbial tolerance with elevated salinity was identified. The results indicated that
the optimal TN removal efficiency of 79.2% was achieved of the aeration pressure of 0.02 MPa,
Salinity hydraulic retention time of 24 h, and the C/N ratio of 5.8, respectively. It is essential to supplement the
Total nitrogen carbon source for the targeted RO concentrate to promote the denitrification process. The inhibitory
Reverse osmosis concentrate effect of salinity on denitrifying bacteria and nitrite oxidizing bacteria was significant, revealing the
limited TN removal capacity of the conditions in this work. The TN removal efficiency remained more
than 70% with the addition of salt (NaCl) amount below 20 g/L. This work preliminarily demonstrated
the MABR feasibility for the nitrogen removal of municipal RO concentrate with low C/N ratio and
provided technical guidance for further scale-up application.
© Higher Education Press and Springer-Verlag GmbH Germany, part of Springer Nature 2018
accumulate within the municipal RO concentrate, further types of wastewater, indicating its significant applicability
damaging the bio-ecological environment (Long and and feasibility when combined with other methods to
Schäfer, 2006; Benner et al., 2008). enhance the water quality (Sun et al., 2015). An MABR-
Effective organics removal performance could be O3-BAC combined system was applied for oil-field
achieved by utilizing physicochemical techniques in the wastewater treatment (Li et al., 2015). The concentrations
treatment of RO concentrates, mainly including advanced of COD, oil content, TN and ammonia nitrogen (NH4+-N)
oxidation processes (AOPs) and adsorption (Dialynas et in the effluent were 45 mg/L, 2.8 mg/L, 6.8 mg/L and 3.6
al., 2008; Zhou et al., 2011b). However, high energy mg/L, respectively, meeting the discharge standards.
consumption and demand for chemical agents have Membrane bioreactors which achieved degrees of
restrained applicability for large-scale and long-term success in terms of organic removal for high saline sewage
operation (Muruganandham et al., 2014; Boczkaj and have been reported. Over 99% NH4+-N was removed
Fernandes, 2017) in addition to the possible secondary when a membrane bioreactor was employed to treat
pollution of the environment. With a powdered activated wastewater with high salinity up to 4%, but the removal
carbon dose of 0.6 g/L, the chemical oxygen demand performance was further limited when the salinity
(COD) removal rate was 70% when refinery RO increased to 7% (Wang et al., 2016). A pilot-scale
concentrate was treated by powdered activated carbon membrane bioreactor achieved 42% TN removal for the
adsorption (Zhao et al., 2012). Electrochemical oxidation treatment of synthetic shipboard slops with supplementary
on three different electrodes was employed to treat a high sodium chloride (NaCl) amount of 20 g/L (Mannina et al.,
saline RO concentrate. COD could be totally removed on a 2016). In comparison, a recent study indicated that an
boron-doped diamond anode when the energy consump- MABR could exhibit notable TN removal efficiency of
tion (0.158 kWh/gCOD) was the highest. For the Ti/IrO2– 70.6% for synthetic sewage (CODCr 220 mg/L, NH4+-N
RuO2 anode, the energy consumption (0.048 kWh/gCOD) 32 mg/L) when salinity was up to 3% (Tian et al., 2017).
was the least with only partial COD removal (Zhou et al., However, few investigations were available on the
2011a). These findings reflect the enormous challenges of application of MABRs for the treatment of practical RO
achieving higher efficiency with lower energy consump- concentrates, and it is crucial to evaluate systematic
tion in the electrochemical oxidation process. performance under different operational parameters.
Combinations of AOPs and biological methods were In this work, an MABR was utilized in the treatment of a
attempted to enhance the nitrogen substances and organic typical municipal RO concentrate with high TN concen-
removal of RO concentrates. However, the extremely high tration and poor biodegradability. The effects of opera-
salt level and refractory organics of RO concentrates, as tional parameters, including the hydraulic retention time
well as oxidant residuals, would invalidate the conven- (HRT), the aeration pressure and C/N ratio by external
tional microbial systems of wastewater treatment with carbon source addition, on the systematic nitrogen removal
limited nitrogen removal efficiency (Vendramel et al., performance were evaluated after the membrane-aerated
2013; Pradhan et al., 2015). Some biological processes that biofilm acclimation for RO concentrate. Subsequently, the
show promising performance for organics removal in RO nitrogen removal mechanism was illustrated. Microbial
concentrate have been reported. In addition, for effective tolerance of the salinity was determined by stepwise salt
total nitrogen (TN) removal by biological methods, a (NaCl) supplementation to the targeted RO concentrate.
sufficient carbon source is essential for the denitrification The results of the work could be conducive to providing
process during the treatment of RO concentrate with low valuable technique guidance for further scale-up MABR
C/N ratio. Although the operation was relatively compli- application for wastewater with similar water quality.
cated, a sequencing batch reactor process achieved 25.7%
COD removal and 87.3% TN removal when it was
employed to treat RO concentrate from a wastewater 2 Materials and methods
reclamation plant with methanol supplied as the supple-
mentary carbon source (Kim et al., 2016). 2.1 The MABR setup
Characterized by the biofilm immobilized on the surface
of gas-permeable membrane, the membrane-aerated bio- In this study, the designed MABR system was composed
film reactor (MABR) is a novel technology for wastewater of the following four parts: MABR reactor, air supply
treatment (Brindle et al., 1998). The counter-diffusional device, circulation device and water storage equipment
mass transfer of substrates within the biofilm promotes the (Fig. 1). The effective volume of the main reactor was 6 L,
microbial niche, allowing the simultaneous removal of where 80 hollow-fiber membranes (effective length: 130
carbon and nitrogen substances in a single reactor. High cm; outer diameter: 750 mm; and wall thickness: 175 mm)
theoretical oxygen utilization efficiency could be achieved specific for MABR (Hydroking Sci. & Tech, Ltd. (Tianjin,
with the bubbleless aeration (Shanahan and Semmens, China)) were arranged in an orderly fashion. The
2004; Syron and Casey, 2008). During the past decades, commercialized hollow-fiber gas-permeable membrane
MABR has been employed in the treatment of multiple has been demonstrated to be appropriate for long-term
Xiao Quan et al. Nitrogen removal of ROC with MABR 3
use in both research or engineering application. During the 2.3 Analysis of the water quality
investigation, the aeration pressure was manipulated by
adjusting the pressure maintaining valve of the air The concentrations of TN, NH4+-N, NO3–-N, NO2–-N and
compressor, the gas flow indicator and the atmospheric CODcr were measured through the spectrophotometry
valve. using a Multiparameter Bench Photometer for Laboratories
(DR3900, Hach Instruments, Inc., USA). DO was
2.2 Biofilm acclimation and MABR start-up measured by a multiparameter water quality analyzer
using the DO probe (HQ30d, Hach Instruments, Inc.,
Activated sludge with great settleability and abundant USA). Biochemical oxygen demand (BOD5) was mon-
nitrifying microbes from the secondary sedimentation tank itored by a BOD analyzer (BODTrak™, Hach Instruments,
of a wastewater treatment plant (Tianjin, China) was Inc., USA). Electrical conductivity and TDS were
seeded as the biofilm inoculum. Then the synthetic nutrient measured by a conductivity meter (DDSJ-308A, Inesa
solution was formulated in accordance with the composi- Instrument Inc., China). Each measurement was conducted
tion of domestic sewage during the inoculation and in triplicate.
acclimation phase with influent concentrations of CODcr
and NH4+-N simultaneously- adjusted according to the
experimental requirements. In addition, small amounts of 3 Results and discussion
substances containing KH2PO4 (30 mg/L), NaCl (45 mg/
L), NaHCO3 (50 mg/L), Na2CO3 (110 mg/L), K2SO4 (45 3.1 Startup of MABR and microbial acclimation
mg/L), MgSO4$7H2O (55 mg/L), FeSO4 (0.2 mg/L),
ZnSO4 (0.2mg/L), Cu(NO3)2 (0.2 mg/L) and MnSO4 (0.2 After the inoculation of activated sludge, the MABR
mg/L) were added to the sewage to promote the biofilm accomplished biofilm acclimation by using synthetic
formation. The main operational parameters for biofilm domestic sewage as the influent in continuous mode. The
inoculation and acclimation included the HRT of 12 h and reactor was operated with an aeration pressure of 0.03MPa
the aeration pressure of 0.03 MPa. and an HRT of 12h. During the acclimation process, the
In this work, the RO concentrate was sampled from the influent concentrations of CODcr and NH4+-N were
RO concentrate pool of a municipal water reclamation simultaneously elevated to enhance the MABR treatment
plant (Redsun Technology Development Co., Ltd., Tianjin, efficiency and improve the steady-state formation of a
China), where an ultrafiltration unit was employed as the multi-population biofilm.
pretreatment process for an RO unit. The mean character- As seen in Fig. 2, the concentrations of CODcr and
istics of the RO concentrate are detailed in Table 1. NH4+-N in the effluent remained low despite the increased
Subsequently, the RO concentrate was gradually fed to the influent organic loading. The removal efficiencies of
MABR to replace the synthetic domestic sewage under an CODcr and NH4+-N increased to 92% and 98.5% with
aeration pressure of 0.03 MPa and an HRT of 24 h. the increase of CODcr and NH4+-N concentrations to 400
To illustrate the effects of operational parameters on mg/L and 60 mg/L, respectively, suggesting the improve-
nitrogen removal and optimize the process, the aeration ment of the treatment efficiency and the formation of a
pressure (0.01, 0.02, 0.03, 0.04 and 0.05 MPa, respec- steady biofilm in the MABR for further application of the
tively), HRT (18, 24 and 30 h, respectively) and C/N ratio MABR to the real RO concentrate.
Fig. 5 Effects of aeration pressure on the performance of the MABR: (a) TN concentration in effluent at different aeration pressures;
(b) NO3–-N concentration in effluent at different aeration pressures; (c) NH4+-N concentration in effluent at different aeration pressures;
(d) DO concentration in the bulk liquid at different aeration pressures
3.3.3 Effects of C/N ratio on nitrogen removal which resulted from the insufficiency of the carbon source
(Kumar et al., 2012). The changing tendency of NO2–-N
The research concerning the influence of C/N ratio on TN concentration in effluent was similar to that of NO3–-N (Fig.
removal performance was conducted with the HRT of 24 h 6(d)). Furthermore, the insufficiency of the carbon source
and aeration pressure of 0.02 MPa. The C/N ratios were was prejudicial to the effective degradation of organic
controlled at 1.1 (RO concentrate without carbon supple- nitrogen by heterotrophic bacteria, which impaired the
ment), 3.8, 5.8 and 10.8 by regulating the supplemented removal of TN. The removal efficiency of TN was 43.4% at
amount of glucose. the C/N ratio of 1.1, with a marked reduction compared to
As seen from Fig. 6 (e), the COD concentration in the value (79.2%) at the C/N ratio of 5.8 (Fig. 6 (a)).
effluent maintained a relatively stable level, except for the Since heterotrophic bacteria outperforms the ammonia-
temporary increase in the first 2 days with a C/N ratio of oxidizing microbes for oxygen utilization under high C/N
10.8. It was noteworthy that the NO3–-N concentration in ratio, nitrification is inhibited as an aerobic reaction, which
effluent was significantly affected by the C/N ratio. The leads to the accumulation of NH4+-N (Nogueira et al.,
NO3–-N concentration in effluent presented an extreme 2002). For instance, the NH4+-N concentration increased
increase of 15.5 mg/L when the C/N ratio decreased from from 0.07 to 4.35 mg/L when the C/N ratio varied from 1.1
10.8 to 1.1 (Fig. 6 (b)). It was closely associated with the to 10.8 (Fig. 6 (c)). As a result, the TN concentration in
deficient quantity of electron donor for denitrification, effluent at C/N ratio of 10.8 increased significantly
Xiao Quan et al. Nitrogen removal of ROC with MABR 7
compared to that at a C/N ratio of 5.8, with a 5% decrease addition leads to unnecessary economic costs in practical
in the TN removal efficiency (Fig. 6(a)). In addition, a application. To summarize, the optimal C/N ratio for
meaningless increase in supplementary carbon source MABR nitrogen removal was 5.8.
Fig. 6 Effects of C/N ratio on the performance of MABR: (a) TN concentration in effluent at different C/N ratios; (b) NO3–-N
concentration in effluent at different C/N ratios; (c) NH4+-N concentration in effluent at different C/N ratios; (d) NO2–-N concentration in
the bulk liquid at different C/N ratios; (e) COD concentration at different C/N ratios
8 Front. Environ. Sci. Eng. 2018, 12(6): 5
3.4 Tracking analysis of nitrogen removal in the MABR The nitrification efficiency was lower than the ammo-
nification efficiency in the early stage, as indicated by the
To illustrate the mechanism of nitrogen removal in the brief NH4+-N accumulation in the first 8 h. Then aerobic
MABR system, the MABR was operated in batch mode heterotrophic bacteria outcompeted AOB for dissolved
with the aeration pressure and C/N ratio being controlled at oxygen with sufficient carbon sources, further inhibiting
0.02 MPa and 5.8. The effluent concentrations of TN, the nitrification in the early stage. Compared to the initial
NH4+-N, NO3–-N and NO2–-N were monitored at intervals value, the NH4+-N concentration showed an increase of
of two hours during the entire 24 h experiment. 3.6 mg/L at the 2nd hour (Fig. 7(b)). The DO concentration
From Fig. 7(a), the TN concentration decreased gradually increased in the last 12 h (Fig. 7(b)), caused by
gradually throughout the operation, and the TN removal the decreasing oxygen consumption given the deficiency
efficiency stabilized at 75.5%. Initially, aerobic hetero- of carbon and nitrogen sources. The DO value was
trophic bacteria and ammonia oxidizing bacteria (AOB) ultimately 1.93mg/L, indicating that the entire biofilm was
exhibited high activity with adequate carbon and nitrogen an aerobic environment. Hence, the reactor achieved
sources and consumed a large amount of oxygen. This was sufficient nitrification in the last 12 h. The NH4+-N
conducive to the formation of an anaerobic environment in concentration gradually decreased to 0.4 mg/L gradually
the outer layer of the biofilm, as proven by the DO during the first 12 h and then remained relatively stable in
concentration in the bulk liquid (less than 0.5 mg/L) in the the next 12 h (Fig. 7(b)), indicating that most of the organic
first 12 h (Fig. 7(b)). Appropriate oxygen gradients could nitrogen had already been transformed into NH4+-N, and
promote the formation of a unique stratified biofilm, the production amount of NH4+-N was relatively low in
enhancing simultaneous nitrification and denitrification. the later stage.
Fig. 7 (a) Changes of TN concentration in the effluent and removal efficiency at different times. (b) The effluent concentrations of NO3–-N,
NO2–-N and NH4+-N at different times. (c) Changes of COD concentration in the effluent and removal efficiency at different times. (d) Changes
of DO concentration in MABR at different times
Xiao Quan et al. Nitrogen removal of ROC with MABR 9
NO3–-N and NO2–-N accumulated gradually in the initial high salinity level of 40 gNaCl/L. As the NaCl addition
stage of the experiment and reached the maximum at 6 h amount ranged from 0 to 20 g/L, denitrifying bacteria were
and 8 h, respectively (Fig. 7(b)). The maximal concentra- not notably inhibited, as demonstrated by the insignificant
tions of NO3–-N and NO2–-N were 25.6 and 21.4 mg/L
(Fig. 7(b)), respectively, further revealing the inhibition of
denitrification by salinity stress. Hence, the denitrification
efficiency was far lower than the ammonification and
nitrification in the MABR system. The NO2–-N accumula-
tion resulted from the inhibition of nitrite-oxidizing
bacteria (NOB), illustrating that NOB were sensitive to
the salinity elevation. Previous research has discovered the
inhibitory effects of high salinity on NOB, which exerts a
positive influence on shortcut nitrification and denitrifica-
tion (Liu et al., 2008; She et al., 2016). A study observed
that a NaCl concentration of 0.1 mol/L caused 40%
inhibition of the maximum ammonia oxidizing activity
compared to no salt addition (Mosquera-Corral et al.,
2005). In this MABR, the rate of ammonia oxidation
decreased significantly with the inhibition of NOB activity,
which led to the accumulation of NO2–-N in the process
(Fig. 7(b)). Nevertheless, the NOB activity was incomple-
tely inhibited, and the reactor could not maintain the
process at the maximum accumulation of NO2–-N due to
the continuous oxygen supply. Hence, the complete
inhibition of NOB and the promotion of shortcut
nitrification and denitrification should be further studied
in this reactor. As illustrated in Fig. 7(b), the denitrification
process still continued at a relatively low rate, as
demonstrated by the decreased values of NO3–-N and
NO2–-N when the DO concentration increased up to 1 mg/
L after 18 h. This result suggests that aerobic denitrification
occurred in this reactor. In the end, the effluent concentra-
tions of NH4+-N, NO3–-N and NO2–-N were 0.44, 4.2 and
0.471 mg/L, respectively (Fig. 7(b)).
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