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Service Manual: Chassis: Sj-210
Service Manual: Chassis: Sj-210
: DSJ210BEF0
Service Manual
LCD PROJECTION TV
(HDTV MONITOR)
Model : DSJ-6000LN
CHASSIS : SJ-210
2. Product specification 4
3. Remocon specification 5
4. Adjustment 7
5. Circuit Manual 11
6. Trouble shooting 27
7. Block diagram 35
8. Exploded View 36
9. Connection diagram 37
-1-
1. Safety precautions
CAUTION : Do not attempt to modify this product in any way. Unauthorized
modifications will not only void the warranty, but may lead to your being liable for any resulting property damage or
user injury.
Service work should be performed only after you are thoroughly familiar with all of the following safety checks and
servicing guide-lines. To do otherwise, increases the risk of potential hazards and
injury to the user.
SAFETY CHECKS
After the original service problem has been corrected, a check should be made of the following:
-2-
Safety precautions
GRAPHIC SYMBOLS :
The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the service
personnel to the presence of uninsu-lated" dangerous voltage" that may be of suffi-cienty magnitude to
constitute a risk of electric shock.
The exclamation point within an equilateral tri-angle is intended to alert the service personnel to the
presence of important safety information in service literature.
Fuse symbol is printed on pcb adjacent to the fuse, with " RISK OF FIRE REPLACE FUSE AS
MARKED". The symbol is explained in the ser-vice manual with the following wording or equiv-alent
CAUTION : FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH SAME
TYPE (6.3A, 125V)" and
" ATTENTION: AFIN D’ ASSU UNE PROTECTION PERMANENTE CONTRE LES RISQUES D’ INCENDIE,
REMPLACER UNIQUE-MENT PAR UN FUSIBLE DE MEME TYPE ET DE " 6.3A, 125V" .
-3-
-4-
-5-
KEY Button and Function
-6-
4-1. Adjustment in Production
Set all adjustment after about 5 Min s heatruning
Note : Lamp wattage converted automatically from 160W to 130W after 3 min.
Heatrun must be operated after inputing White_Pattern, (no concerned ‘No Signal’)
Note : You select ‘White_Pattern’ in ‘Test Pattern’ of SVC Menu.
You select Screen Size is ‘Wide’ and Screen Mode is ‘Normal’.
Confirm the range of White Balance being in limit and measure Luminance value
-7-
4-2. SERVICE MODE
To operate Service : Press the USER Remote controller in order starting with CH Up Mute RECALL
Mute (You can operate in case INPUT is TV mode, or being input signal)
Service Mode
SVC MAIN (Initial Data of the Service mode)
PW364 (Adjusting Brightness Contrast and White Balance of full input)
AD9884 (Adjusting Brightness Contrast of DTV/ PC input)
CXA2101 (Adjusting Brightness Contrast and White Balance of DTV input)
VPC3230 (Adjusting Brightness Contrast of TV / VIDEO/DVD input)
Test Pattern (Displaying in order R G B W BLK
Lamp Watt (Adjusting Lamp Wattage 160W or 130W)
ENG Control (Adjusting LCD ENGINE UNIT)
Use Time (Total usage time of LCD panel)
Factory Set (operating Initalization)
-8-
AD9884 (Adjusting Brightness Contrast of DTV/ PC input )
R Gain 148 Fixing Value RED MIN 148
G Gain 148 Fixing Value RED MAX 148 Reading velue
B Gain 148 Fixing Value GRN MIN 148 automatirally
CLP PL 4 Fixing Value GRN MAX 148 accorling to
CLP DR 4 Fixing Value BLU MIN 148 adjustment state
Phase 15 Fixing Value BLU MAX 148
Test Pattern
R => G => B => W => BLK
Lamp Watt (160W is 25% brighter than 130W but lifetime of Lamp is shorter)
160W
130W
ENG Control (Adjusting LCD ENGINE UNIT )
GAMMA (NORMAL, Natural1, Natural2) : NORMAL(NO GAMMA compensation ),
NATURAL1=NATURAL2
ROTATION Scren Rotation (0, 90, 180, 270)
COLOR Screen s color compensation
sub CPU sub CPU s initalization in Engine Unit
-9-
TEMP Detecting the femperature in the inside of ENGINE
V-T Engine V-T compensation
*Use Time : Total usage time of LCD panel
*Factory Set (Operating Initalization)
- 10 -
1. Specification / Feature
1-1. Product Specification
1-2. Product Feature
1-3. General Block Diagram
2. Power Supply
2-1. Summery
2-2. Block Diagram
2-3. Power structure
2-4. Power Action manual
4. Video
4-1. Summery
4-2. Block Diiagram
4-3. Video Circuit Manual
4-4. *IF and Video Manual
5. Engine Drive
5-1. Summery
5-2. Block Diagram
5-3. Action Manual
- 11 -
1.Specification / Feature
1-1.Product Specification
- 12 -
1-2.Product Feature
- 13 -
2. Power Supply
2-1. Introduction
The POWER PCB is composed of 140W Power for 60 LCD PTV(DSJ-6000LN) as well as
the Power that makes 380V and 18V primary voltage for Ballast.
9 T803 7V/10V Engine Fan Power 1,000mA 10V (more than 45 degree
of Engine temperature
(1-2) The smoothed voltage is supplied to the TOP232P that is STAND-BY POWER
IC(1804), and the TRANS secondary winding supplies STAND-BY Power (5V)
for U-COM.
- 14 -
(2) MAIN Power Operation
(2-1) PWR SWITCH ON(HIGH) Signal is supplied from U-COM to the Base of Q804 via
P805M CONNECTOR, Positive Terminal Relay(Y801) is activated, then Starting
Voltage is supplied to the No.4 pin (Vin) of STR-F6656(IC802, IC803) via R836 and
R844.
(2-2) AC Power is rectified in the Bridge Diode(D801), and is applied to P winding of the
TRANS, and reaches 16V of TRANS Auxiliary Winding (No.7 pin), then Control
Circuit is active by the operation of Start Circuit.
(2-3) The winding voltage of the Auxiliary Winding (No.6 pin) is rectified, 18 V is upplied
to 1601(FA5332M) No. 3/16 pins, and the phase of Voltage/Current is compensated,
No.13 Pin Reference Voltage/No. 15 Pin OSC Timing C/R oscillates internally, and
mixed to AND Gate, passes to No.13 pin, and its voltage is elevated to DC380V
from L805 by FET Switching via Debias Stabilization Circuit (Q801/802). The
elevated 380V
is smoothed through Diode(D802), and is supplied to the Ballast via P804B.
Symbol Function
OVP Over voltage protect
TSD Over temperature protect
<Extra Function>
- 15 -
(3-1) Power Supply for Vin
When Vin Terminal (No.4 pin) voltage that is charged to C821, C830 through the Starting
Resistance reaches 16V(Typ), the Control Circuit inside the F6656 starts to operate. Here,
the Circuit Current is limited to 100 A(MAX) before F6656 operates, so the high Starting
Resistance (47K ,2W) is used. After F6656 operated, the voltage coming out of D
winding of TRANS (T802, T803) is rectified and smoothed, supplying the stable voltage
to the Vin terminal. Here, dl winding is rectified and smoothed via D812, D816, C821,
and C830, and about 16V is supplied to the Vin terminal (No.4 pin) of F6656.
- 16 -
carried out in the Control System, but MOSFET as well as Control Circuit element is on
the Frame, so the circuit operates same for the overheat of MOSFET.
- 17 -
3. Sound & Audio Amp
3-1. Introduction
Sound Processor is composed of Switching that selects signal proper to the Select Mode among
Sound Signal of the Video Input (SIF, DVD, Input 1/2/3) and the Sound Signal of Graphic
(DTV, PC); and Signal Processor that generates Sound Signal (C, W, SL, SR) which is Dolby
decoded through MAIN L/R Sound Signal and IIC(SCL/SDA) Interface. Besides, it is composed
of Amplifier that amplifies the signal generated by Volume Control Block to the sound signal
proper for speaker capacity.
- 18 -
Partition NAME DESCRIPTION
INPUT SOUND PROCESSOR Audio signal (the excepted HP L/R, MON L/R)
L/R Output L/R SPEAKER
C Output CENTER SPEAKER
OUTPUT
W Output WOOFER SPEAKER
SL/SR Output SURROUND L/R
- 19 -
In the AMPLIFIERM, the signal component that passed Volume Control Block is amplified
to the respective GAIN (MAIN L/R, C, W, SL, SR). L/R SOUND and SURROUND L/R
Sound are adjusted simultaneously, besides L/R Volume Balance can be adjusted. The Sound
of Center and Woofer is adjusted independently, and Volume Balance cannot be adjusted. The
Sound Signal decreased by Internal Volume Control of MS3440G and DPL3519A is
amplified through TDA7265 (25W+25W STEREO AMPLIFIER with MUTE). Main Sound
L/R and Central Sound Signal is connected to each Speaker via connectors, and the Sound
Signal from Woofer and surround is connected to external Jack, then is outputted when
additional Speaker is connected.
- 20 -
4. Video
4.1 Introduction
The VIDEO Signal Processing Circuit of DSJ-6000LN converts PC signal(VGA~UXGA),
DTV signal (Y, Pb, Pr 1080i, 720P, 480P@60Hz), DVD signal (Y, Cb, Cr@60 Hz), Y/C
signal (60 Hz) as well as Image Processor PW364, to HD Video signal (1280 x 720 :
Progressive) proper to LCD Projection TV device of this appliance type. It is composed of
Video Processor, Digital TV Processor, Graphic Video Processor, Image Resizing Part
(PW364), LVDS Output, CPU Circuit for System Control.
- 21 -
(2) Digital TV Signal Processor Circuit
The Digital TV signal entering to the Component type is processed in CXA2101A that is IC
for processing TV Video Signal, and is outputted to Analog RGB signal, then is switched
according to the RGB signal of OC.
(1)IF Circuit
IF Signal Processing is as follows.
(1-1) NTSC TV RF Signal received from the Antenna Input of the Terminal Board enters to
TUNER (TU601).
5V, 9V : TUNER Main Power
33V : Voltage for Tuning (Vt Voltage)
(1-2) A desired broadcasting channel is selected from the TV broadcasting signal selected by
Remote Control or Switch in such a way that the data
sent from pins of SDA and SCL of -COM are routed to Pin 4 and 5 of DATA/CLK of
- 22 -
TUNER, and those data are converted to TUNER (IF) signal in the PLL inside the Tuner and
Tuner IC.
(1-3) The carrier of the selected broadcasting signal is converted to PIP frequency (P:
45.75MHz, S: 41.25MHz, C: 42.17MHz), and modulated to IF signal of TU. The
modulated IF signals are converted to Composite Video and SIF signal in the internal IF
Module, then are sent to each Video_Out Port(#16) and Audio_Out Port (#13).
(2) NTSC Video Signal Switching Circuit
- 23 -
- 24 -
5. Engine Drive
5.1 Introduction
The Engine Drive Signal Processing Circuit of this DSJ-600LN is the circuit for
generating and supplying Video Signal and Driving Signal to activate 3 LCD Panels. It is
composed of RGB Video Processing, Panel Driving Signal Generating, and Panel
Auxiliary Signal Generating sectors.
- 25 -
(3) Panel Auxiliary Signal Generating Circuit
The Panel Driving Auxiliary Signal developed from IC(SLA550TH) for processing Panel
Signal is supplied to Panel through 4 each composite Transistor(XN4051) by doing level shift
to the Level(10.0Vpp; 2.5V~ 7.5V) necessary for free-charging the Video Line inside the
Panel by the Level Shifter IC(ET1030F0A).
- 26 -
No “Power On”
(Timer on/off and the main
power lamp lighting in red)
NG
NG
0V
Check voltage of pin 14 (PWR-CTL) in Replace VIDEO PCB ASSY
P612V at Main PCB
0V
Replace CONNECTOR
- 27 -
No “Power On”
(Timer on/off and the main power lamp
flickering in red and orange alternately)
OK
Remove lamp and then fix it again Check normal operation
Less than 2V
- 28 -
No “Power On”
(Timer on/off and the main power lamp
lighting in orange)
POWER ON
NO
The voltage is mane
Then DC 5V in a short
Time, then it goes to 0V
Check voltage of pin 7(7V/10V) Check voltage of pin 5 (ID_1)
in P806M at Power PCB in P626C at Main PCB
More than 0.5V
0V
NO SHORT
Check “Short” between output
voltages at Power PCB and GND
Contact badness
NO YES of Connector
Replace Replace
LCD ENGINE SHORT PCB Check voltage of pin 3 (32Pin) in P612V
at Main PCB
- 29 -
No “Power On”
(The main power lamp is
not red)
FUSE CHECK
I821 CHECK
(POTO COUPLER CHECK)
D836 CHECK
Check always because it’s part of feed back
END
- 30 -
No “Power on”
(the main power lamp is red.
stand-by Power is on)
Check D801
END
END
When part is destroyed by lightning and shock, D801, Q803, FUSE is easily damaged
I802 is often destroyed by shock of the primary and the secondary
- 31 -
No Display
(DTV / PC Input)
END END
- 32 -
No Display
(RF / VIDEO / DVD)
Does Power LED operate normally in green? LAMP, FAN, Power abnormal
When pressing Menu button, is OSD CheckIC217 (PW364) output Check IC220 (LVDS IC) output
displayed normally? (#DPT00~#DPT23) (#LVDS00~#LVDS09)
RF signal is off RF, VIDEO Screen is off Only DVD Screen is off
Check connection of antenna Check U101 (1855) output Check IC219 (3230) input
(#19-C, #21-Y, #23-V) (#4-B, #5-G, #6-R)
Check after
Check after
connection
repair Check Input signal
(480i)
Check TU601 (TUNER output) Check U104 (1232) output
(#5-Y/V,#6-C)
Check after IC219 Repair
(#Y0~#Y7, #C0~#C7)
Check after
Check after
connection
connection
- 33 -
No SOUND
External Input 1/2/3 Check U101 (#20,22) output Check IC601 (#47,48) Signal
Check IC601 & IC602 output MAIN L/R : IC601(#27,28) CENTER : IC602(#28)
WOOFER : IC601(#30) SURROUND L/R : IC602(#24,25)
HEADPHONE : IC601(#36,37)
END
- 34 -
Z86129
(caption/rating)
-35-
108 99 51 50 110 111 132 49 48 47 46 92 93 117 4957800400 CLOTH BLACK 3 0.7T 10X125
116 7122402412 SCREW TAPTITE 4 TRS 4X24 MFZN BK
115 4957904400 DC FAN 1 ADDA AD0512ME-D70
52 114 -------- SHIELD CASE 1 -------------
113 4957700300 CUSHION CASE ENGINE 8 INOAC F-9L T=10
112 VIDEO PCB AS 1
111 POWER PCB AS 1
110 MAIN PCB AS 1
109 A/V PCB AS 1 SPONGE 10T
108 4957701200 CUSHION MIRROR S 2 CR
109 107 DETECT SW AS 1
53 106 CONNECTION PCB 1 40X50
105 CONNECTION PCB 1 40X14
104 4953901900 BRKT SCREEN B 1 AL6063
103 7001401211 SCREW MACHIINE 7 M4 PAN 4X12 MFZN
101 102 4952700050 LCD ENGINE AS 1 DEK-1
101 97P2316600 HOLDER AC CORD 1 NYLON66 UL/CSA
100 4956900300 BUSHING FAN 1 CR
99 4957904600 MIRROR 1 T=5
98 4957700800 CUSHION SOUND B 2 SPONGE 10T
34 35 97 4957700700 CUSHION SOUND T 2 SPONGE 10T
96 CUSHION SOUND L 1 SPONGE 10T
45 95
4957700600
4957700500 CUSHION SOUND R 1 SPONGE 10T
54 131 94 4956900100 RUBBER BUSHING 12 CR
93 7172401412 SCREW TAPTITE 1 TT2 TRS MFZN 4X14 BK
92 97P4602700 CLAMP CORD 1 NYLON 66 BLK 5280N
113 36 37 43 44 91 4952600100 HANDLE CABINET 2 HIPS BK
90 4957700100 CUSHION DUST 1 SPONGE T=40
55 56 97
95 96 38 39 42 89
88
4956000700
7178301212
SCREW WOOD
SCREW TAPTITE
4
8
4X14 MFZN BK
TT2 WAS MFZN 3X12 BK
63 64 28 29 78
77
7173301011
4953901800
SCREW TAPTITE
BRKT SCREEN T
8 TT2 BIN MFZN 3X10 ZINC
1 AL 6063
76 4952800500 DOOR SLIDE 1 PC ABS
65 133 75
74
4957300600
7008301011
SUPPORT CONNECTION
SCREW MACHINE
2 NYLON
4 M-WAS 3X10 MFZN
66 91 73 4953903601 DUCT ENGINE INLET 1 FR HIPS BK
71 72 4952301100 BUSHING TERMINAL 1 CR
105 71 4956900200 BUSHING LVDS 2 CR
67 68 60 102 103 121 70 7008301011 SCREW MACHINE 6 M-WAS 3X10 MFZN
69 4953802701 FRAME DOOR SLIDE 1 PC ABS
68 7008301011 SCREW MACHINE 4 M-WAS 3X10 MFZN
27 67 4957502100 COVER ENGINE F 1 FR HIPS BK
66 4956800600 CLAMP BALLAST 1 SECC T=1.6
69 70 65 4953802601 FRAME BALLAST 1 HIPS BK
25 26 64 7173301011 SCREW TAPTITE 4 TT2 BIN MFZN 3X10 ZINC
63 4957203100 SHI CASE BALLAST 1 SECC T=1
76 62 7008301011 SCREW MACHINE 6 M-WAS 3X10 MFZN
61 4957502601 COVER BALLAST 1 HIPS BK
90 24
60 4957501900 CASE ENGINE 1 SECC T=1.6
72 73 74 59 7178301212 SCREW TAPTITE 6 TT2 WAS MFZN 3X12 BK
117 13 119
58
57
4957903801
4953903701
DUCT OUT R
DUCT OUT L
1
1
HIPS BK
HIPS BK
SCREW MACHINE 2 M-WAS 3X10 MFZN
14 15 94 56
55
7008301011
4957501800 COVER ENGINE T 1 SECC T=1.6
113
77 78 118 54 4957700400 CUSHION P-LENS 1 PVC T=1 + SPONGE T=15
84 43
42
4953600701
4953802400
TERMINAL ANT
FRAME MAIN PCB
1
1
HIPS BK
FR HIPS BK
41 7173301011 SCREW TAPTITE 3 TT2 BIN MFZN 3X10 ZINC
82 83 22 23 40
39
4953501200
7172401412
HOLDER PCB
SCREW TAPTITE
1
6
FR HIPS BK
TT2 TRS MFZN 4X14 BK
38 4953902500 BRKT MIRROR T 1 SECC T=1.6
37 7172401412 SCREW TAPTITE 2 TT2 TRS MFZN 4X14 BK
36 4953902801 BRKT MIRROR R 1 HIPS BK
35 7172401412 SCREW TAPTITE 2 TT2 TRS MFZN 4X14 BK
1 21 34 4953902701 BRKT MIRROR L 1 HIPS BK
33 7172401412 SCREW TAPTITE 4 TT2 TRS MFZN 4X14 BK
32 4953902600 BRKT MIRROR B 1 SECC T=1.6
31 4956000600 SCREW WOOD 8 4X20 WAS MFZN BK
30 4953902900 BRKT WOOD C 2 FR HIPS BK
29 4956000600 SCREW WOOD 6 4X20 WAS MFZN BK
2 28 4953903000 BRKT WOOD S 2 SECC T=1.6
124 125
27
26
4955901300
4956000700
DECO PANEL AV
SCREW WOOD
1
3
PVC T=0.25
4X14 MFZN BK
25 4952300901 PANEL AV 1 HIPS BK
24 4952200300 CABINET WOOD 1 MDF T=15
23 4956000600 SCREW WOOD 5 4X20 WAS MFZN BK
22 4952301001 PANEL FRONT 1 HIPS BK
21 4952800301 DOOR LAMP 1 HIPS BK
20 4856716000 SPRING 1 SWPA PIE0.5
19 4954800501 BUTTON POWER 1 ABS BK
18 4955000301 DECO CONTROL 1 ACRYLE T=3
17 7178301212 SCREW TAPTITE 4 TT2 WAS MFZN 3X12 BK
133 4957800600 CLOTH BLACK 1 0.7T 40X120 16 4953501101 HOLDER CONTROL 1 HIPS BK
132 4856815400 CLAMP WIRE 2 NYLON 6/6 15 7173301011 SCREW TAPTITE 1 TT2 BIN MFZN 3X10 ZINC
131 4956801000 CLAMP WIRE 2 NYLON 6/6 14 4955700601 DECO LED POWER 1 PMMA
128 130 4858213800 BAG INSTRUCTION 1 L.D.P.E T0.05X250X400 13 4955700501 DECO LED 2 PMMA
127 129 4958002102 BOX BOTTOM 2 DW-4 12 7172401412 SCREW TAPTITE 3 TT2 TRS MFZN 4X14 BK
126 128 4958200602 BAG P.E 2 FOAM T0.5X1900X1550 11 4952301101 PANEL CONTROL 1 HIPS WH-081A
127 4958102100 PAD 1 E.P.S 10 4953802501 FRAME NET 2 HIPS BK + JERSEY
130 126
125
4958101100 PAD 2 E.P.S
DW-4
9 4857818503 CLOTH BLACK 4 T=0.5 20X300
4958002101 BOX UPPER 1 8 4957904700 SCREEN 1
124 4958002100 BOX CARTON 1 DW-4 7 4952002000 MASK FRONT R 1 AL 6063
123 4955600200 MARK BRAND 1 AL T=1.0 DIA-CUTTING 6 4857818503 CLOTH BLACK 8 T=0.5 20X300
127
3 11 122
121
DETECT SW AS
CLOTH BLACK 2 0.7T 40X120
5 4952001800 MASK FRONT B 1 AL 6063
4957800600 4 7171301011 SCREW TAPTITE 16 TT2 BIN 3X10
SCALE N/S
. . . . . . . .
EXPLODED VIEW 1 OF 1
DIGITAL TV RESEARCH CENTER MODEL
NAME DSJ-6000LN D
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