Appendix - 1 1. Multiple choice questions : 2 2 ‘The tool used for lifting the pattern from mould is (A) Lifter (B) Vent wire (C) Drawspike (D) Rammer ‘The too! used for pressing and ‘the moulding sand in the flask is (A) Smoother (B) Trowel (©) Brush (D) Rammer Common hand tool used for blo the mould cavity. (A) Swab loose particles of sand from ) Bellow — (C) Vent wire (D) Rammer 1g the edges of sand mould before ab (C) Vent rod (D) Drawapike nd casting has three parts, the middle part is (A) Cheek (B) Cope (© Drag (©) Snap ;. The ability of sand particles to stick together is known as (A) Plasticity (B) Porosity (©) Cohesiveness (D) Adhesiveness ‘The ability of sand particles to stick other material is known as (A) Plasticity (B) Refiactoriness (© Cohesiveness (D) Adhesiveness The property of moulding sand which resist high temperature is (A) Refractoriness (8) Plastic (© Flowabitity (D) None of these, ‘The ability of sand to permit the escape of gases and steam through itis (A) Flowability (C) Refractoriness (B) Permeability (D) Plasticity Appendix -1 29 (D) Machine moulding 11. The fol m is used for very large castings (A) Sol (B) Cope and drag pattern Sk tem (P) Split pattern wed are marked on the pattern by the following color (B) Yellow (C) Black (D) Green can be easily (D) Machining age should be (D) None of these 15. The allowance on patter (A) Negative (B) Positiv 16. The sand v D) None of these. prevents the two parts from sticking together, is called (A) Green sand (B) Dry sand (©) Pacing sand (D) Parting sand 17. In green sand mould ‘molten metal is poured when the mould is (A) Green (B) Moist (C) Dry (D) Skin-dry 18. Moulding sanc is used directly next to the pattern surface which com rect contact with hot metal during pouring is the (AP. (B) Backing sand (D) Dry sand230 Production Technology -T 20. Permanent mould casting method is mainly used for (A) Ferrous alloys (B) NonFerrous alloys (©) Both ferrous and non-ferrous alloys (D) None of these 212 The vertical passage through which molten metal enters into the mould is (A) Spruce (B) Riser (C) Vent — (D) Runner 22. Centrifugal casting is used for producing (A) Solid castings (B) Castings with eccentricholes (C Castings with proje (D) Hollow castings. 23. The following process uses Silica sel as bonding agent (A) Shell moulding (B) CO,-Process (C) Ceramic moulding (bi 24, Casting defects resulting from lack of thi (A) Cold shuts (B) Inclusion (C) Shrinkage (D) Blowholes 25. Casting defect resulting from hard ramming and high moisture ‘content in the sand (A) Cold shuts (B) Swelling (C) Blow holes (D) Inclusions 26, Soft ramming of mould may leads to a casting defect, called (A)Shit —(B) Swelling (C) Cracks (D) Coldshats 27, The casting defects resulting from low fluidity of pouring metal (A) Cold shut & misruns _ (B) Blow holes & porosity (©) Hot tears (B) Seabs 28, The function of riser is to (A) Support the core (B) Support the pattern (C) Compensate for shrinkage (D) Compensate for penetration 29, Riser should be locate at (A) Thin section (©) Heavy section (B) Centre of mould (D) None of these 30, ‘The function of core in casti~ sis to (A) Support the pattern {B) Make cavity (C) Support the casting (D) Make strong casting Appendix -T 231 31, Machining operation in which work rotates and tool is given a linear motion is ling (B) Tuning — (C) Milling 32, Depth of cut in turning is (D) Shaping 20 mm is tamed at a (A) 0.08% m/s (B)4.8n m/s (C) sie ws 0) 22 aus 34, Half-nut mechanism is used in : (A) Shaping (B) Indexi (© Broaching (D) Thre 35. For holding irregular workpieces on a lathe the following device isused {A) 4-Sav chuck (B) 3-Jaw chuck (C) Mandeel (D) Collet 36. The method suitable for tumning short tapers (A) Taper turning attachment method (B) Tailstock setover method. (© Compound rest method (D) None of these, 1g method of taper turning, the cutting tool is fed to lathe axis il rest method (C) Taper turning attachment method (D) None of these Very steep taper on a long workpiece may be tumed by following method. cman (A) Taper tuming attachment (© Compound rest 38. (B) Tailstock sctover (D) None of these232 39, 40. 4 43, 44 45 46, 41. 48, Production Technology - I ‘The amount of setover required to tum a taper 1:50 over a length of 300 mm is (Ay2mm — (B)Smm ©4mm (D)3 mm In thread cutting operation the tool is fed by (A) Tailstock (B) Feed rod (C*) Lead serew (D)Steadyrest For cutting matric threads on engine I ad sorew pitch (A) 157 teeth (B) 127 tei Tooling station provideel on Caps (A) Tool post (C) Turret, Ina Capstan et is mounted on (A) Shor (B) Bed ways (©) Compound rest (D) Carriage Ina turret lathe, the turret is mounted on (A) Aus (B) Saddle (©) Compound rest (D) Too! post ‘The lathe centre located in the tailstock is called (A) Live centre (B) Drill cent (C) Dead centre (D) Chuck centre ‘The operation of cnlarging a hole through a certain distance is called (A) Boring (B) Counter sinking, (©) Drilling (D) Counter boring In Capstan lathe, the parting tool is generally mounted in (A) Rear tool post, (B) Square tool post (C) Turret (D) Collet Stops and trips on a turret lathe are provided for (A) ing the cuiting speed -—-_(B) Automatic indexing ++, 9)-Controlling the movement of tools (D) Nene of these Appendix - I 233 50. Face plate holds the job with the help (A) Jaws (B) Mandel (C) Dog carrier (D) Collet. 51, Machining operation in which tool rotates (A) Turning (B) Shaping (C) Planing 52, Drilling is the operation of (A) Making, hole (B) Enlaty (©) Finishing a hole (D) None of 53. Reaming is a process of (A) Making a hole (C) Enlarging end ofa hole 1 (D) 145° (we )Reamer — (D) Drill I from point towards the (A) Front taper (B) Back taper (€) Body (D) Body depth hole (B) Quick insertion in spindle tion in drill chuck (D) None of the above 58. held in (B) Drill chuck (C) Magnetic chuck (D) None of these 59, The standard taper provided on shank of drill is (A) Brown taper (B) Morse taper (O) Sellers taper (D) Feed taper