13
Flow Behavior of Polymer
Melts and Solutions
13.1 Introduction
13.2 Constitutive Equations
13.3. Second-Order Fluids in Simple Shearing Flow
13.4 Normal Stresses
13.5. Rheometry
13.6 Intrinsic Viscosity of Polymers
13.7 Flow Through a Slit
13.8 Sources of Error in Capillary and Slit Flows
13.9 Coaxial Cylinder: Couette Flow
13.10 Cone-Plate Viscometers
13.11 Plate-Plate Viscometers
13.12 Experimental Determination of Normal Stresses. Coaxial Cylinders
13.13 Factors Governing the Non-Newtonian Behavior of Polymers
13.14. Non-Newtonian Viscosity Models
13.15 Cox-Merz Rule
13.16 Influence of Diluents and Plasticizers, Blends, and Fillers on Flow
13.17 Parameters Influencing the First Normal Stress Difference
13.18 Die Swelling
13.19 Melt Index
13.20 Thixotropy and Rheopexy
13.21 Stretching Flow
Problem Sets
References
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509510 Chapter 13
13.1 INTRODUCTION
The flow of polymer melts and concentrated solutions is a complex process
in which degradation of energy and memory effects embodied in the visc-
osity and the equilibrium recovery compliance function, respectively, play a
determinant role. While the viscosity of monomers is perfectly defined at a
given temperature, the answer to the question “What is the value of the
viscosity of a polymer?” is not a simple one, because the value may vary
within several orders of magnitude. Actually, the viscosity of polymers
depends on molecular weight, molecular weight distribution, topology of
the chains (linear, comb-like, and star structures; irregular branching; etc.),
and temperature. In addition, the viscosity of molecular chains, unlike that
of monomers or low molecular weight compounds, shows a strong depen-
dence on the shear rate. In most cases the viscosity decreases with increasing
shear rate. Normal stress effects are also detected in these fluids. For exam-
ple, in steady Couette flow, high molecular weight polymers exert a greater
normal thrust on the rotating inner cylinder than on the steady outer cylin-
der, in opposition to what one would expect on the basis of considering only
inertial forces. In cone-plate flow, a greater normal thrust is exerted on the
plate near the center than at the edge. In general, normal stress effects
increase with shear rate.
A mathematical expression relating forces and deformation motions in
a material is known as a constitutive equation. However, the establishment
of constitutive equations can be a rather difficult task in most cases. For
example, the dependence of both the viscosity and the memory effects of
polymer melts and concentrated solutions on the shear rate renders it diffi-
cult to establish constitute equations, even in the cases of simple geometries.
A rigorous treatment of the flow of these materials requires the use of fluid
mechanics theories related to the nonlinear behavior of complex materials.
However, in this chapter we aim only to emphasize important qualitative
aspects of the flow of polymer melts and solutions that, conventionally
interpreted, may explain the nonlinear behavior of polymers for some
types of flows. Numerous books are available in which the reader will
find rigorous approaches, and the corresponding references, to the subject
matter discussed here (1-16).
13.2 CONSTITUTIVE EQUATIONS
The laws of mechanics alone are not sufficient to determine the relationships
between forces and motions in a body. It is necessary to know the evolution
with time of functions that depend on the nature of the material, that are inFlow Behavior of Polymer Melts and Solutions si
turn specified by means of constitutive equations that must satisfy certain
basic physical principles in order to be valid models of the physical behavior
of materials. These principles are the causality indifference principle, the
local action principle, the frame indifference principle, and the material
indifference principle (2,4,6,17—22).
The causality indifference principle states that the physical behavior of a
material at a time ¢ is independent of all future events. Thus, the stress of
material at a point P at time t depends only on motions at times 0 < ¢.
The local action principle establishes that the behavior of a particular
element of a material is determined by the motion properties of that element
and is independent of the behavior of any other element. The causality
indifference principle together with the local action principle lead to the
principle of determinism, which states that the stress of a given element of
a material at time t depends only on the deformation of that element at
times 0