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pump handbook
RENTAL, SALES AND SERVICE FOR CONSTRUCTION,
MINING, MUNICIPAL AND OTHER INDUSTRIES
60Hz
Introduction
Mining
and quarrying Oil and gas Industrial
• Open pit and under- • Product transfer in • Pumping industrial
ground drainage refineries wastewater
• Face and stage • Pipeline pigging • Fly ash removal
dewatering • Process water supply • Temporary fire pumps
• Slurry tailings removal • Temporary fire pumps
• Process water supply
Construction
Marine and tunneling Municipal
• Barge ballasting • Site drainage and • Emergency drainage
• Vessel dewatering wellpoint dewatering of floodwaters
• Jetting • Bentonite slurry • Sewage bypass
pumping • Lift station backup
• Stream diversions pumping
• Drill rig water supply • Sludge removal
4
Nobody does
dewatering better
No matter what the challenge, our dewatering solutions
keep you on solid ground.
Rental
Rent dewatering pumps, equipment and accessories on a daily,
weekly, monthly or project basis.
Sales
Buy dewatering pumps, equipment and accessories.
Service
Use our service knowledge and expertise to support you with
application engineering, pump repair, spare parts and turnkey
project management.
2600 series
When water is your challenge, Flygt
2600 is your answer.
6
7
Flygt submersible drainage pumps
2600 series
2610.160/172
H m ft
80
K 292 MT
70 (2610.160)
20
60
15 50 K 236 MT
(2610.172)
40
10 K 235 MT
30
(2610.172)
20
5
10
0 0
0 20 40 60 80 100 120 140 160 gpm
0 2 4 6 8 10 l/s
Q
K = Open impeller.
2620.172
H m ft
30 100
25 80
K 236 MT
20
60
B 228 MT
15
K 235 MT
40
10
20
5
0 0
0 50 100 150 200 250 300 gpm
0 5 10 15 l/s
Q
2600 series
2630.181
H m ft
160
140
40
120
B 253 HT
100
20
80
60
B 228 MT
10 40
K 236 MT
20
0 0
0 100 200 300 400 500 600 gpm
0 10 15 20 25 30 35 l/s
Q
2640.181
H m ft
60 200
50
150
B 253 HT
40
30 100
20 B 228 MT
50
10
K 236 MT
0 0
0 100 200 300 400 500 600 700 gpm
0 10 20 30 40 l/s
Q
2600 series
2660.181
H m ft
300
B 278 SH
80
250
B 253 HT
60 200
B 228 MT
150
40
100
K 236 MT
20
50
0 0
0 200 400 600 800 1000 1200 gpm
0 10 20 30 40 50 60 70 l/s
Q
2670.181
H m ft
250
70
60 200
B 253 HT
50
150
40
30 100
B 228 MT
20
50
10
0 0
0 200 400 600 800 1000 1200 1400 1600 gpm
0 20 40 60 80 100 l/s
Q
B = Wear-resistant impeller.
2600 sludge
series
14
2600 sludge series
2620.281
H m ft
60
15 50
40
D 236 MT
10
30
20
5 D 235 MT
10
0 0
0 50 100 150 200 250 gpm
0 2 4 6 8 10 12 14 l/s
Q
D = Solids-handling impeller.
2630.281
H m ft
35
10
30
8
25
6 20
D 428 MT
15
4
10
2
5
0 0
0 100 200 300 400 500 gpm
0 5 10 15 20 25 30 l/s
Q
D = Solids-handling impeller.
Model D 428 MT
Rating, hp (kW) 6 (4.5)
Voltage, V/phase 200-600, 3~
Rated current, A 20-6.8
Weight, lbs (kg) 119 (54)
Max. height, in (mm) 32 (815)
Max. width, in (mm) 18 (465)
Discharge Ø, in 3"
Solids passage Ø, in (mm) 3 (80)
Warm liquid, 158°F (70°C) No
2640.281
H m ft
140
40
120
35 D 235 HT
30 100
25 80
20
60
15 D 228 MT
40
10
5 20
0 0
0 50 100 150 200 250 300 gpm
0 5 10 15 l/s
Q
D = Solids-handling impeller.
18
19
Flygt submersible drainage pumps
2830.180
H m ft
160
140
40
120
B 253 HT
100
20
80
60
B 228 MT
10 40
K 236 MT
20
0 0
0 100 200 300 400 500 600 gpm
0 5 10 15 20 25 30 35 l/s
Q
2840.180
H m ft
60 200
50
150
B 253 HT
40
30 100
20 B 228 MT
50
10
K 236 MT
0 0
0 100 200 300 400 500 600 700 gpm
0 10 20 30 40 l/s
Q
2860.180
H m ft
300
B 278 SH
80
250
B 253 HT
60 200
B 228 MT
150
100
K 236 MT
20
50
0 0
0 200 400 600 800 1000 1200 gpm
0 10 20 30 40 50 60 70 l/s
Q
2870.180
H m ft
250
70
60 200
B 253 HT
50
150
40
30 100
B 228 MT
20
50
10
0 0
0 200 400 600 800 1000 1200 1400 1600 gpm
0 20 40 60 80 100 l/s
Q
B = Wear-resistant impeller.
2000 series
Flygt 2000 pumps easily handle mechanically abrasive or
fluids laden with particles. They handle higher flow rates
up to 325 l/s (5200 gpm) and heads up to 230 m (750 ft).
24
25
Flygt submersible drainage pumps
2000 series
2071.010
H m ft
60 200
50
150
40 B 231 MT
30 100
20 B 212 LT
50
10
0 0
0 50 100 150 200 250 300 350 gpm
0 5 10 15 20 l/s
Q
60 200
150
40 B 234 HT
100
20 B 232 MT
50
0 0
0 50 100 150 200 250 300 350 400 gpm
0 5 10 15 20 25 l/s
Q
2000 series
80
250
70 B 234 HT
60 200
50
150
40
30 100
20 B 232 MT
50
10
0 0
0 200 400 600 800 1000 gpm
0 10 20 30 40 50 60 l/s
Q
2125.181
H m ft
90 300
80
250
70 B 234 HT
60 200
50
150
40
30 100
20
50
10
0 0
0 200 400 600 800 1000 gpm
0 10 20 30 40 50 60 l/s
Q
Model B 234 HT
Rating, hp (kW) 13 (9.7)
Voltage, V/phase 460/575, 3~
Rated current, A 16/13
Weight, lbs (kg) 170 (77)
Max. height, in (mm) 33" (830)
Max. width, in (mm) 18" (465)
Discharge Ø, in 3"
Strainer hole, in (mm) 1/4"×2" (6×50)
Warm liquid, 158°F (70°C) No
Available in MSHA version 2125.051
2000 series
2140.010
H m ft
350
100
B 234 HT
300
80
250
60 200
150
40
100 B 232 MT
20
50
0 0
0 200 400 600 800 1000 gpm
0 10 20 30 40 50 60 l/s
Q
2201.011
MT H m ft
LT 350
100
300
B 254 HT
80
250
60 200
150
40 B 232 MT
HT 100
20 B 412 LT
50
0 0
0 1000 2000 3000 4000 gpm
0 50 100 150 200 250 l/s
Q
2000 series
60 200
150
40
100
20 B 232 MT
50
0 0
0 500 1000 1500 2000 2500 3000 3500 gpm
0 50 100 150 200 l/s
Q
2250.011
H m ft
250
70 B 434 HT
60 200
50
150
40
30 100
B 432 MT
20
50
10
0 0
0 1000 2000 3000 4000 5000 6000 gpm
0 50 100 150 200 250 300 350 l/s
Q
2000 series
2290.010
H m ft
90 300
80
250
70 B 434 HT
60 200
50
150
40 B 432 MT
30 100
20
50
10
0 0
0 1000 2000 3000 4000 5000 gpm
0 50 100 150 200 250 300 l/s
Q
2400.402
H m ft
250 800
700
200 B 244 HT
600
150 500
400
100 B 232 MT
300
200
50
100
0 0
0 500 1000 1500 2000 2500 gpm
0 20 40 60 80 100 120 140 l/s
Q
2700 stainless
steel series
The all-stainless steel Flygt 2700 series handles corrosive and
abrasive liquids with wide variances in pH levels. These pumps
are built to tackle the toughest dewatering challenges.
The Flygt 2700 series consists of three drainage pumps and three
solids handling pumps. Ideal for pH values between 2 and 10, these
pumps are tough enough to handle both highly acidic and highly
alkaline media.
36
37
Flygt submersible drainage pumps
2700 series
0 0
0 200 400 600 1800 1000 1200 gpm
0 10 20 30 40 50 60 70 l/s
Q
B = Wear-resistant impeller.
25 80
D 244 HT (2740)
20
60
15
40
10
D 442 MT (2730)
20
5
D 242 MT (2720)
0 0
0 100 200 300 400 500 600 gpm
0 5 10 15 20 25 30 35 l/s
Q
D = Solids-handling impeller.
Ready
Whether it’s for construction
or industrial sites, manholes
or emergency situations,
you’ll be ready for on-the-
spot dewatering – time
and time again.
40
Ready
Ready 4, Ready 8, Ready 8S
H (m) (ft)
50
14
12 40
Ready 8
10
30
Ready 8S
8
6 20
Ready 4
4
10
2
0 0
10 20 30 40 50 60 70 80 (gpm)
0 1 2 Q 3 4 5 (l/s)
42
5000 series
Rugged, reliable and cost effective, the
Flygt 5000 series of submersible slurry
pumps handle transportation of the most
abrasive solids that are supended in liquid.
43
Flygt slurry pumps
5000 series
H 5100
H m ft
140
40
120
30 100
A
80
20 B
60
C
40
10 D
20
0 0
0 200 400 600 800 1000 1200 1400 gpm
0 20 40 60 80 l/s
Q
H 5150
H m ft
250
70
60 200
50 A
150 B
40 C
D
30 100
E
20
50
10
0 0
0 500 1000 1500 2000 2500 3000 3500 gpm
0 50 100 105 200 l/s
Q
5000 series
H 5520, 5530
H m ft
25 80
20
60
5530 436
15 E.g. 5530.181 63–436
40
10
20
5 5520 5520
438 436
0 0
0 200 400 600 800 1000 1200 1400 gpm
0 20 40 60 80 l/s
Q
H 5570
H m ft
350
100
300
80
250
60 200
H 5570*
150
40
100
20
50
0 0
0 1000 2000 3000 4000 5000 6000 gpm
0 50 100 150 200 250 300 350 l/s
Q
*) For H 5570 – consult pump selection program for details on performance.
Model 5570
Rating, hp (kW) 90–335 (67–250)
R. current, A 118-395
Weight, lbs (kg) 73 (1240)
Max. height, in (mm) 73" (1868)
Max. width, in (mm) 39" (983)
Discharge Ø, in 8"
Strainer hole, in (mm) 1 3/16" (30)
Warm liquid, 158°F (70°C) No*
Agitator available Yes
EX version Yes
*External cooling available
30
(Friction loss chart in Pumps 101 section).
If the concentration is more than 15% by 20
48
4. The required duty point has now been established (Htotal). If the
solid concentration exceeds 15% by volume, the discharge head of the
pump must be reduced. By dividing the duty head with the reduction
factor (HR), the equivalent clean-water pump head is obtained (Hcv).
2.5 HR
3.0
3.5
0.2
Htotal = Head total slurry
4.0
Hfrsl = Friction losses for
5.0
Diagram for slurry
8.0 Hfrcw = Friction losses
reduction factor
HR Clean Water
Hfrsl = Hfrcw × Cf
0.6 0.8 0.9 .2 .4 .6 1 2 4 6 d85 Htotsl = Hstat + Hfrsl
5. The pump can now be selected based on the flow and head
values above.
6. The power curves for the pumps are based on clean water and
these must then be multiplied by the specific gravity of the slurry to
obtain the corresponding value for slurry pumping. Flygt recommends
a motor with a 20% excess power margin for slurry applications due
to variations in slurry.
49
Accessories for Flygt submersibles
Accessories
50
Hoses, cables and starters
Complement our extensive range of Flygt submersible
drainage pumps with a wide range of accessories that
simplify installation and operation.
Flygt SUBCAB®
Ensures electricity supply and supervision reliability through
built-in monitoring cores in submersible power cables.
51
Accessories for Flygt submersibles
Mechanical accessories
Adapt your pump to your specific requirements using our
broad range of mechanical accessories.
52
Electrical accessories
Automate pump operations with Flygt electrical accessories
and reduce energy costs as well as pump wear.
53
Pumps 101
1
See page 49.
2
See page 50.
3
See page 51, 54.
54
Flow determines pipe size
Pressure Effect Flow Temperature
Liquid velocity is critical to keep Flow
solids in suspension. If velocity is
BAR PSI m H2O ft H2O kW HP l/min l/s m3/h US gpm C° F°
too
10
slow,
145
solids drop out. 100
102 334,6
If it’s too
134 24000 400 1440 6341 150 302
fast, friction
140 loss becomes
100
320
an issue.
130 1400
6000 140
280
22000
9 130 300 90 120 1300
The chart on90the right shows four 350 5500 260
different
120 measurements
280 for flow 20000 1200
18" Pipe
120
110 240
8 80
along with the
80 corresponding
260
5000
110 1100 220
hose/pipe size in inches. 100 18000 300
100
240 4500
7 70 200
100 70 1000
90 16000
Determining the flow220 is the first
180
250 4000 80
90
step
6 in designing200 a complete
60 80
900
60 14000 12" Pipe 160
pump 80system because flow 800 3500
180
determines the size of the pipe. 70 60 140
5 50 12000 200
When flow
70 is50not 160
known, calculate 700 3000 120
60
quantity
60
and divide140 by the time 10000 40
600 100
4 40 2500 10" Pipe
required to move
40 the liquid. 50 150
120 80
50 500
8000
2000 20
3 30 100 30 40 60
40 400
6000 100
80
30
1500 8" Pipe 40
Flow
2 =
30 Quantity
20 ÷ Time
20 300 0
60 20
l/min Liters Minute20 4000 1000
20 200
50
l/sec
1
Liters40
10
Second
10
6" Pipe
-20
0
2000 500
m³/hr 10 Meters³
20 Hour 10 100 -20
4" Pipe
gpm Gallons Minute
0 0 0 0 0 0 0 0 0 0 -40 -40
BAR PSI m H2O ft H2O kW HP l/min l/s m3/h US gpm C° F°
55
Pumps 101
It’s not where the liquid is, but where it’s going that determines the
strength of the pump required. Static head is the difference in vertical
elevation from the product source to its termination point.
ST/SH
Static head (vertical elevation difference)
HT
MT
56
Distance determines increase in pipe size
Example:
If a pump must transport 62 l/s
(1,000 US gpm) of product over
400 m (1300 ft), for instance,
you should increase the hose/
pipe diameter from 6" to 8".
Once you have determined flow, lift and distance and established the
basic design of the pumping system, one critical question remains:
What is being pumped?
Selecting the right pump ensures reliable operation to get the job done.
Choosing the wrong pump may cause pump failure, service disruption
and costly repair or replacement.
58
Positioning pumping equipment
59
Pumps 101
All pump capacities are measured for clean water, directly at the discharge
outlet. When connecting a hose, you must consider the friction losses that
come from the hose size and length. See the chart below.
20
10" (250mm)
10
8
6
4
4 m/s
0.1
0.8 2 m/s
0.6
0.4
0.2
0.1
1 2 3 4 5 7 10 20 30 40 50 70 100 200 300
Flow (l/s)
60
pH tables
Aluminium
Cast iron and carbon steel
Zinc anodes and epoxy
Stainless steel
Sintered aluminium oxide
Cemented carbide
Silicon carbide
Nitrile rubber
Flourocarbon rubber (viton)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PH
61
Pumps 101
62
Measurement conversion reference chart
Pressure
Pressure Effect
Power Flow
Flow Temperature
Temp.
0 0 0 0 0 0 0 0 0 0 -40 -40
BAR PSI m H2O ft H2O kW HP l/min l/s m3/h US gpm C° F°
63
Monitoring & control / Spare parts & service
Total control
Practical easy-to-use monitoring and control systems are
essential to get a complete overview of your operations.
Extensive support
To provide you with outstanding support and service, we
have a global service network that spans 140 countries.
64
FB225-21349 • Flygt Dewatering Pump Handbook • 4/2016 • NACT
1) The tissue in plants that brings water upward from the roots
2) A leading global water technology company
Xylem, Inc.
14125 South Bridge Circle
Charlotte, NC 28273
Tel 704.409.9700
Fax 704.295.9080
855-XYL-H2O1 (855-995-4261)
© 2016 Xylem, Inc. All rights reserved.
Flygt is a trademark of Xylem Inc. or one of its subsidiaries.