Manual 4300 2005 2007

SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600,
RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL
CIRCUIT DIAGRAMS
Model: 3200
Start Date: 10/01/2005 End Date: 02/28/2007
Model: 4100
Model: 4200
Model: 4300
Model: 4400
Model: 7300
Model: 7400
Model: 7500
Model: 7600
Model: 7700
S08315
Copyright © 12/20/2006 International Truck and Engine Corporation
Model: 8500
Model: 8600
Model: RXT
S08315
12/20/2006
S08315
Copyright © 12/20/2006 International Truck and Engine Corporation
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models i
Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.11. LAMP BULB CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.4. 1708 DATA LINK-CHASSIS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.5. J–1708 DATA LINK-CAB, P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.6. SWITCH DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2.9. GROUNDS CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.10. GROUNDS CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
2.11. GROUNDS IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.12. GROUNDS IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2.13. IGNITION CAB WITH THEFT DETERRENT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2.14. IGNITION CAB, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
2.15. IGNITION FEEDS, CHASSIS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.16. START, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.6. HORN, DUAL ELECTRIC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.12. LIGHTED AIR SHIELD, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
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ii 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .42
3.15. SELF CONTAINED AIR SEAT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3.16. DIGITAL CLOCK PTC, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.19. BACKUP CAMERA, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
3.20. XATA COMPUTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
3.21. KEYLESS IGNITION SYSTEM, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3.22. TELEMATICS SYSTEM, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
3.26. XATA DATA SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
3.27. CADEC GPS SYSTEM, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
3.28. TRIP MASTER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
3.29. ENTERTAINMENT SYSTEM — RXT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
3.33. RXT — APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

4.1. I6 EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.4. I6 HEUI ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . .66
4.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.7. I6 EGR AND POWER PACK 3KW, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

5.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.2. ETHER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
5.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
6. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
6.6. CUMMINS ISM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
6.7. I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL
TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
6.9. CATERPILLAR ACERT SPEEDOMETER SIGNAL, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
7.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models iii
7.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .88
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL
LIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
8. LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

8.1. BACKUP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.
2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
8.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
8.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.8. HEADLIGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
8.10. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
8.11. RXT EXTERIOR LIGHTING, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.12. TAIL, TURN, AND STOP LAMPS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . .109
9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER
N/WARN LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
9.9. FUEL TRANSFER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . .116
9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A. . . . . . . . . . . . .117
9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . .118
9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12. . . . . . . . . .119
9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
9.15. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
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9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
9.17. HYD POWER PARK, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
9.18. AIR SUSPENSION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
9.19. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
9.21. LIFT AXLES (NON-STEERABLE), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
9.22. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.23. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
9.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .133
9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
9.29. LECTRASHIFT ACCOMMODATION, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
9.30. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
9.32. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
9.33. LIFT AXLE WITH 14RAR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
9.34. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
9.35. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35. . .142
9.37. AIR PARK BRAKE INTERLOCK, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
10. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144

10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . .144
10.2. TRANSMISSION, LCT WITH V8, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
10.3. TRANSMISSION, LCT WITH V8, P. 1B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
10.4. ALLISON MD TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
10.6. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
10.8. TRANSMISSION, WTEC WITH V8, P. 5A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
10.9. TRANSMISSION, WTEC WITH V8, P. 5B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
10.10. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
10.12. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
10.13. ALLISON HD TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
10.14. ALLISON HD TRANSMISSION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
10.15. ALLISON HD TRANSMISSION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL — GEN4, P. 13. . . . . . . . . . . . . . . . . . . . . .160
10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . .161
10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.21. EATON ULTRASHIFT/DM2, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A. . . . . . . .167
10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . .168
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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models v
11. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169

11.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
11.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
11.3. AUTOTHERM SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
12. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
12.2. CONNECTOR COMPOSITES (420F), (421F), (422M), (520), (521), (522), (523), (524), P.
2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
12.3. CONNECTOR COMPOSITES (734M), (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . .179
12.9. CONNECTOR COMPOSITES (1027M, F), (1040), (1100), (1101A), (1101), (1102), P. 9. . . . . .180
12.10. CONNECTOR COMPOSITES (1104), (1105M), (1106), (1200), (1210), (1240), P. 10. . . . . . . .181
12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P.
11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .183
12.13. CONNECTOR COMPOSITES (1652), (1657), (1657M), (1657N), (1657Y), (1658), (1659),
(1660), (1661), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
12.14. CONNECTOR COMPOSITE (1701), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
12.15. CONNECTOR COMPOSITE (1701), P. 13B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
12.16. CONNECTOR COMPOSITES (1800), (1804), (1807), (1808), (1809), (1810), (1811), (1812),
(1813), (1814), (1815), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
12.18. CONNECTOR COMPOSITES (1861), (1901M), (1915), P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
12.19. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M),
(2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
12.20. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2111M), (2112M),
(2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. . . . . . . . . . . . . .191
12.21. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
12.22. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),
(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
12.23. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .194
12.24. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
12.27. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
12.29. CONNECTOR COMPOSITE (4014/1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
12.30. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
(4071), (4087), (4098), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
12.32. CONNECTOR COMPOSITES (4100), (4101), (4109), (4112), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .203
12.35. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
S08315
vi 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
12.36. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),
(4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
12.38. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850), P.
35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
12.39. CONNECTOR COMPOSITES (4900), (4906), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . .210
12.40. CONNECTOR COMPOSITES (4953), (4954), P. 36A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
12.41. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
12.42. CONNECTOR COMPOSITES (6013M), (6014), (6015), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
12.44. CONNECTOR COMPOSITES (6323), (6332), (6333), (6334), (6400), (6401M), (6401), (6406),
(6407), (6407D), (6409), (6500), (6502), (6550), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
12.45. CONNECTOR COMPOSITES (6703), (6704), (6708), (6900A), (7103), (7104), (7104A),
(7105), (7106), (7107), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
12.46. CONNECTOR COMPOSITES (7111), (7150), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
12.47. CONNECTOR COMPOSITE (7151), P. 42A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
12.48. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
12.51. CONNECTOR COMPOSITES (7300), (7301), P. 44A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
12.53. CONNECTOR COMPOSITES (7500), (7502), (7503), (7600), (7601), P. 45A. . . . . . . . . . . . . . . . .224
(7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
12.55. CONNECTOR COMPOSITES (7800), (7801M), (7801R), (7803), (7899), P. 47. . . . . . . . . . . . . . .226
12.57. CONNECTOR COMPOSITES (8000), (8001), (8102), (8150), (8151), (8200), P. 49. . . . . . . . . .228
(8502), (8502A), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
12.59. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),
(8601), (8602), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
(9255), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
12.63. CONNECTOR COMPOSITES , (9264), (9265), (9303A), (9405), (9501), (9502), (9503), (9504),
(9505), (9506), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
(9515), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
12.68. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
12.69. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
12.70. CONNECTOR COMPOSITES (9717A), (9717B), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
(9741), (9742), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models vii
(9860), (9865M), (9900), (9900A), (9913A), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
12.75. CONNECTOR COMPOSITES (9913B), (9914), (9994), (9999), (1J), (2J), P. 67. . . . . . . . . . . . . .246
12.76. CONNECTOR COMPOSITES (9988), (9989), (9990), (9991), (9992), (9993), (9995), (9996), P.
68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
S08315
viii 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
Figure 1 Circuit Number Identification and Location Chart
S08315
2 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT DESCRIPTION
COLOR
NUMBER
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
12 LTBL ACCESSORY FEED
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG/PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22
23 TN ENGINE FAN/SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 02
Figure 2 Circuit Number Identification and Location Chart (Cont.)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 3

CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI - THEFT WARNING
46 GY POWER TAKE - OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING/MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57 OR TURN SIGNAL LIGHTS - RIGHT

LT GN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 15 MAY 00 AE08-52365 03
S08315
4 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models

CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY/DOME LIGHTS
64 YL FOG/DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHT
66 YL DAYTIME RUNNING LIGHTS
67
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED; MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS

P52778H 15MAY00 AE08-52365 04
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 5
S08315
6 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6
Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 7
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

CHAPTER 1
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86
12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH CASE SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
BUSS IN FUSE/CIRCUIT LOCATION IN FUSE/CIRCUIT

PRINTED BREAKER CONNECTOR BREAKER CONNECTION
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
20A
B
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A60 A55A/A60
16OR 16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
16BN
S A S S S A F19 ETHER
I I F18
I I SWITCH
OFF A
OFF A
OFF OFF
20A 16RD
GND S I A
KEY SWITCH PIGTAIL

A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

P52778H 15MAY00 AE08-52365 07
Figure 7 Circuit Diagram Instructions
S08315
8 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION

AQ - AQUA LT GN - LIGHT GREEN A G GROUND
ACCESSORY
BK - BLACK OR - ORANGE ACC GND
BL - BLUE AC - AIR CONDITIONER I IGNITION
PK - PINK
BN - BROWN AUX - AUXILIARY IGN
PL - PURPLE
DK GN - DARK GREEN AWG - AMERICAN WIRE GAUGE IND - INDICATOR
RD - RED
GD - GOLD SIL - SILVER B L - LEFT
BAT BATTERY LT - LIGHT
GY - GRAY TN - TAN
GN - GREEN VT - VIOLET CONN- CONNECTION OR CONNECTOR W/O - WITHOUT
LT BL - LIGHT BLUE DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
WH - WHITE
YL - YELLOW ENG - ENGINE R - RIGHT
FWD - FORWARD S - START OR SENDER
GA - GAUGE THERMO - THERMOSTAT
W/ - WITH
ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

P52778H 10AUG00 AE08-52365 08
Figure 8 Circuit Diagram Instructions (Cont.)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 9
1.9. SCHEMATIC SYMBOL CHART, P. 9
Figure 9 Schematic Symbol Chart
S08315
10 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
1.10. RELAY FUNCTIONS, P. 10

CHAPTER 1
RELAY FUNCTIONS AND WIRING GUIDE
RELAY FUNCTIONS
MINIATURE RELAY FUNCTION AND WIRING GUIDE
1 5
30 86
87A 87 85
3 4 2
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED CONTACT
NORMALLY OPEN CONTACT

COMMON CONTACT 86 87
30
87A
85
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)
85
87A
A 87
C E 30 E A C
D D
B B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTIN END RELAY INSERTION END
MICRO RELAY FUNCTION AND WIRING GUIDE

RELAY SCHEMATIC
86 30
87 87A
85
COMMON
CONTACT
3
NORMALLY 86 87
OPEN
5 87A
CONTACT
ENERGIZING COIL 1 30 85
2 4 ENERGIZING COIL
NORMALLY
CLOSED TYPICAL RELAY (INSERTION END)
CONTACT

CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K P52778H 21JUN00 AE08-52365 10
Figure 10 Relay Functions
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 11
1.11. LAMP BULB CHART, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

LAMP BULB CHART
BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK-UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193
COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538-3
GAUGE WARNING LED (RED) 082S272109-3
RANGE INHIBIT LED (YELLOW) 082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4
FUEL FILTER LED (YELLOW) 082S272109-4
WARN ENGINE LED (YELLOW) 082S272109-4
STOP ENGINE LED (RED) 082S272109-3
BRAKE PRESSURE LED (RED) 082S272109-3
BRAKE FLUID LED (RED) 082S272109-3
WAIT TO START LED (YELLOW) 082S272109-4
CHECK TRANSMISSION LED (YELLOW) 082S272109-4
TRAILER ABS LED (YELLOW) 082S272109-4
WASHER FLUID LED (YELLOW) 082S272109-4
LEFT TURN SIGNAL LED (GREEN) 082S272109-2
TRACTION CONTROL LED (GREEN) 082S272109-2
WATER IN FUEL LED(YELLOW) 082S272109-4
PARK FLUID LED LIGHT (RED) 082S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4
PARK BRAKE LED (RED) 082S272109-3
CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4
RIGHT TURN LED (GREEN) 082S272109-2
COOLANT LEVEL LED (RED) 082S272109-3
SEAT BELT LED (RED) 082S272109-3
HIGH BEAM ICON LED (BLUE) 082S272109-5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4
RETARD OVER HEAT LED (RED) 082S272109-3
PTO/THROTTLE LED (RED) 082S272109-3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK-UP) LIGHT 4411
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08-52365 11
Figure 11 Lamp Bulb Chart
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12 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
1.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER

IDENTIFICATION, P.12
CHAPTER 1
INTERNATIONAL V8 & I6 ECM

CONTROLLER CONNECTORS PIN
NUMBER IDENTIFICATION
CONNECTOR X3 REFERENCE (6020) CONNECTOR X4 REFERENCE (6021)
ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
1 FPM FUEL PUMP MONITIOR 1 KL.87 BATTERY POWER
2 FLI FUEL LEVEL INDICATOR 2 KL.87 BATTERY POWER
3 KL.15 IGNITION FEED 3 NOT POPULATED
4 ECL ENGINE COOLANT LEVEL 4 VBREF SENSOR REFERENCE VOLTAGE
5 MPR MAIN POWER RELAY 5 NOT POPULATED
6 KL.31 GROUND 6 LSI_SPARE2 LOW SPEED INPUT 2
7 KL.31 GROUND 7 NOT POPULATED
8 DDS DRIVELINE DISENAGE SWITCH 8 NOT POPULATED
9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR-
10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+
11 TACH TACHOMETER CONTROL 11 NOT POPULATED
12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 IVS IDLE VALIDATION SWITCH
13 CAN1- DRIVETRAIN J1939 DATALINK - 13 NOT POPULATED
14 RAS RESUME/ACCELERATE 14 EFAN ELECTRIC FAN CONTROL
15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 LSO_SPARE4 LOW SIDE OUTPUT 4
16 NOT POPULATED 16 NOT POPULATED
17 VSS_CAL VEHICLE SPEED SENSOR 17 NOT POPULATED

CALIBRATION
18 VRE VEHICLE RETARDER ENABLE 18 APS ACCELERATION POSITION SENSOR
19 RPRE REMOTE PRESET PTO ENABLE 19 NOT POPULATED
20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA+ J1708 DATALINK +
21 SCS SET/COAST 21 ATA- J1708 DATALINK -
22 ESHTR ELECTRONIC SHUTTER RELAY 22 NOT POPULATED
23 ECI ENGINE CRANK INHIBIT 23 GSC GENSET SPEED CONTROL
24 BAP BAROMETRIC AIR PRESSURE 24 KL.31B SENSOR REFERENCE GROUND

CNA 25FEB03 B 58928S
PIN 6 OF CONN X4 INOUT
CHANGED TO INPUT
P54304U 16JAN01 AE08-52365 12
Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 13
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. ACCESSORY, P. 1
Figure 13 Accessory
S08315
14 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.2. BATTERY FEEDS, CAB, P. 2
Figure 14 Battery Feeds, Cab
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 15
2.3. BATTERY, P. 3
Figure 15 Battery
S08315
16 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.4. 1708 DATA LINK-CHASSIS, P. 4
Figure 16 1708 Data Link-Chassis
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 17
2.5. J–1708 DATA LINK-CAB, P. 4A
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
J-1708 DATA LINK-CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CH2_04
ROAD
} ULTRA CAT
EATON DISPLAY
SHIFT DISPLAY
AUTO (1557)
DISPLAY (1556)
DIAG CONN
16DKBL
SHIFT
16GY
A3B(+)
CH10_20
A3B(-)
(1650)
CH10_07
6 5 E D
A3A(-)
G
}
}
18GY
A3A(+)
F
18DKBL
A A3C(+) A3C(-) A
18DKBL 18GY
B B
A3T(+) A3T(-)
18DKBL 18GY
C A3E(+) A3E(-) C
20DKBL 20GY
A98SC+ A98SD-
18BK 18BK
{
QUALCOMM A B
(1902)
TRIP MASTER
CH3_28
A3AB(+) A3AB(-)
D 18DKBL 18GY D
A3CE(+) A3CE(-)
18DKBL 18GY
XATA ADTA SYSTEM

{
CH3_26
CADEC GPS
CH3_27
}
A3BH(+) A3BH(-)
18DKBL 18GY
6 14 DASH CONN
(1701)
E A3D(+) A3D(-) E
18DKBL 18DKBL
F A98(+) A98(-) F
18DKBL 18GY
A98EV(+) A98EV(-)
16BK 16BK
{
{ {
EATON VORAD XATA COMPUTER

CH3_24 CONN CH3_20
G A3D(+) A3D(-) G
18DKBL 18GY
BUS BAR BUS BAR

J-1708(+) J-1708(-)
(1660) ABS ECU
(1661)
CH9_02
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
59581V 10NOV05 AE08-52366 04A
Figure 17 J–1708 Data Link-Cab
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18 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.6. SWITCH DATA LINK, P. 5

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK
ELECT SYSTEM
CONTROLLER
(1600)
30 29
20DKBL
A3E(+)
A3F(-)
20GY
A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3P(-)
A3N(+)
18GY
18DKBL
18DKBL
A3W(+)
A3J(+)
A3K(-)
A3X(-)
18GY
18GY
DOOR POD SWITCH DOOR POD CREW

A B PASSENGER D E PACK B A DRIVER E B DOOR
(3204) (1101) (3200)
(2600)
18DKBL
D3Y(+)
D3Z(-)
18DKBL
18GY
E3W(+)
18DKBL
E3X(-)
E3W(+)
18GY
E3X(-)
18GY
DOOR POD
D C SIGNAL C D DOOR POD
SIGNAL
(3202) (3202)
D3BB(+)
18DKBL
D3CC(-)
18DKBL
D3AA(-)
D3B(+)
18GY
18GY
LEFT CREW RIGHT CREW

DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL
T3BB(+)
18DKBL
T3AA(-)
T3AA(-)
18GY
18GY
DOOR POD DOOR POD

SIGNAL C D C D SIGNAL
(3209) (3209)

P52778H 25AUG00 AE08-52366 05
Figure 18 Switch Data Link
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 19
2.7. DRIVETRAIN 1939 DATA LINK (CAB), P. 6
Figure 19 Drivetrain 1939 Data Link (Cab)
S08315
20 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.8. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
Figure 20 Drivetrain 1939 Data Link (Chassis)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 21
2.9. GROUNDS CHASSIS, P. 8

CHAPTER 2
GROUNDS, CHASSIS
J94-GHA
14WH HYD ABS GND CH09_04
J94-GHB
14WH HYD ABS GND CH09_04
J94-GHC HYD ABS MOD GND CH09_04

14WH
J94-GH
10WH J94-GHD HYD MOD PUMP RELAY GND CH09_06
18WH
J94-GHE ABS WARN LIGHT RELAY GND CH09_06
18WH
J94-GHF ABS EVENT RELAY GND CH09_06
18WH
J94-GAC
18WH AIR ABS GND CH09_02
STARTER J94-GAB AIR ABS GND CH09_02

GND 18WH
J94-GA
(4036) 12WH J94-GAA
18WH AIR ABS GND CH09_02
J11-GL
4WH GND J94-GAD ABS ECU POWER RELAY GND CH09_02
18WH
(4005)
(4006)
J11-GQR REAR REMOTE SOLENOID POWER MOD

14WH GND CH09_15
J5M(D) J1939 GND CH09_15

20WH
J11-GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD
J11-GQS FWD REMOTE POWER MOD CH09_15
14WH
(FWD ONLY)
J11-GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)
J11-G
12WH FWD CHASSIS GND CH03_6, CH08_02
J11-GD PRIMARY IGN RELAY GND CH02_14

18WH
J11-GJ
10WH J11-GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09
J82-G WIPER MOTOR GND CH03_09
16WH

52778H 26MAY00 AE08-52366 08
Figure 21 Grounds Chassis
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22 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.10. GROUNDS CHASSIS, P. 9
Figure 22 Grounds Chassis (Cont.)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 23
2.11. GROUNDS IP, P. 10

CHAPTER 2
GROUNDS, IP
DIAGNOSTIC
CONNECTOR
A98-G
18WH
(1650)
A
A63-GA
20WH MARKER LTR GND CH8_04
A11-GF
16WH DOME LT GND CH8_04
A11-GAB SYSTEM CONTROLLER

20WH
1 (1600)
A11-G
10WH
A11-GAA
18WH WASHER GND CH3_09
A28-G
18WH CLUSTER GND CH7_05
A11-GAD
16WH FB2 IGN RELAY GND CH2_12
A86-G
18WH RADIO GND CH3_08
A74-G
18WH HVAC CONTROL GND CH11_01
A11-GA
10WH A11-GDB
18WH SWITCH PAK GND CH3_11
A84-G CIGAR LTR GND CH3_01

14WH
CAB GND
A86-GA
STUD 14WH AUX PWR GND CH3_01
(1851)
(1852)
(1859)
A11-GAH SYSTEM CONTROLLER

14WH
B (1601)
A73-G
12WH PWM GND CH11_01

PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
CNA 22AUG02 RMVD CLUSTER GND CH7_05 B 56507K 52778H 9AUG00 AE08-52366 10
Figure 23 Grounds IP
S08315
24 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.12. GROUNDS IP, P. 11

CHAPTER 2
GROUNDS, IP
A11-GDW COURTESY LIGHT DRV CH8_04

18WH
A11-GDX
16WH
A11-GDV COURTESY LIGHT PASS CH8_04
18WH
A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH
A81-GB POWER WINDOW / LOCK PASS
12WH TRAVEL CREW CH3_05
A81-GC POWER WINDOW / LOCK DRV

GND STUD 12WH
TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)
A A11-GAL
12WH
B A11-GBA
18WH OPT IGN RELAY GND CH2_13 A186 TRANSMISSION GND
A62-GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62-GD
18WH
SNOW VALVE A188 TRANSMISSION GND
A23-GA 5B SWITCH 18DKBL
D 18WH CH10_03
BUSS BAR
(1901)
A11-GDY SEE CH05_03 MIRROR SWITCH
E 12WH
ETHER START SEE CH03_07
A62-GF IP AIR HORN SW SWITCH
F 16WH CH3_06 (1010)
A21-G 10 SEE
G 16WH CH05_02
H A41-G PREMIUM TRIM GND
18WH
CH3_03
J
A28-GC AUTO NEUTRAL LIGHT

K 18TN
SEE CH10_05
GROUND
(1003)

P52778H 9AUG00 AE08-52366 11
Figure 24 Grounds IP
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 25
2.13. IGNITION CAB WITH THEFT DETERRENT, P. 12
Figure 25 Ignition Cab with Theft Deterrent
S08315
26 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.14. IGNITION CAB, P. 13
Figure 26 Ignition Cab (Cont.)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 27
2.15. IGNITION FEEDS, CHASSIS, P. 14
Figure 27 Ignition Feeds, Chassis
S08315
28 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
2.16. START, P. 15
Figure 28 Start
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 29
3. CAB ACCESSORIES (CHAPTER 3)

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIGAR LIGHTER & POWER FEEDS
CAB FUSE BLOCK CIG LTR

CIGAR LIGHTER
(1011) PWR (STANDARD EQUIPMENT)
F3 (1854)
G3 H3
A84
(CH 2, PG 2) 14LTGN
15A CIG LTR
A11-GA A84-G
10WH 14WH
NEG CIG LTR

STUD GND
A86-GA
(1851) (1853)
14WH
POINT A
TO POINT A (OPTIONAL WIRING 1)

THIS SHEET
CAB FUSE BLOCK AUXILIARY CIG LTR
(1011) POWER PWR SOURCE
F14 (10) (1860)
A2 B2
A B
A86M A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A A
B
A86-GA A86-GA
14WH 14WH
TO POINT A
(OPTIONAL WIRING 2)
THIS SHEET
CAB FUSE BLOCK AUXILIARY TWO POST
F14 (10) (1861)
A2 B2
A A86N A
A86M
20A B B
A86-GA A86-GB
14WH 14WH
(OPTIONAL WIRING 3)
TO POINT A
THIS SHEET CAB FUSE BLOCK AUXILIARY CIG LTR
F14 (10) (1860)
A2 B2 B
A86M A A86M
20A A
B
A86-GA A86-GA
14WH 14WH
TWO POST
PWR SOURCE
(1861)
A86N A
14LTGN
B
A86-GB
14WH
60AMP POWER FEED
PTC BODY BUILDER

BODY BUILDER
DCM BATT FEED
FEED STUD
(1820)
(1870)
MAXIFUSE A2
J14MM P14
BLOCK 8RD 8RD
(4000) 60A A

CNA 23AUG02 F14 WAS F2 B 56507K P52778H 26JUN00 AE08-52367 01
Figure 29 Cigar Lighter and Power Feeds
S08315
30 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.2. CB POWER, P. 2

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CB POWER
(CH 2, PG 1)
G1
CAB FUSE
10A F1
BLOCK
(1011) H1
16LTGN
A11-GF A11-G
16WH 10WH
A86F
ROOF/IP
CONN NEGATIVE
12 11
STUD
(2000)
(1851)
16LTGN
D11-GF
16WH
D86F
CONSOLE/
ROOF
A B
(2502)
C11-GF
16WH
16LTGN
C86F
C86-GF
16WH
A B
CB RADIO
POWER
(2303)
U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 23AUG02 CHGD F20 TO F1, 1012 TO 1011 B 56507K P52778H 25AUG00 AE08-52367 02
Figure 30 CB Power
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 31
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3
Figure 31 Compass and Temperature Display
S08315
32 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOORS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WINDOWS AND LOCKS (POWER)
NEGATIVE
A11-GH
STUD 10WH
30A
(1858) A81B
12LTGN
CAB FUSE BLOCK
B3 A3
(1011)
F15
SEE CH03_05 A81-GC
12WH
SEE CH03_05 A81-GB 30A

12WH A81A
12LTGN CAB FUSE BLOCK
SEE CH03_05 A3Y(+) B4 A4
18DKBL (1011)
F16
SEE CH03_05 A3Z(-)
18GY
29
SYSTEM A3E(+) A3N(+)
20DKBL 18DKBL
CONTROLLER
A3F(-)
(1600) 20GY A3W(+)
30 18DKBL
A3P(-)
18GY
A3X(-)
18GY
DOOR DOOR
POD SIGNAL POD SIGNAL
DOOR/IP DOOR/IP
(3202) (3202)
(3200) (3204)
A A
ADDRESS 2 ADDRESS 2
B A A B
E3W(+) E3W(+)
ADDRESS 1 18DKBL 18DKBL
ADDRESS 1
C B B C
E3X(-) E3X(-)
DATA - DATA -
DOOR POD
DOOR POD
18GY 18GY
D C C D
DATA + DATA +
E D D E
E81-GA A81-GA A81-G E81-GA
GND 12WH 12WH 12WH 12WH GND
F E E F
G F F G
E81B E81B
POWER 12LTGN 12LTGN POWER
DRIVER
PASSENGER
A A
E83E E83E
WINDOW 14LTGN 14LTGN WINDOW
B B
E83A E83A
C C
E81A E81A
LOCK 14LTGN 14LTGN LOCK
D D
LOCK LOCK
DOOR
DOOR
POD LOAD
POD LOAD
14LTGN
14LTGN
(3201)
E81E
E81E
(3201)
ite_drawn:
B A A B B A A B
NOTE:
THE DOTTED LINES
ARE AN OPTION FOR TRAVEL DOOR WINDOW WINDOW DOOR
LOCK MOTOR MOTOR LOCK
CREW DOOR PODS
(3203) (3100) (3100) (3203)

CNA 23AUG02 F15 WAS F27, F16 WAS F34, B 56507K DATE PART NO.
RELEASE NO. SHEET
1011 WAS 1013 P52778H 25AUG00 AE08-52367 04
Figure 32 Front Doors Windows and Locks (Power)
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 33
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 3
CREW DOORS
WINDOWS AND LOCKS (POWER)
30A
A81C
12LTGN
CAB FUSE BLOCK
H1 G1
(1014)
F37
30A
A81D
12LTGN
CAB FUSE BLOCK
B1 A1 (1014)
F43
SEE CH03_04
SEE CH03_04
SEE CH03_04
SEE CH03_04
A81-GB
18DKBL
A81-GC
12WH
A3Y(+)
A3Z(-)
12WH
18GY
ROOF / IP
A B C D E F CREW DOOR
(2600)
D81-GC
18DKBL
D81-GB
12WH
D3Z(-)
D3Y+)
12WH
18GY
DOOR DOOR
LEFT CREW
RIGHT CREW POD SIGNAL
POD SIGNAL DOOR POD
DOOR POD
(3209) (2601) (3209)
(2602)
A A
ADDRESS 2 ADDRESS 2
B A A B
T3BB(+) D3B(+) T3BB(+)
ADDRESS 1 18DKBL 18DKBL
D3BB(+)
18DKBL ADDRESS 1
18DKBL
C B B C
T3AA(-) D3AA(-) T3AA(-)
DATA - D3CC(-) DATA -
DOOR POD
DOOR POD
18GY 18GY 18GY
18GY C
D C D
T81E D81C D81D T81E
DATA + 12LTGN 12LTGN 12LTGN 12LTGN DATA +
E D D E
T81-GD D81-GF D81-GD T81-GD
GND 12WH 12WH 12WH 12WH
GND
F E E F
T8A D81-GE T8A
18WH 18WH 18WH
G F F G
D81-GG T8B
POWER T8B 18WH 18WH POWER
18WH
LEFT CREW
RIGHT CREW
A A
T83F T83F
WINDOW 12LTGN 12LTGN
WINDOW
B B
T83C T83C
C C
T81C T81C
LOCK 12LTGN 12LTGN LOCK
D D
LOCK LOCK
DOOR DOOR
POD LOAD
12LTGN
POD LOAD
12LTGN
T81F
(3210) (3210)
T81F
ite_drawn:
B A A B B A A B
DOOR WINDOW WINDOW DOOR

LOCK MOTOR MOTOR LOCK
(3211) (3002) (3002) (3211)

CNA 22AUG02 F37 WAS F28, F43 WAS F35 B 56507K RELEASE NO. DATE PART NO. SHEET
1014 WAS 1013 P52778H 25AUG00 AE08-52367 05
Figure 33 Crew Doors Windows and Locks (Power)
S08315
34 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.6. HORN, DUAL ELECTRIC, P. 6

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC
RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE M85-GC
16WH 16WH
A
M85L
16GY
20 (8301)
B
M85-GD B
16WH M85-GA
CITY HORN
16WH
AIR HORN
A M85K M85J A
16GY 16GY
LEFT SIDE
20
ELECT HORN GROUND

(8311) ADAPTER #2
(8801)
20
18
RADIATOR
CLOCK GND
A D C GROUND
SPRING (8600)
ADAPTER #1
(1809) A (8800)
RADIATOR M11-GC
12WH
18GY
B9R
M85E
16GY
18GY
M11-GD
B85B
12WH
M11-G
12WH
18GY
18GY
B85C
B9V
A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH

CAB/DCM
(1800) FWD CHASSIS/DASH
HORN 10 13
(4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B
16GY
A85L
18GY 2B
18GY
20GY
A85C
A9M
A9V
20GY
A85C
18GY 3 J11-G J11-GJ

12WH 10WH
8 (4006)
GND 2
20GY
10
18DKBL
A9H
A62R
SYSTEM SYSTEM
A62-GF
CONTROLLER E
18WH
3 13 5 CONTROLLER
ELEC HORN SW
ZERO VOLT REF
(1600) BROWN FRONT

AIR HORN
(4007)
PANEL LIGHT
BUSS BAR E
(1002)
SEE CH08_08 GROUND
F ADAPTER
(1003)

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 19JUN00 AE08-52367 06
Figure 34 Horn, Dual Electric
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 35
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7

CHAPTER 3
MIRRORS (HEATED, LIGHTED & POWER)
SYSTEM CONTROLLER H G
(1601)
14LTGN
A78
CAB FUSE A4
BLOCK
5A F36
(1013)
B4
16LTGN
16LTGN
A78M
A78P
A1 CAB FUSE
G2
BLOCK
(1011)
10A F18 10A F13
H2
B1
CAB FUSE
BLOCK
(1012)
DRIVER
POWER
MIRROR
SEE CH02_11
L/R
AXIS
A
20YL
B
SEE CH08_10
U/D
C
AXIS
18RD
D
18DKGN
E
HEATER
18BK
F
LIGHT PASSENGER
G
Power
16LTGN
Mirror
16BN
ANT GND
A58S
A78H DOOR/IP
A11-GDY
18DKBL
MIRROR
12WH
A62D (3003)
L/R
A
A78D
A AXIS
18OR
MIRROR 18LTGN
A
B B
SWITCH A78E
18BN
18LTGN
B
C C
A78F
18YL
18LTGN
C
U/D
D D AXIS
A78J
18RD
16LTGN D
A1 E E
20OR 18LTGN
E
A2 F F HEATER
A58U A58T
20BL 18BK
18BN 18BN F
A3 G G
20YL A78L
18LTGN G LIGHT
A4 H H
18BK A78-GD A78-GB
16WH
B1 J
16WH
J
ANT GND
20OR
B2 K K
20WH
B3
20BN
B4 DOOR/IP
20BL
MIRROR
(3000)

CNA 23AUG02 REV FUSE BLOCK/DEL A. GND B 56507K 52778H 25AUG00 AE08-52367 07
Figure 35 Mirrors (Heated, Lighted and Power)
S08315
36 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8
Figure 36 Radio (Entertainment), Speakers
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 37
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9
Figure 37 Windshield Wiper and Washer Pump
S08315
38 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.10. 2–WAY RADIO, P. 10
Figure 38 2–Way Radio
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 39
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

CHAPTER 3
SWITCH PACK, OPTIONAL GAUGE PACK
CLUSTER
(1500) CAB FUSE
SYSTEM BLOCK NEG STUD
30 29 1 (1851)
CONTROLLER (1011)
(1600) E1
A11-GA
10WH
5A F5
F1
CAB FUSE SWITCH PACK
18DKBL
(1101)
BLOCK
A62
(1014) A11-GDB
A
18WH GROUND
E1 B
A12P
5A F39 18LTBL POWER

C
A62C
F1 18DKBL BACKLIGHT
D
A3E(+) A3J(+)
20DKBL 18DKBL SWITCH D/L +
E
A3F(-) A3K(-)
20GY 18GY SWITCH D/L -
F
ADDRESS SEL
(1101A)
A
GROUND
A14FF B
18RD A12FC
18LTBL POWER
C
BACKLIGHT
D
OPTIONAL GUAGE SWITCH D/L +
PACK E
(1510) SWITCH D/L -

F
ADDRESS SEL
7
BATTERY
8
ACCESSORY
1
A11-GJ
GROUND 18WH
2
SWITCH PACK
A62S (1101)
BACKLIGHT 18DKBL
5
SWITCH PACK
A
TO PREVIOUS
A5C(+)
DRIVE TRAIN J1939 (+) 20YL GROUND
6 B
A5C(-)
DRIVE TRAIN J1939 (-) 20LTGN POWER
3 C
BACKLIGHT
4 D
SWITCH D/L +
9 E
SWITCH D/L -
10 F
ADDRESS SEL
11
(1101A)
PACK OR OPTIONAL
12
TO NEXT SWITCH
A
GROUND
GAUGE PACK
13 B
POWER
14 C
BACKLIGHT
D
SWITCH D/L +
DRIVETRAIN E
J1939 SWITCH D/L -

F
(1659)
ADDRESS SEL
NOTE:
FOR MULTIPLE SWITCH PACKS,
A CONNECT 1101 OF NEXT SWITCH
PACK TO 1101A OF PREVIOUS
SWITCH PACK. CONNECT OPTIONAL
B GAUGE PACK TO LAST SWITCH
PACK.

CNA 23AUG02 A12FC WAS A13FC;F39 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F12;F5 WAS F19. P52778H 09AUG00 AE08-52367 11
Figure 39 Switch Pack, Optional Gauge Pack
S08315
40 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.12. LIGHTED AIR SHIELD, P. 12
Figure 40 Lighted Air Shield
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 41
3.13. ROOF AUX. LOAD, P. 13

CHAPTER 3
ROOF AUX LOAD
D58-GW
D58W
14BN
14WH
GROUND
IP/AUX ROOF ADAPTER
A B J
CONNECTION BUSS BAR
(2021) (1003)
A11-GHE
14LTBL
A12-GB
14WH
14WH
A12U
B4
CAB FUSE
20A
BLOCK
F45
(1014)
A4
CAB FUSE
BLOCK
(1013)
A11-GAM
SEE CH02_13 18WH
CAB FUSE
BLOCK
14LTBL
(1013)
A12Z
J3 G3
A3
AUX ROOF LOAD 87A 87 85

5A
CAB FUSE F35 AUX ROOF LOAD
BLOCK #4 B3 SWITCH CONNECTOR
(1014) 30 (1915)
86
BATT FEED 2B
A14FR G4 J4 A12X
SEE CH02_02 10RD 14LTBL
PANEL LIGHT A12Y 3

14LTBL
ADAPTER
BUSS BAR A12V
14LTBL 7
(1002)
J 8
A62U
SEE CH08_08 18DKBL
9
A12-GA
18WH

CNA 23AUG02 A3 WAS G1; B3 WAS H1 B 56507K RELEASE NO. DATE PART NO. SHEET
1013 WAS 1012. P54304U 16JAN01 AE08-52367 13
Figure 41 Roof Aux. Load
S08315
42 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

CHAPTER 3
SATELLITE COMMUNICATION
QUALCOMM-MCT & IMCT SYSTEMS
MSG
LIGHT
CAB FUSE OPT WARN LIGHT

C F CONNECTOR
BLOCK
(1014) (1555M)
16DKBL
J1708 PUBLIC (+)
A62B
10A
F28 A13E D (1660)
16PK A3AB(+)
G2
H2 A13F 16DKBL
16PK A3AB(-)
10A
18GY
F38 A14AF
D
16RD J1708 PUBLIC (-)
B2 A2 (1661)
QUALCOMM POWER A11-GG NEG STUD

16WH
(1902F) (1865)
C E F A B D
MCT SYSTEM
QUALCOMM POWER CONN
IMCT SYSTEM
IMCT (2700M)
QUALCOMM PWR CONN
(2702M)
QUALCOMM SYSTEM D11-GG
16WH
D62B
16DKBL
D13F
16PK
D14AF
16RD MCT SYSTEM
QUALCOMM
C B A D POWER-CONN
D3AB(+) (2701F)
16DKBL
18DKBL
B A C D
D14AF
D3AB(-)
16RD
D13F
16PK
D62B
18GY
16DKBL
16LTGN
16RD
14QA
11-GQ
16WH
13QA
62QA
D11-GG
16WH
IMCT SYSTEM
C E F A B D
QUALCOMM
POWER CONN C E F A B D
(2703M)
11-GQB
11-GQC
16RD
14QC
16OR
14QB
16WH
BROWN
16WH
YELLOW
GREEN
WHITE
BLACK
RED
COMMUNICATION
B A E F D C
CONNECTOR UNIT
(XXXX)
9 TERMINAL
DISPLAY/KEYBOARD CABLE
CONNECTOR MCT
QUALCOMM SYSTEM
PANIC BUTTON A
(NOT USED)
A
TTRACS
(NOT USED) B
ORANGE
YELLOW
BLACK
YELLOW
BROWN
BLACK
BLACK
GREEN
BLUE
WHITE
RED
IMCT SATELLITE
ANTENNA CONNECTION
CONNECTOR

CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K RELEASE NO. DATE PART NO. SHEET
P54304U 16JAN01 AE08-52367 14
Figure 42 Satellite Communication Qualcomm-MCT and IMCT Systems
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 43
3.15. SELF CONTAINED AIR SEAT, P. 15
CHAPTER 3
SELF CONTAINED AIR SEAT
FROM BATT FEED

FUSE F38
14RD
A14J
DASH GROUND
STUD
WH
14RD
14WH
RD
A B
AIR SEAT
(1918)
U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 CHANGED FORMAT B 58774T
P54634F 31MAY01 AE08-52367 15
Figure 43 Self Contained Air Seat
S08315
44 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.16. DIGITAL CLOCK PTC, P. 16
CHAPTER 3
DIGITAL CLOCK PTC
GEOMETRY WAS
REMOVED

CNA 12SEP03 CHANGED FORMAT 58774T
P54634F 05MAY01 AE08-52367 16
Figure 44 Digital Clock PTC
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 45
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
CHAPTER 3
XMSN ALLISON LCT COLUMN SHIFTER
BATT
IGN
F1-G2
F2-C4
10A
10A
(4001)
F1-H2
F2-D4
J92FN
J92FB
16TN
16TN
J92FBA
16TN
85 87 87A
MICRO
RELAY
(4002)
30
86
SYSTEM
CONTROLLER
(4004)
J92NB
16TN
19
J92RD
16TN
XMSN
G (4705)
ECU "J1"
K13M4
GRAY
18PK
(7305)
2 K13#102
18PK
4 K13#104
18PK
K13M3
18PK
NSBU SW
E VEHICLE
(7301)

CNA 12SEP03 CHANGED FORMAT D 58774T
55043Z 02JAN02 AE08-52367 17
Figure 45 Transmission Allison LCT Column Shifter
S08315
46 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18
Figure 46 Heated Seats for 7700 Models Only
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 47
3.19. BACKUP CAMERA, P. 19
SAFTEY VISION
MONITOR CONNECTION
(9999)
GB12BK
GB12-G
18LTGN
GB12RD
18BK
18RD
BACKUP MONITOR
PROVISION
(6900A)
18LTGN
A12-G
18BK
A12BK
CAB FUSE BLOCK

(1013)
5A
A12RD
18RD
C2 D2 CAB
GROUND
BACKUP CIRCUIT
FOR MONITOR
(9997)
18LTGN
J71BK
BACKUP LAMP
(4810)
Figure 47 Backup Camera
S08315
48 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.20. XATA COMPUTER, P. 20
Figure 48 XATA Computer
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 49
3.21. KEYLESS IGNITION SYSTEM, P. 21
START STOP ANT.

BP15 BP15
18RD 18RD
KEYSWITCH
CONTROL TO DS17 DS17 KEYSWITCH
18PK 18PK
PLUG IP CONTROL TO
(1100M) SWITCH
EC12AB EC12AB (1100M)
18LTBL 18LTBL
EJ13DD EJ13DD
18PK 18PK
SWITCH SWITCH
Figure 49 Keyless Ignition System
S08315
50 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.22. TELEMATICS SYSTEM, P. 22

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
TELEMATICS SYSTEM
TELEMATICS GEN I MODULE
F38
BATT 1 H2 G2
HA14A HA14A
16RD 16RD
SEE CH02_02
10A
B-BAK BLUNT HA13A

2 SEE CH02_13
HC14B 16PK
(9995)
16RD
CUT
F28
IGN 3 H2 G2 TELEMATICS
HA13A
16PK DRIVER ALERT
10A GROUND
(9993)
BLUNT
5VDC REF 4 7 9
HC6VDC
(9995) HB11-G
18GY
18GY
CUT
OUT 1 5
HBOUT1
18WH
1J
BLUNT
(OUT 2) 6 3
HCOUT2
(9995) K
18WH
CUT HB62
18GY
CAN + 9 8
HA5H(+) PNL LT
SEE CH02_06
HF9VB
18GY
18YL 2B FEED
(1002)
CAN - 10
HA5H(-)
18YL SEE CH02_06 TELEMATICS
ALERT SWITCH
(9994)
VREFG 11
HF9V
18GY
CHASS-G 12
HA11-G
(9996)
16WH
HF9VA
18GY
J1708
G
BLUNT
1 PUBLIC (+)
CUT
J1708+
(1660)
J1708
G
(9995)
J1708- 2 PUBLIC (-)

(1661)
PPU BLUNT
3
HCPPU (9995)
18GY
CUT
AI2 BLUNT
4
HCA2
(9995)
18GY
CUT
BLUNT
AI4 5
HCA4
(9995)
18GY
2J CUT
AI6 6
HBA6
18GY
BLUNT
AI5 7
HCA5
(9995)
18GY
CUT
BLUNT
AI3 8
HCA3
(9995)
18GY
CUT
AI1 BLUNT
9
HCA1
(9995)
18GY
CUT
AGRND 10 BLUNT
HC11-G
(9995)
18GY
CUT
U00L493 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59464N 26MAY05 AE08-52367 22
Figure 50 Telematics System
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 51
3.23. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND EATON VORAD COLLISION AVOIDANCE SYSTEM
EATON VORAD
EATON VORAD CPU CONN#1 DASH PASS
(1227) (1230) THRU
(1701)
KS3
C12 K 32
T73L A73L A73AF
SSD,SS PWR
16LTBL 16LTBL 16LTBL
C13 31
T73M A A73M
RSS
16LTBL 16LTBL
C14 B 28
T73N A73N A73R
SSD,SS GND
16LTBL 16LTBL 16LTBL
C15 C 21
T73J A73J
RETURN
16LTBL
16LTBL
16LTBL
J73AF
J73M
16LTBL 16LTBL
J73R
C16 D
SSD,ROUT A73L A73P
16LTBL 16LTBL
EATON VORAD RSD

A B C (1230)
CONN#2 (1231)
16LTBL
16LTBL
A73T
A73S
16LTBL
16LTBL
N73AF
N73M
16LTBL
N73R
16LTBL
J73J
4 3 2 1
A B C
RIGHT SIDE RIGHT SIDE

DISPLAY SENSOR
RSS (1240)
RSD (1229)
CH09_11
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59581V 10NOV05 AE08-52367 23
Figure 51 Eaton Vorad Collision Avoidance System
S08315
52 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models

EATON VORAD
ANTENNA ASSY
(8900)
4 3 2 1
16LTBL
16LTBL
16LTBL
16LTBL
M67D
M67C
M67A
M67B
FWD
CHASSIS
24 23 21 8 CONN
JUMPER (4301)
HARNESS
16LTBL
16LTBL
16LTBL
16LTBL
J67D
J67C
J67A
J67B
CAB FUSE
EATON VORAD EATON VORAD BLOCK
CPU CONN#1 (1013)
(1227) (1230) F32 IGN DASH
5 AMP PASS
C1 A A67E
T67E THRU
IGNITION 16LTBL 27 26 25 24
16LTBL (1701)
D2 C2
C3 C
T67D A67D
POWER
16LTBL 16LTBL
C4 D
T67C A67C
PC RTRN
16LTBL 16LTBL
C5 E
T67B A67B
V BUS(+)
16LTBL 16LTBL
C6 F
T67A A67A
V BUS(-)
16LTBL 16LTBL
C7 G
T98EV(+) A98EV(+)
J1587(+) 18DKBL 18DKBL J1708
DATA
}
LINK BRAKE
C8 T98EV(-) H A98EV(-)
J1587(-) CH2_04A INPUT
18GY 18GY
(1825)
C9 J D2 B70CD D
T70CD A70CD
BRAKE 16LTBL 16LTBL 16LTBL
6.8V
C10 CAB FUSE

BLOCK
C11 (1013)
B2 D1 C
A70R B70R
A2
18OR 18OR
F34 IGN
20 AMP CAB GND DCM CONN
(1113) (1800)
C2 B
T67GA T67-G A67-G
POWER GND
16LTBL 16W 16WH
T67GB
16WH
VORAD ECU GND

(1226)
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59581V 09OCT05 AE08-52367 24
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 53

EATON VORAD
COLLISION
AVOIDANCE CPU
(1227)
D1
EATON VORAD
DDU
D2 CONN #2
(1228)
(1231)
D3 E D
T73U A73U
PWR
18LTBL 18LTBL
D4 F C
T73V A73V
DC RTRN DRIVER
18LTBL 18LTBL
DISPLAY
D5 G B
A73W UNIT
V BUS(+) T73W
18LTBL 18LTBL
D6 H A
T73X A73X
V BUS(-)
18LTBL 18LTBL
D7 J
T5AG(+) A5AK(+)
J1939(+) 18YL 18YL
}
CH2_06
D8 T5AG(-) K A5AK(-)
J1939(-)
18GN 18GN
D9
D10
D11
SSD,SS POWER D12
LSS D13
D14
SSD,SS END
D15
L TURN
D16
SSD L OUT
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59581V 10NOV05 AE08-52367 25
S08315
54 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.26. XATA DATA SYSTEM, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND XATA DATA SYSTEM
A14BJ
18RD
6.8V
D1 C
A70BH
18OR D2 D
A14BJ
18RD
GND BRAKE
DCM
CAB (1113) INPUT
CONN
FUSE (1800) (1825)
BLOCK
(1012)
G2 H2
F38 BATT CH2_04A

5 AMP
}
18DKBL
A3BH(+)
18WH
A14BH
18GY
A11-G
A3BH(-)
18RD
XATA
DATA CONN A B C D E
(1235M)
JUMPER
HARNESS
BRAKE
POWER T14BH T70BH
(1240)
(1236)
J1708(-)
T11-G T3BH(-)
GROUND (1239)
(1237)
J1708(+) T3BH(+)
(1238)
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59581V 10NOV05 AE08-52367 26
Figure 54 XATA Data System
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 55
3.27. CADEC GPS SYSTEM, P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CADEC GPS SYSTEM
CAB
FUSE
BLOCK
(1013)
C1
D1
F31 IGN
CAB
5A J1708
FUSE
BL0CK DATA LINK
(1014) CH2_04A
G2 GND
H2
(1113)
F38 BAT
}
5A
A11CE-G
A13CE
A14CE
18DKBL
16WH
16PK
16RD
A3CE(+)
18GY
A3CE(-)
CADEC
GP6
A B C D E
CONN
(830)
D13CE
D14CE
16PK
16RD
D11CE-G
16WH
D3CE(-)
B
18GY
CADEC
J1708(+/-)
D3CE(+) (73)
18DKBL A
D13CE1 D13CE3
A A
16PK 16PK
CADEC
D14CE1 D14CE3
CONN#1 B B CADEC
16RD 16RD
(74) CONN#3
(76)
D11CE1-G D11CE3-G
C C
16WH 16WH
D13CE2
A
16PK
CADEC D14CE2
B
CONN#2 16RD
(75)
D11CE2-G
C
16WH
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59581V 29OCT05 AE08-52367 27
Figure 55 Cadec GPS System
S08315
56 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
3.28. TRIP MASTER, P. 28

CHAPTER 3
TRIP MASTER
53C
16YL
53DD
M1-C1
16YL
M1-A1
85 87 M1-B1
52B
16YL
87A
BRAKE INPUT
RELAY
86 30 (4002)
FWD
M1-C2 M1-A2 CHASSIS/
4 5 DASH
(4301)
16YL
53-G
16YL
50S
DASH PASS
THRU {
53DD
16YL
16YL
52E
24
GROUND STUD (4014)
(4005)
(OUTSIDE CAB-
J1708
BOTTOM DASH)
DATA LINK
CH2_04A
G D
18BK
98SD(-)
LOW BEAM
HI BEAM
TRIPMASTER TRIPMASTER
98SC(+)
18BK
DATA MAX II DATA

(827) RECORDER
18YL
50S
ELECT SYTEM D
CONTROLLER 18BK J1708(+)
BROWN
(4007) E
18BK J1708(-)
CAB FUSE F
18YL SWITCH 2(LGT)
BLOCK
(1014)
H2 14SD A
G2 18RD +12V BTRY
18PK
F38 GROUND STUD
10A 11-SC C
(1865) 18GY GROUND
18GY
CAB FUSE (INSIDE CAB
BLOCK LEFT DASH
(1013) PANEL)
H2 13SD B
G2 18PK SW IGN
18PK
F28
10A 70CD G
14OR SWITCH 1(BRK)
18GY
D2 70CD
D
18GY
D1
70R
70R C
18OR
18OR
DCM BRAKE
CONN PRESSURE
(1800) SWITCH
(1825)
U00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
59581V 10NOV05 AE08-52367 28
Figure 56 Trip Master
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 57
3.29. ENTERTAINMENT SYSTEM — RXT, P. 29

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENTERTAINMENT SYSTEM - RXT
A86A
CH3_32
ECLIPSE HEAD 18LTGN
RADIO CONN
(1936) (1300)
A5
A86A A86A
13.8V DC BATTERY IN 4 CH2_02
18LTGN 18LTGN
FRT.RT SPEAKER(+) 1
FRT.LT SPEAKER(+) 2
REAR LT SPEAKER(-) 16
A3 A86
A86 CH2_01
13.8V DC ACC IN 3 18LTGN
18LTGN
A2
A62E A62
ILLUMINATION 10 CLUSTER CONN
20DKBL 18DKBL
(1500-1)
A86-G A1
A86-G GROUND STUD
GROUND 7
20WH 20WH (1851)
ANTENNA POWER 8
FRT.RT SPEAKER(-) 5 A86

CH3_32
18LTGN
FRT.LT SPEAKER(-) 6
A86AX
AMP CONTROL 9 CH3_31
18BLWH
REAR RT SPEAKER(+) 11
REAR LT SPEAKER(+) 12
J71
CH3_30
REAR RT SPEAKER(-) 13 18GN
REAR LT SPEAKER(-) 14
J71
18GN CH8_01
22RD
J71
(1938) CAMERA
CAMERA
(1937) (1997)
A A VIDEO(+)
VIDEO(+) VIDEO(+)
1 22NAT 22NAT
V(+) 22NAT
B B
DRAIN DRAIN DRAIN
CA(+) 2
22NAT 22 22
REAR VIEW
CAMERA
REAR VIEW
CAMERA VIDEO(-) C C
J71 J71
V(-) 3 22NAT 22RD 22RD
D D
GND GND GND GND
GND 4
22BK 22BK 22BK 22BK
E E
VIDEO(-) VIDEO(-) VIDEO(-)
22NAT 22NAT 22NAT
W/RXT ENTERTAINMENT
SYSTEM
U00AXPC 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
59918L 22DEC05 AE08-52367 29
Figure 57 Entertainment System — RXT
S08315
58 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models

CHAPTER 3
AVN50D
(1940)
VIDEO OUT YELLOW(-)

{
24 WAY 1
CONNECTOR CH3_32
VIDEO OUT YELLOW CENTER
9
20
3W-13 WAY DIN
21
(1949)
22
R(+) 5
2
R(-) 13
3
L(+) 9
4
L(-) 6
5
MUTE 11
6
J71
REVERSE SIGNAL 7 CH3_29
18GN
BODY BUILDER ECM2
(6020-58)
8 K47B
SPEED PULSE
18GY
10
PRE AMP FRONT LEFT CHANNEL
{
FRONT AUD 11
CH3_31
LINE OUT PRE AMP FRONT RIGHT CHANNEL
SAT RADIO IF REQUIRED

12
DATA CONNECTION
TO CD CHANGER OR
S-GND 7
13
AMP ON/OFF 14
BUS(+) 10
15
BUS(-) 12
16
ACC 4
17
18LTGN BACKUP(+) 2
18
SYSTEM CONTROLLER
(1600-4)
CH3_32
19 A58
PARKING BRAKE
18RDWH {
SIGNAL
PRE AMP REAR LEFT CHANNEL
23
REAR AUD
CH3_31
LINE OUT PRE AMP REAR RIGHT CHANNEL
24
(1943)
SIGNAL
1
GPS ANTENNA GPS
GROUND
2
(1944) {
7 GND
AUDIO VIDEO
SHIELD
IN G CH3_32
AUDIO R(+)
6
24RD {
AUDIO L(+)
5 24WH
CH3_32
3 GND
SHIELD
VIDEO(+)
{
1
24YL
CH3_32
8 WAY CNTR GND
2
SHIELD
TWISTED
CIRCUITS
59918L 22DEC05 AE08-52367 30
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 59
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

INTERNATIONAL TRUCK AND ENGINE CORPORATION 3
AMPLIFIER R/L CHANNELS

(1945)
PREAMP FRONT LEFT CHANNEL
FRONT AUD
CH3_30
}
LINE INPUT
PREAMP FRONT RIGHT CHANNEL
PREAMP REAR LEFT CHANNEL
REAR AUD CH3_30

LINE INPUT PREAMP REAR RIGHT CHANNEL
RADIO CONN
(1300)
PREMIUM ROOF CONN
(2503)
}
(2302)
LR
1 B
D86C D86C D86C D86C
LR- -
18LTGN 18LTGN 18LTGN 18LTGN
13 A
D86B D86B D86B D86B
LR+ +
(2305)
7 B LF
C86J C86J C86J C86J
LF- -
8 A
C86H C86H C86H C86H
LF+ +
ROOF CONN
AMPLIFIER (2000) (2301)
RR
4 B
D86E D86E D86E D86E
RR- -
5 A
D86D D86D D86D D86D
RR+ +
(2304)
6 RF
B
C86L C86L C86L C86L
RF- -
9 A
C86K C86K C86K C86K
RF+ +
MAXI FUSE
60A
(2614)
B A
14 A14
BAT CH2_02
6RD 6RD
AMP
A86AX CH3_29
CONTROL
18BLWH
GND
GND BODY GROUND
6BK
STUD
GND
CH3_32
18WH
59918L 22DEC05 AE08-52367 31
S08315
60 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models

ROSEN G10 OVERHEAD A/V

(2603)
SIG
(2605)
1
AUDIO R(+)
GND
24RD
{
RTN 2
SHIELD
AUDIO VIDEO AUDIO L(+)
SIG 3 24WH
OUT
GND CH3_30
RTN 4
SHIELD
GND
11
RTN SHIELD
VIDEO(+)
VID 12
24YL
(2606)
TWISTED
11 CIRCUITS
12
13
VIDEO OUT YELLOW(-)
{
VIDEO OUT YELLOW CENTER CH3_30
10
PIGTAIL
(2607)
(2604)
1
DM-G A58AB
1 CH2_02
DOME LIGHT BATT IN 22BK 18BN
3
DOME LIGHT GROUND 3 DM GND
22WH 22WH
(2610)
A86A A86A
{
13.8 V DC 1
18LTGN 18LTGN CH3_29
A86
INLINE TO ACCY 3
18LTGN
G10 POWER GND
4 A86A CH3_31
INPUT GND 18WH 18LTGN
18LTGN
22WH
GND
A86A
CH3083 CHANGER
(2608)
GROUND B GND
22WH
A86
13.8 V DC B+ IN A 18LTGN
N/ SATELLITE
TUNER
(2611)
IN LINE
(2609)
3 FUSE
POWER 4 WAY FILTER
13WAY CNTR
13WAY DIN
DATA CONNECTION DIN

2
CNTR
OPTIONAL DATA
SATELLITE 13WAY CONNECTION
RADIO CH3_30
DIN
W/ TUNER TUNER
(1949)
59918L 22DEC05 AE08-52367 32
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 61
3.33. RXT — APO_1 AND APO_2 AUXILIARY POWER SOCKET, P. 33

CHAPTER 3
RXT-APO_1 & APO_2 AUXILARY POWER SOCKET
CH2-02
{
APO2
16RD
16RD
APO1
APO-G APO-G
14BK 16BK
APO-G
16BK
BODY GROUND
STUD
1 1 1 1
REAR APO_1 REAR APO_2

59918L 22DEC05 AE08-52367 33
Figure 61 RXT — APO_1 and APO_2 Auxiliary Power Socket
S08315
62 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

4.1. I6 EGR ENGINES, P. 1
Figure 62 I6 EGR Engines
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 63
4.2. V8 AVNT ENGINES, P. 2
Figure 63 V8 AVNT Engines
S08315
64 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
4.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3
Figure 64 Caterpillar, Cummins ISM Engines
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 65
4.4. I6 HEUI ENGINES, P. 4
CHAPTER 4
CHARGING AND CRANKING

I6-HEUI ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
18PK
86
R12-2
KEYSWITCH S A17 J17 R12-5
(1100) B 18PK 18PK
85
8
87
R12-4
R12-1 J17D
R12-3 10PK
87A
30
J17E
10PK
ALTERNATOR FUSIBLE FUSIBLE
LINKS W/AUTO NEUTRAL LINK
J17E ENGINE/
10PK SEE CH10_05 DASH
SEE NOTE
14GY (4103)
G
K2*
C
B
4RD ECM POWER 17
R
STARTER
(4101)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
SEE NOTE
100A
BATTERIES MAXIFUSE
K2-G*
CRANKING
4WH
MOTOR BLOCK (4000)

B S MEGAFUSE
1/0RD 2/0RD SOLENOID
M THERMAL
1/0BK
K17M
OVERCRANK
18PK
G B (6316) K17K
18PK
A K17L
K10-GC 18PK
1BK
W/THERMAL N/THERMAL
ENGINE OVERCRANK
CRANKING OVERCRANK
BLOCK PROTECTION PROTECTION
MOTOR
GND
2/0BK
2/0BK
ECM
46
K11-GL
(6007)
4WH
FRAME FRAME
GND GND
DASH PANEL
GND
(4005)
NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS

CNA 12SEP03 RELEASE FOR PRODUCTION. - 58774T
58774T 12SEP03 AE08-52368 04
Figure 65 I6 HEUI Engines
S08315
66 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
4.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P.

5
Figure 66 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 67
4.6. I6 EGR ENGINES WITH AIR START, P. 6
CHAPTER 4
CHARGING AND CRANKING
I6-EGR ENGINES W/ AIR START
W/REMOTE
W/ALLISON MD XMSN START/STOP
(CH 10_05) (CH09_31)
18DKBL
18DKBL
J104CC
J104K
18PK
18PK
J17
J17
STARTER
ISO & POWER
RELAY
(4003)
J17S
18PK
86
PASS THRU R12-2
AT DASH
(4014) R12-5
85
KEYSWITCH S A17 J17
87
(1100) B 18PK 18PK
8 R12-4
R12-1 J17D
R12-3 10PK
87A
30
N/ALLISON MD TRANS
10PK
J17E
ALTERNATOR FUSIBLE FUSIBLE

LINKS W/AUTO NEUTRAL LINK
J17E
SEE NOTE 10PK SEE CH10_05
14GY ENGINE/
G
K2* DASH
C
B
4RD ECM POWER (4103) 17

R
STARTER
(4101)
FUSIBLE K14H J14H
LINKS 4RD 4RD
SEE NOTE
K17C
10PK
(GRID HEATER) 100A

MAXIFUSE
K17M
18PK
K2-G*
BLOCK (4000)
4WH
MEGAFUSE
1/0RD 2/0RD
POWER
BATTERIES STUD
1/0BK 2/0BK
ENGINE FRAME
BLOCK GND
GND
K17-G
10WH
AIR START
ENGINE
(6398)
KA17C
10PK ECM 2
23
2/0BK
(6020)
K11-GL
4WH
AIR START
SOLENOID
FRAME
GND
KA17-G
10WH
DASH PANEL
GND
(4005)
NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-10RS

CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P
59169P 05MAR04 AE08-52368 06
Figure 67 I6 EGR Engines with Air Start
S08315
68 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
4.7. I6 EGR AND POWER PACK 3KW, P. 7
Figure 68 I6 EGR and Power Pack 3KW
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 69
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)

5.1. FAN WIRING, INTERNATIONAL ENGINES, P. 1
Figure 69 Fan Wiring, International Engines
S08315
70 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
5.2. ETHER START, P. 2
Figure 70 Ether Start
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 71
5.3. SNOW VALVE, P. 3
Figure 71 Snow Valve
S08315
72 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
CHAPTER 5
FAN WIRING, CAT AND CUMMINS
FAN
SOLENOID
W/CUMMINS ISM
FAN AIR
A B SOLENOID
(6409)
ENGINE
CONTROLLER
(6014)
38
K23N
16TN
ENG BLOCK
K23-G K10-GU GROUND
16WH 14WH (6340)
W/CATERPILLAR
ENGINE
CONTROLLER
(6013)
11
K23N
16TN

CNA 12SEP03 CHANGED FORMAT A 58774T
56507Z 04OCT02 AE08-52369 04
Figure 72 Fan Wiring, Caterpillar and Cummins
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 73
6. ELECTRONIC ENGINES (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1
Figure 73 Electronic Engine Controls, I6–EGR Engines
S08315
74 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
6.2. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2
Figure 74 Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 75
6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3
Figure 75 Electronic Engine Controls, (V8–AVNT) Engines
S08315
76 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4
Figure 76 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 77
6.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5
Figure 77 Caterpillar C10, C11, C12, and C13 Engines
S08315
78 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
6.6. CUMMINS ISM ENGINE, P. 6
Figure 78 Cummins ISM Engine
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 79
6.7. I6 HEUI ENGINE, P. 7
CHAPTER 6
ELECTRONIC ENGINE CONTROLS

(I6-HEUI) ENGINES
47 16
M1-A4 M1-A3
ENGINE/ EXHAUST BRAKE
30 85 MULTIFED TERMINAL/BUSS BAR
DASH RELAY
(4103) (4002)
MINIFUSE
ENGINE 87A BLOCK
EXHAUST 87 86
BLOCK (4001)
BRAKE
GND SOLENOID EXHAUST M1-B3 M1-C3 M1-C4 F1-E2 FROM SECONDARY
(6500) BRAKE IGNITION RELAY
SOLENOID (4003)
(6502)
B
A F1-B2
F1-A2
18 15
5A
ENGINE/ ECM
CLEAN POWER
(6704) DASH NEGATIVE
& GROUND
GND (4103) (9260) BATTERIES
LOW (6323)
COOLANT
SENSOR
(6400) ECM POWER/ A
A B B
ENGINE/ STARTER 40A
DASH (4105)
10
(4103) A A B A
B
ENGINE ECM
ECM POSITIVE FEED FUSE
25 FEED (9261) (9254)
18
ECM (6007)
1
R11-1 R11-2
2
30 85
23 POWER RELAY
(4003)
42
ECM POWER/ 87A 87 86
STARTER
21 (4105) R11-3 R11-4 R11-5
22
A
ENGINE/
DASH
41 (4103)
5A FROM PRIMARY
IGNITION
24 19 F1-F1 F1-E1 RELAY (R9-4)
(4003) CH 02_14
MINI FUSE BLOCK
(4001)
3 BAP
2 1 SENSOR
PASS THRU DCM/CAB
AT DASH (1808)
CONN
(4014) (1800)
APS/IVS
(1804)
29 3 7 C10
A
8 5 1 C4
B
11 6 2 B4
C
3 4 5 C5
D
27 2 4 B5
E
F
C6
B2
B
INTAKE AIR
TEMP SENSORS CAB FUSE
BLOCK
5A
(6703) F24
A (1012)
(LOCATED ON
A2
C2
E2
12 AIR INTAKE)
FROM PRIMARY
IGNITION FEED
RELAY
U00JLH3 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 RELEASE FOR PRODUCTION. - 58774T
58774T 12SEP03 AE08-52370 07
Figure 79 I6 HEUI Engine
S08315
80 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models
6.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8
CHAPTER 6
ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE

CRUISE CONTROL & BODY BUILDER CONNECTIONS
WITH MANUAL TRANSMISSION
FROM PRIMARY N/AIR FAN DRIVE

J13CW J13S
IGNITION ENGINE/
RELAY 10PK 14PK
F1-E1 DASH
(4003) 10A (4103)
STEERING WHEEL SWITCHES J23FS K97DF
18TN 18VT BODY
(CH 2, PG 14) F1-G1 14 BUILDER
F1-H1 K23A K97DF
16TN 18VT
CRUISE ON
CRUISE OFF
AIR HORN
CITY HORN
RESUME
MINI FUSE BLOCK
W/AIR FAN DRIVE
SET
(4001)
4 K97HE
1210 OHM
6190 OHM
2370 OHM
HYD PRESSURE GOVERNOR ENABLE - HGE 18VT
5 K97DD
REMOTE VOLTAGE REFERENCE - VCREF 18VT
6 K97HM
REMOTE ACCEL POS. SENSOR RTN - RPS_RTN
18VT
7 K97WA
REMOTE VOLTAGE REF. GND - VCREF GND 18VT
CLUTCH
D C B A 13
SWITCH K97EA
(1807) HYD PRESSURE GOVERNOR SENSOR - HPS 18VT
30 K99F
CLOCK REMOTE ACCELERATOR POS SENSOR - RPS 18VT
SPRING 31 K46A
(1809) RESUME/ACCEL SWITCH - RAS
18GY
1200
32
1200
K46B
SET/COAST SWITCH - SCS 18GY
ECM (6007)
BODY
36 K97CC BUILDER
REMOTE PTO VARIABLE - RVAR 18VT
D C B A 37 K97CB
REMOTE PTO PRESET - RPRE 18VT
D C B A 49 K97HG
TURN B9S HYD PRESSURE GOVERNOR LAMP - HMI 18VT
SIGNAL 18GY 54 K97WL
SWITCH 7 OIL WATER LAMP - OWL 18VT
18GY
(1810) 55
B9R
K97EW
18GY
B17H
B9VB
B96A
18VT
18PK
18PK
B17J
ENGINE WARNING LAMP - WARN 18VT
58 K47B
VEHICLE SPD SENSOR CHAN A - VSSCALA 18GY
B9VG 59 K97AR
A
18GY TACHOMETER CHANNEL A - TACA 18VT

150
9 K97XC
TRANSFER CASE SWITCH - XCS 18VT
39
6.8V
B9VF
18GY 40
B
26
18VT
B96
STOP LIGHT
18GY
B9VH
(1814) W/HYD
18RD
B70C
18GY
K47A
BRAKES
18GY
18GY
K17E
18PK
B9V
K47
B70CB
18OR D
C
150
6.8V
ENG/TRANS
CONN C B A
STOP LIGHT
B70C #1 (7800)
6.8V
18OR W/AIR BRAKES
150
(1823)
C
D
18GY
L47E
B70CA
18OR
L47D
18GY
L17D
18PK
STOP LIGHT
C11
A4
D8
D7
B12
B9
#2
W/AIR BRAKES DCM
CONN
18GY
(1824)
A9V
(1800)
XMSN/
20RD
B A
A70C
20VT
A96A
20VT
DASH
A96
A17H
18PK
18PK
A17J
(4705)
20GY
A9H
18
SYSTEM J17J
CONTROLLER 18PK
17
F
10
33
(1600) PASS THRU

AT DASH
(4014) TRANS SPEED
F2 SENSOR
NOTE: 5A
B2 (7601)
A2
ONLY ONE STOP LIGHT SWITCH USED
W/AIR BRAKES & W/TRACTOR
CAB FUSE
99E C2 BLOCK
ACCELERATOR 16VT (1012)
PEDAL
E2 A13AH TO CAB FUSE

10PK BLOCK
(1011) A2
U00DLV1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 RELEASE FOR PRODUCTION - 58774T
58774T 12SEP03 AE08-52370 08
Figure 80 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission
S08315
3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models 81
6.9. CATERPILLAR ACERT SPEEDOMETER SIGNAL, P. 9
Figure 81 Caterpillar ACERT Speedometer Signal
S08315

Manual 4300 2005 2007

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SERVICE MANUAL

SERVICE MANUAL SECTION

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

6. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

7.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

8. LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

10. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144

11. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169

12. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

Figure 1 Circuit Number Identification and Location Chart

1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

9 GY ZERO VOLT REFERENCE (ZVR)

12 LTBL ACCESSORY FEED

15 RD KEY SWITCH FEED

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

24 GY ENGINE EXHAUST BRAKE

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 2 Circuit Number Identification and Location Chart (Cont.)

1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT COLOR DESCRIPTION

33 TN ENGINE OIL LEVEL

35 TN ENGINE OIL PRESSURE

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI - THEFT WARNING

46 GY POWER TAKE - OFF WARNING

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

55 OR TURN SIGNAL - FEED

56 OR TURN SIGNAL LIGHTS - LEFT

57 OR TURN SIGNAL LIGHTS - RIGHT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 3 Circuit Number Identification and Location Chart (Cont.)

1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT COLOR DESCRIPTION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY/DOME LIGHTS

65 OR CAB REAR FLOOD LIGHT

66 YL DAYTIME RUNNING LIGHTS

69 BN LICENSE PLATE LIGHT