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Santiago Rubiano Rodríguez

Intensive English III

Failure analysis of a solder joint between the fourth gear of an Isuzu bus LV-150 and its
synchronizer.

Abstract.

This study determines the principal causes of failure in a solder joint between the fourth gear of a
public transport bus (Isuzu LV-150) and its synchronizer. Public transport in Colombia makes more
than 190 million of travels per year and has 66.824 units of buses all over the country. After reading
this research paper, transport industry may be able to prevent this failures from happening and in
that order, reduce the time and money they spend repairing them. For the research, data about the
operation and manufacturing process of the mechanism was provided by the company which owns
the bus. Then, by the guidelines exposed in the book ‘Failure analysis. Lecture notes’ (E. Mora
Espejo, 2012) the type and the source of failure were determined. Finally, the development time of
the failure, its stage of evolution and its consequences were categorized according to the same
methodology. After reading this essay, it will be understandable why these failures are a non-
catastrophic, sudden failures from fracture, and the importance of a friendly driving will be
described in order to extend the lifespan of the machine.

Key words: Failure analysis, gear, solder joint, public transport, synchronizer.

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