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APRIL 2002
Production Allocation. Any situation where production
from different wells and fields owned by different opera- [Note: Relative error=(measured−actual)/actual;
tors is commingled in the same pipeline for export to a Absolute error=(measured−actual).] However, because of
common processing facility requires allocation metering. the high complexity of multiphase mixtures, it may be
Without MFMSs, the production from each well must flow optimistic to claim that the above ranges of accuracy apply
through a test separator before commingling with the to any flow regime and for any chemistry of the fluids.
other produced streams. Misunderstandings may occur when defining the level
of uncertainty associated to different types of MFMSs. In
Production Monitoring. MFMSs provide real-time infor- the case of differential-pressure devices, which present a
mation on variations in the gas and liquid flow rates, so constant absolute error, the concept of “rangeability”
that well-slugging effects or gas-lift problems may be should be taken into account if the accuracy is referred to
detected as they occur. This allows production optimiza- the measurement itself (Fig. 1).
tion and extension of field life. Special attention must be paid to error propagation. For
MFM techniques based on interdependent measurements,
Capital and Operating Expenses. When operators must the errors associated to the individual measurements are
decide between a traditional approach to the production combined and propagate through to the final result.
facilities and one including MFMSs, they must compare Because multiphase-flow modeling is complex, tracking
the capital and operating expenses of each solution. While error propagation through the algorithm can be extremely
it is relatively easy to estimate costs for hardware compo- difficult, which is why MFMSs may need to be character-
nents, it is very difficult to predict the operating expenses. ized by experimental testing. Characterization can be done
This difficulty results from the relatively low number of with tests and field trials. Laboratory tests use fluids hav-
MFM applications worldwide and the very limited opera- ing well-known properties. Controlled flow rates can be
tional history. In general, it is recognized that MFM capital achieved such that operating envelopes and associated
expense is significantly lower than that of conventional errors can be defined. Field tests then are required to iden-
metering hardware,5 but operators underestimate the tify potential operational problems. Compared with labo-
operating expenses associated with MFM, especially for ratory tests, field trials generally introduce more sources of
the commissioning phase and first year of operation. It is error, such as the use of real fluids, the effects of chang-
hoped that after more operational history is gained in the ing upstream conditions, and the need for pressure/vol-
field, MFMSs will require less maintenance after installa- ume/temperature correlations to reconcile readings at
tion and, therefore, operating expenses will be reduced. operating conditions with readings at reference points.
It has been estimated that, for a subsea development 10 km Some of these uncertainties may be reduced in a field flow
from the host platform, use of a subsea MFM could represent loop, although flow instabilities or malfunctioning of the
a 62% cost reduction through the elimination of test lines.6 test separator can occur. In a field environment, where the
In addition, MFM could improve system management with reference measurements are usually taken at the test sepa-
a 6 to 9% gain in the value of the oil recovered. rator, crucial concerns include “Just how accurate are the
measurements at the test separator?” and “Are the uncer-
Fiscal Metering or Custody Transfer. Unfortunately, cur- tainties in measurements from MFM and test
rent MFMSs are not (and may never be) accurate enough separator comparable?”
to satisfy fiscal-metering requirements, although such an
application would guarantee the future of MFMSs. Worldwide MFM Installations
The technical and economical advantages of MFMSs stat-
MFM Accuracy ed above are behind the increasing number of MFM field
To date, no international regulation for MFM accuracy has installations worldwide over the last decade. In addition,
been delivered, which makes it very difficult for an opera-
tor to identify scenarios in which MFM can be imple-
mented. Essentially, three main accuracy requirements
100.0%
exist for metering multiphase fluids: approximately 5 to
90.0%
10% for reservoir management, approximately 2 to 5% for Full scale
Relative error on reading
80.0%
production allocation, and approximately 0.25 to 1% for
70.0%
fiscal metering.
60.0%
Because the results from production measurements are Rangeability
50.0%
used in the reservoir modeling or production optimization
40.0%
processes, it is clear that the accuracy of such measure-
30.0%
ments will affect the prediction of ultimate recovery from
20.0%
a reservoir. It also is clear that different levels of uncer- Max. error
10.0%
tainty may be acceptable, depending on parameters such
0.0%
as overall field reserves, oil price, and production lifetime. 1 10 100 1000 10000
Therefore, different levels of MFM accuracy may be toler-
Differential Pressure measurement [mbar]
ated, without necessarily being those indicated above.
With current MFM solutions, it is claimed possible to
measure total liquid flow rate and gas flow rate with a rel- Fig. 1—The concept of “rangeability” for differential
ative error of less than approximately 5 to 10%, and water pressure devices.
cut with an absolute error less than approximately 2%.
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APRIL 2002
velocities and two phase
fractions—the third phase
fraction is obtained by dif-
900 ference between unity and
the sum of the two mea-
800 sured ones). Separation or
homogenization can re-
700
duce this measurement
requirement. By separating
Number of MFM installations
79 79
APRIL 2002
mined. The problem here is that of relating this velocity to
the fluid velocity with sufficient accuracy. The relationship
between slug velocity and fluid velocity is highly complex
and particularly severe around the phase inversion point in
three-phase systems.
80
APRIL 2002
tors are ready to pay non-negligible sums to gain access to Vertical or Horizontal Installation. Some MFMSs must
the results of independent MFM assessments carried out at be installed vertically and others horizontally. For a partic-
well-established laboratories, they usually are offered ular layout of flowlines, one option may be better than
“black-box” packages where very little is unveiled about the other.
the technical principles behind the MFMSs.
When choosing an MFM, operators should give particu- Stand-Alone MFMSs vs. Integrated Packages. Some
lar consideration to the following items. manufacturers now offer MFMSs as part of a larger package
of integrated solutions for reservoir management and pro-
Level of Confidence in a Particular Technique. Acquir- duction optimization. Operators must evaluate whether
ing this confidence is the operator’s responsibility, and is such solutions or separate components are prefered.
on the basis of its in-house expertise and liaisons with
MFM specialists or academia. Tables 1 to 4 suggest possible ways to classify current
commercial MFMSs on the basis of their features. Meters
Safety and Environmental Issues. For some applications, still under development are not included (JNOC, IFP,
MFMSs that use nuclear sources must be discarded. Cranfield U., AEA Technology, Cidra). Also omitted are
MFM solutions that must be integrated with other tech-
Measurement Intrusiveness. Whenever wax, scale, or niques to provide the three flow rates (isokinetic sam-
asphaltene deposition is likely, intrusive devices are not the pling—Petrotech choke-valve models).
best solution. Also, intrusiveness is a safety issue.
Future of MFM
High Gas-Volume Fraction (GVF). It is common under- In times of low oil price, operators tend to focus efforts on
standing that the majority of the MFMSs show larger error short-term rather than long-term investment. Therefore,
for GVF>90%. However, the market offers solutions tai- young technologies, such as MFM, that are not yet 100%
lored to applications with GVF>95%. proven in the field, tend to be classified as too risky and,
therefore, are temporarily neglected. This neglect proba-
Operating Range. No tool exists that is able to cope with bly contributed to slower uptake of MFM between 1999
the entire range of GVFs, flow rates, pressure, water cuts, and 2000. With the oil price at approximately U.S.
and flow patterns. Therefore, the window in which condi- $20/bbl, the MFM market has resumed its exponential
tions allow accurate tool operation must be identified. trend. The recently established Roxar Flow Measurement
AS (which comprises the metering divisions of Roxar and
Tool Size. Most manufacturers claim that they can deliver Fluenta), in only the first four months of 2001, sold
tools between 2-in. and 10 to 12-in. in diameter with the approximately the same number of MFMSs as the com-
same level of metering accuracy. However, because of the bined sales figures for Roxar and Fluenta for the whole of
highly unpredictable nature of multiphase flow, it is very 2000. Shell predicts the MFM growth rate will settle at as
dangerous to scale up small-diameter results without per- many as 1,000 installations per year. Because the cycles of
forming dedicated tests on large-diameter tools. The main the oil and gas industry are notoriously difficult to pre-
limitation is that large-diameter facilities are not able to dict, it may be ambitious to attempt a 5- or 10-year MFM
guarantee the same kinds of tests as those already possible forecast. The future of MFM depends very much on how
with small-diameter flow loops. it will fit with other technologies toward global fieldwide
solutions, as well as on whether relevant scientific contri-
Calibration Level Needed Over Field Life. Although butions will become mature for technical applications.
manufacturers tend to state that their products do not Nonetheless, it is possible to address some MFM goals for
need further calibration after the factory calibration, the the new millennium.
dangers have been illustrated of not accounting for the
dependence of MFMS performance on the range of condi- Better Accuracy, Repeatability, and Reliability. Because
tions (e.g., upstream conditions and fluid properties) over of the increasing demand for MFMSs for field installations,
which they have been certified. dedicated tests should become more frequent, allowing the
manufacturers to gain a better understanding of the
Capital and Operating Costs. This statement may seem strengths and weaknesses of their devices and lead to
obvious, but operators tend to not see the long-term improved technologies. The operating ranges of each par-
advantages associated with MFM installations. Also, MFM ticular solution would become clearer to the operators,
manufacturers tend to hide the real order of magnitude of who could then look at the MFM market and pick the
operating costs. most appropriate options for their applications.
Level of Manufacturer Assistance. When buying Clamp-on Solutions for Topsides and Seabed Applica-
MFMSs, operators also will buy other services from the tions. Retrofitting existing installations is a main issue for
manufacturers, including personnel training. It is very MFM. Subsea manifolds where MFM options were not
important to guarantee some long-term technical assis- taken into account in the design may need major inter-
tance and cooperation in case of failure or malfunction of vention to accept current MFMSs, causing production
any part of the system. loss. Remote onshore fields would benefit from clamp-on
MFMSs also, enabling easy moves from one flowline to
Marine Experience. Previous experience with subsea another, without having to flange-connect the tool or to
installation is a plus for manufacturers. periodically rent a portable MFM.
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APRIL 2002
meters. However, in the North Sea, as
TABLE 1—FLOW CONDITIONING
well as in other major producer coun-
tries, the only available legislation on
Isokinetic
metering requirements still requires a
Homogenisation Leave-as-it-is In-line separation sampling
stream to be measured with single-
Jiskoot-Mixmeter Schlumberger-VX Agar TEA-Vega phase metering accuracy, which
Schlumberger-Framo Roxar AS-Fluenta WellComp implies separation of the phases. To
TEA-Lyra Roxar AS-MFI Accuflow date, relevant efforts in this direction
ISA-Scrollflow Kvaerner-DUET Kvaerner-CCM have been made by the U.K. Depart-
ISA-Solarton Megra (for GVF<25%) Megra (for GVF>25%) ment of Trade and Industry (DTI), the
Esmer Haimo Norwegian Society for Oil and Gas
Yokogawa Jiskoot-Starcut Measurement,15 and the National
Engineering Laboratory, which have
tried to standardize definition, classifi-
International Regulation on MFM Accuracy Require- cation, qualification procedure, and implementation
ments. Although MFM is recognized and accepted by the of MFM.
oil and gas industry, it still must be established as a sepa-
rate branch of oil and gas metering. Therefore, MFM still Flow Assurance Through Technologies Integration.
lacks officially approved guidelines on testing, validation Marginal and deepwater fields will only be commercialized
and certification tools, which, unfortunately, creates many if costs are kept to a minimum, so a tendency exists to
misunderstandings in the MFM community (manufactur- develop them by use of subsea tiebacks to existing host
ers, operators, and governmental bodies). Reporting-accu- facilities when possible. Use of MFM avoids the need for a
racy standards are still absent, as are international regula- dedicated test line and allows metering of the produced
tions indicating which level of accuracy MFMSs must sat- stream before it is commingled with production from
isfy for each particular application. In some cases, MFM other fields. The advantages of MFM can be combined
may be the only viable, technical, and economical solution with the following technologies that enhance the feasibili-
to develop a new field. It is recognized that MFMSs cannot ty of a deepwater or marginal field development.
always achieve the same performance as single-phase Subsea and Downhole Separation. This technology
improves vertical lift to the surface, reduces the processing
TABLE 2—GAMMA SOURCE load on the topside facilities, allows use of simpler flowline
networks, and provides less-severe slugging. It also helps
Used Not Used prevent corrosion, formation of hydrates and unstable
emulsions, and asphaltenes deposition. Thus, many flow-
Roxar AS-Fluenta Agar
assurance issues will be eased by the introduction of sub-
Schlumberger-Framo Esmer
sea and downhole separation, coupled with MFM to opti-
Schlumberger-VX WellComp
mize field recovery.
TEA-Lyra Accuflow
Subsea and Downhole MFM. MFM is easier with lower
ISA-Scrollflow Jiskoot-Starcut
GVFs, lower potential for hydrate, scale or asphaltene for-
Roxar AS-MFI Kvaerner-CCM
mation, and higher density contrast between oil and water.
Kvaerner-DUET TEA-Vega
Downhole MFM appears best suited for intelligent wells,
Megra ISA-Solarton
where streams from different producing intervals require
Haimo TEA-Lyra (for WC>30%)
monitoring. Otherwise, intelligent-well completions
Jiskoot-Mixmeter FlowSys
would require running wireline interventions. Downhole
Yokogawa
TABLE 3—INTRUSIVE
Yes None
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APRIL 2002
MFM also allows continuous optimization of artificial-lift Conclusions
systems (electrical submersible pumps and gas lift) by use After more than 20 years of dedicated research and a
of real-time detection of well performance change.16 In the decade of field trials, MFM has become an established dis-
future, it may be possible to achieve satisfactory metering cipline in the oil and gas industry. Although, to date, a
accuracy such that, when combined with seabed multi- generic solution to MFM does not exist, adequate
phase pumping, topside metering will be redundant. methodologies are emerging for specific applications. The
Multiphase Pumping. Multiphase pumping technology quality of the results achievable with existing commercial
is used to boost production to the delivery point.17 It can MFM solutions depends on the appropriateness of the
be applied without phase separation or after seabed or work that operators must undertake during the pre-engi-
downhole separation to knock out water from the main neering phase of an MFM application. Throughout this
hydrocarbon stream. period, open dialogue with the MFM manufacturers
There are numerous ways to combine the above tech- is crucial.
nologies to optimize development of a particular field. With respect to deepwater and marginal field develop-
Each development scenario will vary according to the ments, there is an anticipated increase in demand for accu-
number of wells, number of fields commingled, produced- rate MFM solutions. For MFM to meet these expectations,
fluid properties, and distance from the delivery point. The more technical and scientific contributions are needed and
only real drawback to all this new subsea and downhole more proactive communication between the oil and gas
technology is the lack of operational history and the con- industry and governmental organizations worldwide must
cerns about reliability in the field. be established.
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APRIL 2002
14. Piantanida, M. et al.: “Multiphase Metering: Experimental Gioia Falcone is a petroleum engineer in the technical
Results From the Analysis of Acoustic Noise Through a group of Enterprise Oil plc, Aberdeen. Falcone holds a Lau-
Choke,” paper SPE 50681 presented at the 1998 SPE Euro- rea degree in petroleum engineering from the U. of Rome,
pean Petroleum Conference, The Hague, 20–22 October. La Sapienza, and an MS degree in petroleum engineering
15. Amdal, J. et al.: Handbook of Multiphase Metering, prepared for from Imperial College, London. Geoffrey F. Hewitt is
The Norwegian Society for Oil and Gas Measurement. Emeritus Professor of chemical engineering and Senior
16. Aspelund, A., Midttveit, O., and Richards, A.: “Challenges in Research Fellow at Imperial College, London. Claudio
Downhole Multiphase Measurements,” paper SPE 35559 pre- Alimonti is Assistant Professor at the U. of Rome, La
sented at the 1996 European Production Operations Confer- Sapienza. He previously worked at the U. Catholique Lou-
ence and Exibition, Stavanger, 16–17 April. vain as a researcher. Alimonti holds a Laurea degree in min-
17. Leporcher E.: “So far, so much better!,” SPE review, June ing engineering from the U. of Rome, La Sapienza, and a
2000, 8. PhD degree from the U. Catholique Louvain, Louvain-la-
18. Gjerstad, T.: “Roxar Carves Multiphase Metering Niche,” neuve. Bob Harrison is a senior-staff petroleum engineer
Hart’s E&P, 2000 April, 87–89. with Enterprise Oil plc, London. He holds a BS degree in
19. Couput, J. et al.: “Wet Gas Metering in the Upstream Area: electrical engineering from the U. of Science and Technolo-
Needs, Applications & Developments,” presented at the 18th gy in Manchester, an MS degree in petroleum engineering
North Sea Flow Measurement Workshop, Scotland, 24–27 from Imperial College, and an executive MBA from Cran-
October 2000. field School of Management.
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APRIL 2002
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