Professional Documents
Culture Documents
1998 EDITION
With editorial changes to conform to the latest
revisions of USA Standard Sieve Series
specifications (ASTM E 11, E 161, and E 323)
Copyright © 1998 AMERICAN SOCIETY FOR TESTING AND MATERIALS, West Conshohocken,
PA. All rights reserved. This material may not be reproduced or copied, in whole or in part, In any
printed, mechanical, electronic, film, or other distribution and storage media, without the written
consent of the publisher
Photocopy Rights
NOTE: This manual does not purport to address all of the safety problems associated with Its use.
It is the responsibility of the user of this manual to establish appropriate safety and health practices
and determine the applicability of regulatory limitations prior to use.
Printed in Mayfield, PA
July 1998
Foreword
This manual on test sieving methods is intended for use as a supplement to and not a
substitute for the many published ASTM standards relating to the sieve analysis of materials.
There has been a need for a manual that would bring together from many sources proven
methods for making reliable sieve analyses to serve as a guide for the novice and a reference
for the more advanced.
Test Sieving Methods was originally compiled by W. C. Mahlig and A. E. Reed, who are
now deceased. The latest revisions to this manual were made by a working committee of
ASTM E29.01. Please contact Committee E29 for any additional information.
Contents
Foreword iii
1. Wire Cloth Sieves 1
2. Perforated Plate Sieves 1
3. Precision Electroformed Sieves 2
4. Sieves with Enhanced Accuracy 2
5. Samples and Sampling 2
6. General Test Sieving Procedure 7
7. Hand Sieving Method 8
8. Suggestions on Procedure for Making Sieve Analysis with Precision
Electroformed Sieves 8
9. Mechanical Sieve Shaker Method 9
10. Wet Testing 11
11. Combined Wet and Dry Testing 13
12. Weighing 14
13. Calculation 14
14. Graphic Presentation of Test Results 16
15. Care and Cleaning of Test Sieves 17
16. Miscellaneous Suggestions 19
Appendix
Table 1—U.S. Standard Sieve Series 24
Table 2—U.S. Standard Perforated Plates Sieves 26
Table 3—International Standard (ISO)—Test Sieves—Woven Metal Wire
Cloth and Perforated Plate Nominal Size of Apertures 27
Table 4—Precision Electroformed Sieves 29
Table 5—Suggested Bulk Volume of Test Sample for Sieve Analysis with 8-
in. and 200-mm Round Sieves 30
Table 6—Typical Bulk Densities of Various Particulate Materials. (Weights,
Per Unit of Volume, are of Divided, Crushed, or Pulverized
Materials in Freely Poured Conditions.) 31
Table 7—List of ASTM Published Standards on Sieve Analysis Procedure for
Specific Materials or Industries 34
Table 8—List of ASTM Published Standards on Sampling of Particulate
Materials 38
Figure Al—Spinning Riffler 39
Nomenclature 40
References 43
MNL32-EB/JUI. 1998
' Including Canada, United Kingdom, Netherlands, Australia, New Zealand, Japan, India, Argentina,
Chile, and Uruguay.
1
Copyright® 1998 b y AS FM International www.astm.org
MANUAL ON TEST SIEVING METHODS
cloth sieves, it is recommended that only square opening sieves be used. Results obtained
with a specified square opening compared with a round opening are not compatible.
5.3 Size of Gross Sample^—The size of a gross sample will depend not only on the
character of the material and the form in which it is available (see Section 5.2) but also on
whether the test is to determine the particle size distribution of a pile, batch, shipment, days
production, or short span of time for production control. The range in size of a gross sample
is very wide. It may be as much as several thousand pounds (or kilograms) and may be as
little as a fraction of a pound (or kilogram). For detailed sampling instructions and suggested
gross sample sizes for specific materials (see Tables 6 and 7).
5.4 Sampling from a Chute or Belt—Good accuracy in sampling is obtained where material
is flowing from a chute or a belt conveyor. The ideal place to take the sample is just where
the material drops from the chute or belt. When taking the sample, if the stream is small
enough, use a pail or other suitable receptacle that can be swung completely across the
flowing stream in a brief interval of time and with a uniform movement. Under no circum-
stances should the sampling receptacle be allowed to overflow, because the overflow would
tend to reject a higher proportion of the larger particles than exist in a representative sample.
Mechanical sampling devices are available for selecting samples automatically from a stream
at uniform spaced intervals of time.^
5.5 Sampling from a Pile—In sampling from the pile, particularly material Uke crushed
stone or coal containing large particles, it is extremely difficult to secure samples that are
truly representative. At the apex of a conical pile, the proportion of fines will be greater,
while at the base, the percentage of coarse particles will be greater. Therefore, neither lo-
cation will be representative of the whole. In a shoveling process, every fifth or tenth shovel,
and so forth, should be taken depending on the amount of the sample desired. The sample
should consist of small quantities taken at random from as many parts of the pile as are
accessible and taken in a manner that the composite will have the same grading as the larger
amount.
5.6 Sampling from Carload Shipments of Coarse Bulk Materials—For coarse materials,
such as crushed stone and gravel, shipped in railroad cars, a recommended method is to dig
three or more trenches at least 1-ft (30.38-cm) deep and approximately 1-ft (30.38-cm) wide
at the bottom. Equal portions are taken at seven equally spaced points along the bottom of
the trench by pushing a shovel downward into the material and not scraping horizontally.
Samples from trucks, barges, or boats should be taken in the same manner as from railroad
cars, except that the number of trenches should be adjusted to the size of the transportation
unit and tonnage involved.*
5.7 Sampling from Carload Shipments of Fine Bulk Materials—One established method
for sampling a ceirload of bulk granular material is to take eight samples of equal size
(approximately 700 to 1000 g each) from the bottom of a 1-ft (30.48-cm) conical excavation.
Samples should be suitably spaced to represent the length and width of the car and then
combined into a single gross sample.
5.8 Sampling Bulk Shipments of Fine Material with a Sampling Tube—An alternate and
simpler method of sampling a carload, or other bulk quantity of tine or granular material is
by the use of a sampling tube which, for this purpose, should be 1.5 in. (31.75 mm) by
^ In this manual the primary sample taken for a sieve analysis test is referred to as the "gross sample,"
while the sample that has been reduced to the size for the sieve test is referred to as the "test sample."
' Mechanical sampling devices are described in ASTM Methods for Mechanical Sampling of Coal (D
2234).
'' For further details on procedures for sampling from carload shipments of coarse and fine materials,
see ASTM Methods of Sampling Stone, Slag, Gravel, Sand, and Stone Block for Use as Highway
Materials (D 75).
MANUAL ON TEST SIEVING METHODS
approximately 6 ft (1.83 m). Five or six insertions of the tube (follow manufacturers' sug-
gested procedure) will produce approximately a 10-lb (4536-g) sample.''
5.9 Sampling from a Carload of Bagged Material—One method of sampling a carload of
material shipped in bags is to select, at random, a number of bags equal to the cube root of
the total number of bags in the car and to take suitable portions (800 to 1000 g for minus
6-mm materials) from each of the selected bags for a combined gross sample.'
5.10 Reduction of Gross Sample to Test Size for Sieve Analysis—After the gross sample
has been properly taken, the next step is to reduce it to a suitable size for the sieve analysis
test without impairing in any way the particle size distribution characteristics of the original
sample. This phase of the operation should follow the applicable ASTM published standards,
or the procedures described in the succeeding sections, and should be performed with as
much care as was used in the collection of the gross sample and in making the sieve test.
5.11 Coning and Quartering—Pile the gross sample in a cone on a clean, dry, smooth
surface (Fig. 1), and place each shovel full at the apex of the cone, and allow it to run down
equally in all directions. Then spread the sample in a circle and walk around the pile,
gradually widening the circle with a shovel until the material is spread to a uniform thickness.
Mark the flat pile into quarters, and reject two opposite quarters. Collect and mix again into
a conical pile, taking alternate shovels full from the two quarters saved. It is important to
avoid over-working this procedure in order to limit the amount of fines generated by the
action of the shovel. Continue the process of piling, flattening, and rejecting two quarters
until the sample is reduced to the required size. Please note that this procedure may yield
gross samples only marginally representative of the pile.^
5.12 Sample Splitters and Reducers—Gross samples, if not too large, may be reduced to
test sample size by one or more passes through a sample splitter or Jones type riffler (Fig.
2), which will divide a sample in half while maintaining the particle size distribution of the
original sample. By repeated passes, the sample can be spUt into quarters, eighths, and so
forth, until the size of the sample desired is obtained. For larger gross samples, sample
reducers are available that will select a representative 16* part with a single pass (Fig. 3).
By just two passes through such a unit, a representative 1-lb sample can be obtained from
an original weight of 256 lb. Three passes will give a 1-lb sample from two tons.
Always make sure that the passes in the splitter or reducer are at least three times the size
of the largest particle in the sample. Do not attempt to arrive at exactly the amount of material
specified for the test. If a 50-g sample is desired, arrive as near to this amount as practical,
because it will make no difference in the test percentage results whether the sample is slightly
larger or smaller. In attempting to arrive at an exact weight, the tendency is to add or subtract
material which is not representative of the whole thus destroying the quality of the sample.
The highest precision in sample reduction and splitting is obtained through the use of a
spinning riffler or divider (see Fig. Al of the Appendix, p. 39). From 2 to 30 test samples
can be produced in a single pass. Research continues in the ASTM and ISO Committees to
develop a statement of relative precision between splitting methods.
5.13 Size of Test Sample—If the size of the test sample for the sieve analysis has not been
established by a published standard, or otherwise, it may be determined by the following
suggestions: In deciding on the size of a test sample, consideration must be directed towards
the character of the material, its screenability, and the range of particle sizes present. The
' For further details on sampling from carload shipments offinegranular materials in both bulk and
bagged form, see ASTM Test for Sieve Analysis of Granular Mineral Surfacing for Asphalt Roofing and
Shingles (D 451).
' The operations of mixing, coning, and quartering are illustrated and described in detail in Method
of Sampling Coke for Analysis (D 346).
MANUAL ON TEST SIEVING METHODS
minimum sample size is directly related to the sensitivity of the device (sieve) used to
characterize the smallest amount of material collected. For example, in performing a sieve
analysis of a material representing the stream to a fine screen, a sample size of 500 to 1000
g may be satisfactory, while the product from a crusher that contains a range of course
aggregates to small particle sizes 20 kg or more may be required to meet the criteria. For a
finely ground product, a sample of 25 to 100 g should be sufficient.
5.14 Sample Weight Limits—In determining the suitable size of the test sample, the weight
per cubic volume of the material is very important. For example, as seen in Table 5, a 100-
cm^ sample of powdered iron would weight approximately 390 g, while the same volume
of diatomaceous earth would weigh only 50 g. The volume of the test sample should be
such that no sieve is overloaded to a point where there is a crowding of oversize and near-
mesh peirticles on the sieve surface. Overloading is most likely to occur in tests of materials
that have a concentration of particles close to one size, or where the entire sample is within
a narrow size range. For example, a large proportion of particle sizes would range between
a 2-mm sieve and a 500-ji,m sieve. In such cases, the size of the sample must be large
enough to permit a measurable amount of the material to be retained on each sieve, pjirtic-
ularly on the control sieves. In making a sieve analysis of medium or fine material, it is best
not to use too large a sample. A smaller sample taken properly and carefully reduced will
usually give more accurate and consistent results than a larger sample that might overload
one or more of the sieves. The reverse may be true when testing coarse materials, such as
coarse aggregates where larger samples are required to constitute a representative portion.
MANUAL ON TEST SIEVING METHODS
5.15 Determination of Test Sample Size—As a check method to determine the correct size
of a sample, the following procedure is suggested: With a sample splitter, accurately split
samples of varying weights, such as 25, 50, 100, and 200 g. Then run these various samples
on the sieves selected, for a period of approximately 5 min, preferably on a mechanical sieve
shaker. A comparison of these results will show the most suitable size sample to use. For
example, if the test with the 100-g sample shows approximately the same percentage passing
the finer sieves as the 50 g sample, whereas the 150 g sample shows a lower percentage
through the finest sieve, this would be an indication that a 150 g sample would be too large,
but a 100 g sample would be satisfactory. Once the correct size sample is determined for a
particular test, this same size sample should be used for all such tests.
5.16 Table of Suggested Sample Sizes—A useful table of recommended sample sizes for
tests with 8-in. or 200-mm sieves is shown in Table 5. Note that the table shows sample
sizes by volume. Recommended sample weights (in grams) can be determined by multiplying
the values in colunms 3 and 4 by the bulk density (in grams per cubic centimeter) (shown
in Table 6) of the material to be tested, rounded out within a tolerance of ±25%. If the
actual bulk density of the material being tested has not been determined, the typical density
factor for the most nearly similar material listed in Table 6 may be used. The values in Table
4 are a useful guide where standard test sample sizes have not already been established. It
is suggested that the sample sizes obtained by the use of Table 4 be verified by the procedure
outlined above, before adopting them as standard.
MANUAL ON TEST SIEVING METHODS
Sieves should conform to ASTM Specification E 161 and should be calibrated or given
correction factors to conform to one of the methods given in the Appendix to Specification
E 161.
8.2 When using the vibration type electromagnetic shaker, (Fig. 8), it is recommended
that the sieve or sieve stack with pan and cover be secured to the shaker pad with two rubber
bands, in such a manner that the stack bounces and rocks slightly when the control knob is
turned to the medium or high position. Avoid the use of metal spring holders as they hold
the stack too firmly to permit the desired rocking motion. A good practice is to hold adjacent
sieves together with S-'A by %-in. rubber bands to reduce wear of one sieve on another, as
well as to prevent escape of any airborne material.
8.3 When using a sifter of the "oscillating air column" type (see Section 8.5 and Fig. 9)
with electroformed sieves, follow the manufacturer's instructions as the suggestions in the
two preceding paragraphs would not apply.
8.4 Weighing—Samples are not removed from electroformed sieves for weighing as there
is too much danger of loss in the transfer of the small retained fractions. This loss causes
serious errors in the recorded results. Sieves and the pan are weighed on an analytical balance
before and after the test to obtain the weights of the retained fractions.
When removing sample fractions from the sieve after the test, gently brush and tap the
contents loose from the sieve while it is held in an inverted position. Do not attempt to
dislodge particles by slapping the sieve on the bench, because this action will spring and
tear the fine mesh from its supporting grid. Avoid using a sieve that has become blinded for
a subsequent test until the sieve has been cleaned and the blinding eliminated, or reduced
to less than 15%. Sample sizes for tests with electroformed sieves cannot be precisely stated
because of factors such as particle shape, density, propensity to agglomerate, size range and
distribution, number of sieves used in the test, and the percentage of open area of the sieve.
Sample sizes should be as small as practicable, and weights should be recorded to the nearest
milligram. Samples should be large enough to obtain weighable retained fractions on the
sieve without overloading any sieve as overloading increases the blinding problem.
8.5 Wet Sieving—If a sample has a preponderance of particles smaller than 40 |xm or
cannot be dry-sieved conveniently, it may be wet-sieved through electroformed sieves with
a suitable polar liquid or hydrocarbon containing a trace of dispersant. A set of sieves may
be mounted in an airtight manner on a suction flask, which can be vibrated as mild alternate
suction, and pressure applied to the flask. The sample is washed through each sieve in turn
with a fine stream of the liquid and at the same time stroked across the sieve sheet with a
Vs-in. wide flat lettering brush.
8.6 Cleaning and Repair—Precision electroformed sieves may be cleaned with the aid of
ultrasonic vibrations while inmiersed in an equi-volume mixture of denatured or isopropyl
alcohol and distilled water. The sieve should be placed in the ultrasonic cleaning tank with
the sieve sheet in the vertical position. Low-power ultrasonic energy should be used for not
more than 15 s at a time to prevent cavitation damage to the sieve sheet. Remove the sieve,
flush with distilled water, and dry in an over at 100°C. If the sieve sheet is broken it can be
repaired by: (1) applying epoxy resin-type cement with the point of a fine needle, or (2)
applying small spheres of metal solder with a pencil point iron. In both procedures a low-
power (10 to 50X) binocular microscope is a necessary aid.
9.2 There are several general types of mechanical sieve shakers. One type is designed to
simulate hand-sieving by using a circular motion combined with a tapping action. Figures 4
and 5 are examples of this type.
9.3 A type of sieve shaker that will handle a series of 18- by 24-in. (457- by 660-mm)
screen trays is shown in Fig. 6. This type produces a vigorous agitation especially suitable
for handling large samples of coarse materials such as crushed stone, gravel, and so forth.
9.4 Other types of sieve shakers include those using electromagnetically induced high-
speed short-stroke vibration and those using oscillating air columns.
9.5 In using any type of mechanical sieve shaker, it is necessary to determine the length
of sieving time best suited to the type of materials being tested, and for shakers with variable
controls, it is necessary to determine and establish the exact setting of the controller for best
results.
9.6 For routine plant control tests, 3 to 5 min is usually sufficient to give the desired
result, while for more difficult materials a sieving time from 10 to 30 min may be necessary.
Prolonged sieving time should be avoided when testing friable materials subject to
degradation.
9.7 To determine the sieving time necessary to produce close analysis results, use the
following procedure: From a gross sample, with a sample splitter, select three or four samples
of a suitable mass or volume for the test. Sieve one of these samples for 5 min, one for 10
min, one for 15 min, and a fourth for 20 min. Tabulate the results of these tests by the
percentages retained on each sieve. The length of sieving time required to stabilize the sieving
result will be readily apparent and can be established.
9.8 For most tests, a satisfactory end-point is considered to have been reached when an
additional 1 min of sieving fails to change the weight on any of the sieves used by more
than 1%.
9.9 Sieve tests where the ultimate in accuracy is desired can be set up on the basis of
shaking the nest of sieves until not more than 0.5% of the material on the finest sieve passes
that sieve in a 5-min period. This is a good procedure to follow when no control can be
made on the type of mechanical sieve shaker to be used, or if hand and mechanical sieving
are used interchangeably.
\'^p^.
clear, the sieve containing the residue should be dried, in an oven if possible, to a constant
weight and at a temperature not to exceed about 230°F (110°C). Allow the residue to cool
to room temperature and weigh the residue. This procedure is repeated on the next coarser
sieve.
10.3 This drying time will vary with the size of the sample and the characteristics of the
material and should be established by a series of weight checks at intervals until no signif-
icant change occurs. If an oven is not available, an infrared lamp set at a distance of about
12 in. (30.48 cm) may be used.
10.4 If the material does not mix well with water, first place the dried, accurately weighed
sample in a jar and fill the jar about three quarters full of water. Shake contents vigorously
to mix the material with the water. This mixture can then be dumped onto the sieve and the
washing process performed as described above. The jar should be rinsed out more than once.
10.5 A small quantity of sodium pyrophosphate or tri-sodium phosphate (TSP) added to
the water will aid in dispersing the solid particles. If available, an ultrasonic probe can be
immersed in the jar to break up the agglomerates and disperse the particles. Care must be
taken not to break down the friable materials.
MANUAL ON TEST SIEVING METHODS 13
10.6 It is possible to perform wet sieving with a nest of sieves with a mechanical sieve
shaker by equipping the shaker so that a small stream of water can be received through the
top and drained from the bottom pan after passing through the nest (Fig. 10).
12. Weighing
12.1 After completion of the agitation of tlie sieves, the entire nest of sieves should be
brought to the weighing station for recording of the analysis. Weighing should always be
done, in grams, and on a balance with a minimum precision of 0.1 g. The materials retained
on each sieve should be weighed separately. The material passing through the finest sieve
into the pan should also be weighed. Since the mass of each fraction is determined to within
0.1% of the total sample weight, the maximum error for the test should not exceed 0.1%
times the number of weighings. If the sum of the masses of the materials retained on the
various sieves, plus that in the pan, does not deviate from the mass of the original sample
by more than the above tolerance, the sum of the masses, rather than the original sample
mass can be used 100% for calculation of the sieve-analysis percentages. Another common
practice is to assume that a deficiency of up to a maximum of 0.5% in the sum of the fraction
weights compared to the mass of the original sample is "dust loss" and can be added to the
pan fraction. If the variation is greater than the above tolerance, the figures should be re-
checked for possible errors in weighing, calculation, blinding of the sieve openings, or ac-
cidental spillage loss. (In wet sieving, the material through the finest sieve is usually lost,
and this check is not possible.)
12.2 When working with small samples and using 3-in. (76-mm) sieves, it is often desir-
able to determine a tare weight for each sieve and pan to permit determination of weights
without removal of the retained fractions. With small fractions there is great danger that loss
of material during removal from the sieve will upset the accuracy of the test (see Table 4).
13. Calculation
13.1 The weights of the material retained on each sieve and the weight of the original
test sample are the basic data from which percentages are calculated (see Section 11.1).
MANUAL ON TEST SIEVING METHODS 15
These weights are not usually reported. The results are presented in the form of percentages
of the total test sample retained on, or passing through, each sieve.
13.2 The percentage retained on each sieve is calculated by dividing the "total weight
coarser" than that sieve by the total weight of the test sample. The total weight coarser
includes the material retained on that particular sieve plus all material on all coarser sieves.
This cumulative percentage is very useful as it represents the total percentage of the test
sample coarser than the opening of that particular sieve.
Most sieve test tabulations are set up on the basis of the percentage of material retained
on each sieve. However, it is also acceptable to set up the specifications and report test
results on the basis of the percentage passing each sieve. Figure 11 shows a typical laboratory
16 MANUAL ON TEST SIEVING METHODS
report form for recording the results of a sieve test, while Fig. 12 shows a typical form for
reporting a group of sieve analysis results.
M.uri.1 S U T E DOST
Woif hta on or
B«tw«en Sieve* ToUl ParMDUt*
U.S. U.S.
Muh No. Opcninc Ina.
H«ih No.
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28 30
i 2.6 5.2 5.6 9I..II
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Pan Pan 10.0 ' 20.0 100.0
opening twice that of the smaller). The scale for percentages is usually linear but may
occasionally be logarithmic. On the linear scale, equal differences in percentage are depicted
as the same distance.
14.3 Examples of the two principal types of graphs used for sieve analysis work are shown
in Figs. 13 and 14. Figures 15 and 16 show the use of interpolation percentages that would
pass or be retained on a screen opening, other than the one used in the test, to determine
the size opening that would pass or retain a given percentage.
SIEVE TESTS
MADE WITH
3
4 4
6 6
S 8
10 12
u 16
20 20
.li ,ll 1.0 1.0 h •li l.ll l.lr
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JJ-Dj 71.0 11.1 'Jl.l 7 . 0 66.a 1?.0 61.0
200 200
7.0 6 0 . 0 10.2 6 1 , ' ; li.3 7 1 . 1 9.0 72.0
Pin P*n so.o XOSLfi. .2 100.0 18.<il00.0 ?fl.9 100.0 .6 100,0 ?fl.o 100.0
Totals LOO.O loo.ol 100.0 00.0 lOO.O
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REMARKS
By E. B.
' . " ' • * *Mi • duh I—t l> M W t nil
(Fig. 18) for sieves finer than No. 100 (150 n,m). This is done by brushing the underside of
the wire cloth with a circular motion taking care not to exert damage to the wire cloth. The
frame of the sieve may be gently tapped with the wooden handle of the brush; take care not
to batter the edges of the frames and pans, as this will interfere with the proper fitting together
of the sieve, pan, and cover. Under no circumstances should embedded particles be forced
out of the opening with a pick or needle.
15.2 Washing—Occasionally it may be necessary to wash the sieves in a warm soap and
water solution to remove the near-mesh particles. The underside of the sieve can be carefully
brushed while in the water to aid in the cleaning action. Acid solutions are not recommended
for cleaning sieves, as the acid will reduce the diameter of the wire and enlarge the openings.
Also, it will loosen the weave in the wire cloth and destroy the accuracy of the sieve.
15.3 New Sieves—New sieves should be cleaned with mild soap and warm water to
remove any grease or oil before making the tests. Solvents are not recommended because
they may attack the protective coating of lacquer used on some sieve frames.
15.4 Ultrasonic cleaners are available and are very useful for cleaning sieves. Sieves are
immersed in a detergent solution in the ultrasonic cleaner, which eases the removal of near-
mesh particles.
15.5 Sieves should be examined frequently for defects in the cloth. Holes or breaks are
sometimes indicated by very noticeable irregularities in the end-point weighings. Small holes
or breaks should not be repaired and any sieve found in such condition should be replaced.
MANUAL ON TEST SIEVING METHODS 19
U. S. SIEVE SERIES
Cumulative Direct Diagram of Screen Analysis on Sample of SLATE DUST
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15.6 If properly handled, a test sieve should retain the accuracy of its openings throughout
the life of the sieve, since ordinary wear is on top of the knuckles of the wire cloth and no
measurable wear occurs in the openings.
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•m
a r ; ..- ¥- jgfe ^'i'l ttt-- - H~
20
3
ilirrTn^ - -
In r T r r r ' "
fi^
.. — —
::r
g. EI
if 'zhS'-¥ ^ii
|-f-
^P^ i#P^ EE
^'d^
— pif:
1 f
to
8TT: I'^t
M\h ips
M
SCALE
f °\ " I •J » ~ - rslji %i• |s IpM ^M ! S
II I I I
STEEEBUSl SRBtBE
gE3SH3El5Cg
:iJ3se5ffiRS32E: !»SSH
:zictHHispsBtj KHrizii
16.2 Avoid Sieving "Aids"—Avoid the use of all so-called aids to sieving, such as balls,
shot, chains, washers, and so forth. They are not only destructive to the sieve, but also may
cause degradation of the sample, thereby giving an incorrect result. If the material being
tested is not free sieving, or the fines tend to agglomerate or adhere to the larger particles,
then the operator should consider using the wet or wet-dry method which, while it may be
an inconvenience, will give more reliable results than the use of balls, chains, and so forth.
16.3 Control of Static in Test Sieving—When sieving fine powders, such as plastics, which
charge themselves with static electricity, the addition of a small amount of powdered mag-
nesium carbonate, tricalcium phosphate, or similar aid, usually solves the problem and makes
it unnecessary to resort to wet testing. For a 50-g sample, add 0.5 g of either of the above
chemicals, mix the sample thoroughly so that the particle surfaces are coated with the mag-
nesium or other chemical, and then proceed with the test.
MANUAL ON TEST SIEVING METHODS 21
U. S. SIEVE SERIES
Cumulative Direct Diagram of Screen Analysis on Sample of—,-SLATE I>US_T_
Name J*^™ ^^^ SLATE CO. Date_
« 1 I 1 1 , ^ 1 , I.I
l.ch.s
m"t"fs
Me.,. No'- WaigMts
Per Cent
.=• Weights
Per Cent Cumulative
Weights IZ'. Per Cent Cumulilive
Weights
1
i' 1
FKKU 'IV SCHKKNS ! i
3 ' 1
4
6 e
B 8 -
10
ON
It
14
20
16
20 .h ! ,h '
28 30 ^ ^'.2 ' ?.6 1
! T^Uh. ilOO.O i i 1
FIG. 15—Example of interpolation to determine percentage that would pass or be retained on open-
ings other than those used in the test.
16.4 Worn or Damaged Sieves—Do not continue to use a test sieve when the wire cloth
is worn, loose, or damaged.
22 MANUAL ON TEST SIEVING METHODS
U. S. SIEVE SERIES
Cumulative Direct Diagram of Screen Analysis on Sample of_
Nam^ JOHN DOE SLATE CO. Date.
Y'K^ TO SO EENS
3
4 1
6 6 1 1
'8
10 12
8
i [
j
] i
1
1« i i t i 1
ON 20 ' 1
20
30 4 1\ 5.6
?.? 4 .. 1 .|
"
M
2S
35 40
i 17.1 ! 2f.7 \
I
tl
48
50
l i . l i J ,17.1 i
TO
II
65 12.0 1 li9.1 1
I
11
100 too l&±.IJ_51.i !
"
II
ISO
300
140
200 Ttcrreo
li-i U^ 1
1 1
APPENDIX
TABLE I—U.S. standard sieve series (ASTM Ell").
Sieve Designation
Nominal Sieve Nominal Wire
Standard* Alternative Opening, in."' Diameter, mm"
"For complete specifications including permissible variations from nominal apertures and wire di-
ameters and method of checking and calibrating, see the most recent ASTM E l l insured by American
Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.
* These standard designations correspond to the values for test sieve apertures recommended by the
International Standards Organization, Geneva, Switzerland.
' Only approximately equivalent to the metric values in Column 1.
•^ These sieves are not in the standard series but they have been included because they are in common
usage.
" These numbers (iVi to 400) are the approximate number of openings per linear inch but it is preferred
that the sieve be identified by the standard designation in millimeters or |xm.
^1000 n,m = 1 nun.
26 MANUAL ON TEST SIEVING METHODS
Sieve Designation
and Aperture Size Centers Plate Thickness
1 2 3 4 5 6 7
" For complete specifications, including permissible variations from normal apertures, plate thickness
and other characteristics, and for method of checking, see the most recent ASTM Designation E 323
issued by American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshochocken,
PA 19428-2959.
' The values shown in this table refer to both round and square apertures. In general, square-aperture
perforated-sieve plates are available only in 3.35 mm and larger.
' These standard designations, progressing from a base of 1 mm in the ratio of approximately y2 to
1, correspond to the values for test sieve apertures recommended by the International Standards Orga-
nization, Geneva, Switzerland.
" Only approximately equivalent to the standard values.
' The gage values are for carbon steel. For other materials, the gage used should be the nearest decimal
equivalent of the U.S. Standard gage for steel.
/These sieves are not in the standard series but they have been included because they are in common
usage.
MANUAL ON TEST SIEVING METHODS 27
TABLE 3—International Standard (ISO)—test sieves—woven metal wire cloth and perforated plate
nominal size of apertures.
MILLIMETER SIZES
Table 1 Table 2
MICROMETER SIZES
Table 1 Table 2
900 850
800
710 710 710 710
630 600
560
500 500 500 500
450 425
400
355 355 355 355
315 300
280
250 250 250 250
224 212
200
180 180 180 180
160 150
140
125 125 125 125
112 106
100
90 90 90 90
80 75
71
63 63 63 63
56 53
50
45 45 45 45
40 38
36
32 32
28 26
25
22 22
20
NOTE: All sizes listed in R 20/3 and R 40/3 are included in ASTM E 11 and E 323. Some foreign
countries may use sizes listed in R/20. These are not all compatible with E 11 or E 323.
MANUAL ON TEST SIEVING METHODS 29
1
150 147 to 153 90 to 120
125 122 to 128 110 to 145
106 104 to 108 135 to 175
90 88 to 92 160 to 210
75 73 to 77 190 to 245
63 61 to 65 225 to 290
53 51 to 55 240 to 320
45 43 to 47 260 to 350
38 36 to 40 285 to 400
32 30 to 34 380 to 500
27 25 to 29 450 to 550
22 20 to 24 450 to 550^
15 13 to 17 450 to 700^
10 9 to 11 450 to 800^
5 4 to 6 450 to 1000^
" For complete specification, including method of calibrating electroformed sieves, see the most recent
ASTM E 161 issued by the American Society for Testing and Materials, 100 Barr Harbor Dr., West
Conshohocken, PA 19428-2959.
* These nominal size openings are approximately in a ratio of 4V2iT for the openings 22 jji,m and
larger. These standard designations correspond to the values for test sieve apertures recommended by
the International Standards Organization, Geneva, Switzerland.
' These limits permit at least two adjacent sieves to be formed with the same number of openings per
inch. The percent open area must in no case be so great that the width of metal between openings is
less than 18 jjim.
'' Because of their greater durability in routine testing, sieves made close to the minimum limit are
normally supplied. Sieves made close to the maximum limit may be obtained only on special order but
are preferable from the standpoint of logical progression and better test completion time.
30 MANUAL ON TEST SIEVING METHODS
TABLE 5—Suggested bulk volume of test sample for sieve analysis with 8-in. and 200-mm
round sieves'
TABLE 6—Typical bulk densities of various particulate materials. (Weights, per unit of volume, are of
divided, crushed, or pulverized materials in freely poured conditions.)
Average Weight
Alumina 44 1.23
Aluminum, calcined 128 2.05
Aluminum oxide 122 1.96
Aluminum shot 96 1.54
Ammonium nitrate 48 0.77
Ammonium sulfate 61 0.98
Asbestos ore 54 0.87
Bagasse 6 0.09
Bauxite ore 75 to 85 1.20 to 1.36
Bentonite 50 to 65 0.80 to 1.04
Bicarbonate of soda 57 0.91
Borax 50 to 61 0.80 to 0.98
Boric acid 58 0.93
Calcite 90 to 105 1.44 to 1.68
Calcium carbide 75 1.20
Calcium carbonate 49 0.79
Calcium chloride 64 1.03
Calcium phosphate 57 0.91
Carbon black 24 .033
Cellulose powder 16 0.26
Cement, portland 90 to 100 1.44 to 1.60
Cement clinker 75 to 80 1.20 to 1.28
Chrome ore 140 2.25
Clay 30 to 75 0.48 to 1.20
Coal, anthracite 55 0.88
Coal, bituminous 50 0.88
Coke breeze 25 to 35 0.40 to 0.56
Coke, petroleum 25 to 40 0.40 to 0.64
Copper ore 100 to 150 1.60 to 2.40
Coquina shell 80 1.28
Com starch 40 0.64
Diatomaceous earth 31 0.50
Dicalcium phosphate 64 1.03
Dolomite, crushed 90 to 100 1.44 to 1.60
Feldspar, crushed Table 6—Typical Bulk Densities65oftoVarious
84 Particulate Materials. (Weights, Per Unit of
1.04 to 1.35
196 3.14
Ferrophosphorous 80 1.28
Fire clay 24 0.38
Flour, wheat 37 0.59
Hour, maize 90 to 120 1.44 to 1.92
Fluorspar 49 0.79
Fly ash 30 to 40 0.48 to 0.61
Fullers earth 168 2.69
Garnet 76 1.22
Glass beads 95 to 100 1.52 to 1.60
Glass, crushed 93 1.49
Glass cuUet 95 to 100 1.52 to 1.60
Granite, crushed 90 to 100 1.44 to 1.60
Gravel 58 0.93
Gypsum, calcined 90 to 100 1.44 to 1.60
Gypsum, crushed
32 MANUAL ON TEST SIEVING METHODS
TABLE 6—(Continued)—Typical bulk densities of various particulate materials. (Weights, per unit of
volume, are of divided, crushed, or pulverized materials in freely poured conditions.)
Average Weight
TABLE 6—(Continued)—Typical bulk densities of various particulate materials. (Weights, per unit of
volume, are of divided, crushed, or pulverized materials in freely poured coruiitions.)
Average Weight
Sieve No.
ASTM or Size
Material Designation Title of Standard Range Dry Wet
TABLE 7—(Continued)—List of ASTM published standards on sieve analysis procedures for specific
materials or industries.
Sieve No.
ASTM or Size
Material Designation Title of Standard Range Dry Wet
TABLE 7—(Continued)—List of ASTM published standards on sieve analysis procedures for specific
materials or industries.
Sieve No.
ASTM or Size
Material Designation Title of Standard Range Dry Wet
Mineral D451 Test Method for Sieve Analysis of 6-100 X
Granular Mineral Surfacing for
Asphalt Roofing Products (Vol. 04.04)
D452 Method for Sieve Analysis of 12-200 X
Nongranular Mineral Surfacing for
Asphah Roofing Products (Vol. 04.04)
D546 Test Method for Sieve Analysis of X
Mineral Filler for Road and Paving
Materials (Vol. 04.03)
Perlite C549 Specification for Perlite Loose Fill 16-100 X
Insulation (Vol. 04.06)
Pigments and D 185 Test Methods for Coarse Particles in 325 X X
Paint Pigments, Pastes, and Paints (Vol.
06.03)
D 480 Test Methods for Sampling and Testing 100-325
of Flaked Aluminum Powders and
Pastes (Vol. 06.03)
D718 Test Methods for Analysis of Aluminum 325 X
Silicate Pigment (Vol. 06.03)
as tic D 1921 Test Methods for Particle Size (Sieve
Analysis) of Plastic Materials (Vol.
08.01)
jfractories C92 Test Methods for Sieve Analysis and 3-200 X X
Water Content of Refractory Materials
(Vol. 15.01)
sfuse Derived E828 Method for Designating the Size of 4-325 X
Fuel RDF-3 from its Sieve Analysis (Vol.
11.04)
Resins D 1457 Specification for Polytetrafluoroethylene 18-325 X
(PTFE) Molding and Extrusion
Materials (Vol. 08.01)
D 1705 Test Method for Particle Size Analysis 325 X
of Powdered Polymers and
Copolymers of Vinyl Chloride (Vol.
08.01)
D 2187 Test Methods for Physical and Chemical 8-100 X
Properties of Particulate Ion-Exchange
Resins (Vol. 11.02)
Sand C778 Specification for Standard Sand (Vol. 16-100 X
04.01)
Soap D502 Test Method for Particle Size of Soaps 12-100 X
and Other Detergents (Vol. 15.04)
Soil D421 Practice for Dry Preparation of Soil 4^0 X
Samples for Particle Size Analysis and
Determination of Soil Constants (Vol.
04.08)
D 422 Test Method for Particle-Size Analysis 3 in.-20 X
of Soils (Vol. 04.08)
MANUAL ON TEST SIEVING METHODS 37
TABLE 7—(Continued)—List of ASTM published standards on sieve analysis procedures for specific
materials or industries.
Sieve No.
ASTM or Size
Material Designation Title of Standard Range Dry Wet
ASTM
Material Designation Title of Standard
Nomenclature
General Terms
Agglomerate Two or more particles held together loosely by weak mechanical or physical
forces.
Aperture Dimensions defining an opening in a screening surface.
Balling Agglomeration of particles into a very loose or feathery mass usually in a
liquid.
Bulk density Ratio of the mass of a material to its volume, in a freely poured condition.
Disperse To separate an agglomerate or floe into measurable entities or workable
particles.
Effective opening The size of the largest particle that will pass a screen aperture.
Flocculate To form an assembly of particles (floe) bonded together by strong molecular
or chemical forces.
Near-mesh or near-size Particles of a size approximately equal to that of the sieve opening.
Nominal size The specified dimension of the opening of a sieve about which the actual size
is permitted to vary.
Open area Ratio of the total area of the openings to the total area of the screen, expressed
as a percentage.
Particle size The dimension of a particle usually expressed in terms of the smallest sieve
opening through which it will pass.
Particulate Pertaining to a material composed of distinct separate particles.
Representative sample A sample taken from a larger quantity of material which retains, within close
limits, the particle size distribution characteristics of the original material
from which it was taken,
Screen (a) A surface provided with openings of uniform size and shape; (b) a machine
provided with one or more screening surfaces.
Screening The process of separating a mixture of particles of different sizes by means of
one or more screening surfaces.
Sieve A screen mounted on a frame, usually for laboratory test purposes.
Test Sieves
Certified sieve A test sieve that has been examined and certified by an authority, accredited
for the purpose, as complying with the specifications and tolerances of the
applicable standard.
Cover (lid) A cover that fits snugly over a sieve to prevent the escape of material being
sieved.
Matched sieve A test sieve that duplicates the results of another sieve within specified limits.
Nesting pan A pan with nesting skirt for use in a stack of sieves to permit two or more
separate sieve tests to be made simultaneously, usually with a mechanical
sieve shaker.
Pan (receiver) A pan that fits snugly beneath a sieve to receive the passing fraction.
Sieve cloth series Sieve cloth woven to a mathematically defined set of opening widths, wire
diameters, and tolerances.
Sieve frame A rigid framework that supports the sieving medium and limits the spread of
the material being sieved.
Sieve scale A series of sieve openings having a systematic mathematical progression.
Skirt The portion of the sieve frame that extends below the sieving surface and nests
into the next finer sieve of receiving pan.
Standard sieve A sieve, which conforms to a standard specification for test, sieves.
Test Sieving
Cumulative oversize A graph obtained by plotting the total percentages by weight retained on each
distribution graph of a set of sieves of descending opening size against the corresponding
opening sizes.
Cumulative undersize A graph obtained by plotting the totjd percentages by weight passing each of
distribution graph a set of sieves of descending opening size against the corresponding opening
sizes.
MANUAL ON TEST SIEVING METHODS 41
Production Screening
Feed Material supplied to a screen for screening.
Oversize That portion of the feed material that has failed to pass through the openings
of a screen.
Oversize in undersize Particles in a screen undersize that are larger than the nominal point of
separation.
Point of separation In a screening operation, the size of opening that will allow undersize particles
to pass and will reject oversize particles.
Screen efficiency The percentage of recovery of the desired portion (usually the undersize) from
the amount available in the feed.
Undersize (fines) That portion of the feed material that has passed through the openings of a
screen.
Undersize in oversize Particles in a screen oversize that are smaller than the nominal point of
separation.
Perforated Plate
Bridge width Distance between the nearest edges of two adjacent holes in a perforated plate.
Hole size In perforated plate, the diameter of the round hole; width of the square hole
at its mid-section; smallest width of the oblong hole.
Margin Distance between the outside edges of the outside rows of holes and the edges
of a perforated plate.
42 MANUAL ON TEST SIEVING METHODS
References
Allen, T., Particle Size Measurement, Chapman and Hall, London, 1968.
Orr, C, Jr., Particulate Technology, Macmillan, New York, 1966.
Cadle, R. D., Particle Size, Reinhold, New York, 1965.
Irani, R. R. and Callis, C. R, Particle Size: Measurement, Interpretation and Application, Wiley, New
York, 1963.
Herdan, G., Small Particle Statistics, 2nd ed.. Academic, New York, 1960.
Batel, W., Einfuhrung in die Komgrossenmesstechnik, Springer-Verlag, Berlin, 1960.
Orr, C, Jr. and Dalla Valle, J. M., Fine Particles Measurement: Size Surface and Pore Volume, Macmillan,
New York, 1959.
Rose, H. E., Measurement of Particle Size in Very Fine Powders, Chemical, New York, 1954.
Dalla Valle, J. M., Micrometritics. The Technology of Fine Particles, 2nd ed.. Pitman, New York, 1948.
"Particle Size Analysis," Analytical Chemistry, Society of Analytical Chemistry, London, 1967.
"Powders in Industry," SCI Monograph 14, 1961 Society of Chemical Industry, London.
Particle Size Measurement, ASTM STP 234, American Society for Testing and Materials, West Con-
shohocken, PA, 1959.
"The Physics of Particle Size Analysis," British Journal of Applied Physics, Supplement No. 3, Institute
of Physics, London, 1954.
"Particle Size Analysis," Supplement to Transactions, Institute of Chemical Engineers, London, Vol. 25,
1947.
New Methods for Particle Size Determination in the Subsieve Range, ASTM STP 51, American Society
for Testing and Materials, West Conshohocken, PA, 1941.