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Chemical Engineering Journal 231 (2013) 59–67

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Chemical Engineering Journal


journal homepage: www.elsevier.com/locate/cej

Coagulation–flocculation treatment of municipal wastewater based


on anionized nanocelluloses
Terhi Suopajärvi a,⇑, Henrikki Liimatainen a, Osmo Hormi b, Jouko Niinimäki a
a
Fiber and Particle Engineering Laboratory, University of Oulu, P.O. Box 4300, FI-90014 Oulu, Finland
b
Department of Chemistry, University of Oulu, P.O. Box 3000, FI-90014 Oulu, Finland

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 We produced nanofibrillar
dicarboxylic acid cellulose samples
with variable charge.
 Anionic nanofibrils were tested in the
flocculation of municipal wastewater.
 Combined coagulation–flocculation
treatment resulted good
performance.
 Results with anionic nanofibrils were
comparable with commercial
reference polymer.
 High charge and nanofibril content
gave the best flocculation
performance.

a r t i c l e i n f o a b s t r a c t

Article history: The synthetic polymers normally used in the coagulation–flocculation treatment of waste water are in
Received 19 April 2013 most cases derived from oil-based, non-renewable raw materials. Consequently, there has been a grow-
Received in revised form 2 July 2013 ing interest in replacing them with more sustainable natural bio-based alternatives. However, derivatives
Accepted 4 July 2013
of cellulose, which is the most abundant biopolymer on earth, are still scarce. In this work dicarboxylic
Available online 15 July 2013
acid nanocellulose (DCC) flocculants were produced by nanofibrillation of periodate and chlorite-oxi-
dized celluloses with a homogenizer. The flocculation performance levels of five such anionic nanocellu-
Keywords:
loses with variable charge densities were examined in the coagulation–flocculation treatment of
Anionic cellulose
Bioflocculant
municipal waste water and the results compared with the performance of a commercial coagulant and
Nanocellulose a synthetic polymeric flocculant. In addition, the aldehyde and carboxyl content, charge density (CD), size
Wastewater treatment and stability of each DCC were determined in an aqueous solution. The results showed that all the DCCs
Turbidity synthesized were able to flocculate waste water very efficiently, and the dosages required were similar to
that of the commercial reference flocculant. The combined coagulation–flocculation treatment of muni-
cipal wastewater resulted in a lower residual turbidity and COD in a settled suspension, with consider-
ably reduced total chemical consumption relative to coagulation with ferric sulphite alone. A high charge
density and high nanofibril content of the DCC flocculant gave the best flocculation performance. The
DCCs showed high stability in aqueous suspensions over a long period of time and good performance
within the chosen pH range.
Ó 2013 Elsevier B.V. All rights reserved.

1. Introduction

Coagulation–flocculation treatment is commonly used to


reduce the turbidity of municipal and industrial waste water, the
⇑ Corresponding author. Tel.: +358 294 482415; fax: +358 855 32405. coagulants in question typically being divalent or trivalent metallic
E-mail address: Terhi.suopajarvi@oulu.fi (T. Suopajärvi).

1385-8947/$ - see front matter Ó 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cej.2013.07.010
60 T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67

salts or polymers that have low solubility in the pH range used [1]. SCAN-CM 49:03 method. The chemical composition of the cellu-
Metal salts hydrolyze rapidly in waste water to form cationic spe- lose material is shown in Table 1.
cies, which are adsorbed by negatively charged dirt particles, The average (length–weighted) length and width of the pulp
resulting in simultaneous surface charge reduction [2]. Polymers fibres, as determined with a Metso FiberLab image analyzer, were
have been used in the coagulation–flocculation process for decades 0.90 mm and 19.0 lm, respectively. The fines content, as indicated
to reduce coagulant dosages, the volume of sludge and the ionic by an L&W STFI Fibermaster analyzer, was 3.4%. The pulp was
load of the waste water (especially the level of aluminium), and washed and converted in sodium form, as Liimatainen et al. [22]
to save overall costs [3]. previously reported, and the f-potential measured in deionized
The polymers used in coagulation–flocculation treatment are water (conductivity <5 lS/cm) with a Mütek SZP-06 device was
commonly synthetic poly-acrylamides, poly-acrylic acids and 125 mV. The degree of polymerization (DP) was 3817, as deter-
poly-styrene sulphonic acids and their derivatives, which are not mined by a similar procedure to that Liimatainen et al. [19] previ-
readily biodegradable [4,5]. Moreover, they may also contain unpo- ously described.
lymerized monomers and additives that are neurotoxic and carcin- All of the chemicals used in the synthesis and characterization
ogenic [6,7]. Also, synthetic polymers are produced from oil-based of DCC were of p.a. grade as obtained from Sigma–Aldrich and were
raw materials, which make them non-renewable chemicals. Conse- used without further purification. NaH2PO4 (Sigma), NaCl (Merck),
quently, there has been a growing interest in replacing oil-based CH3COOH (Merck), NaCH3COO (Oy FF Chemicals), Na2HPO4 (Fluka),
flocculants with more sustainable natural bio-based alternatives. NaHCO3 (Merck) and Na2CO3 (J.T. Baker), all of which were of p.a.
Many natural-based flocculants are environmentally friendly grade, were used as received to prepare the buffers. Deionized
and biodegradable, with good flocculating ability [8,9]. These in- water (Millipore) was used throughout the work.
clude biopolymeric materials such as starch, guar gum, chitin, pec- PIX-105 A ferric sulphate (Fe2(SO4)3) and Fennopol K1369 (cat-
tin and algin [4], and some derivatives of natural carbohydrates ionic polyacrylamide) were obtained from Kemira, Finland, and
such as dextran [10] and pullulan [11] have also been investigated were used in the experiments as an inorganic coagulant agent
for these properties. Derivatives of cellulose, which is the most and a reference flocculant. These chemicals are commonly used
abundant biopolymer on earth, are nevertheless still scarce. One in coagulation–flocculation wastewater treatment plants. The mu-
potential and environmentally sustainable method of producing nicipal wastewater samples were obtained on three separate days
cellulose flocculants is to introduce reactive aldehyde functional- from a Finnish activated sludge plant after the screen phase. The
ities into cellulose by aqueous periodate oxidation, as has been re- characteristics of wastewater samples are shown in Table 2.
ported earlier [12,13]. The aldehyde groups of 2,3-dialdehyde
cellulose (DAC) can easily be converted further and in a selective 2.2. Synthesis of the nanofibrillar dicarboxyl acid cellulose (DCC)
manner to various functional groups such as carboxylic acids flocculant
[14], sulphonates [15,16] or imines [17]. Recently Liimatainen
et al. [18] have investigated the use of anionic (ADAC) and cationic Anionic dicarboxyl acid cellulose (DCC) derivatives with vari-
cellulose (CDAC) derivatives [19] in the flocculation of kaolin sus- able charge densities (DCC I–V) were synthesized by the periodate
pensions, with promising results, showing that anionic cellulose and chlorite oxidation of cellulose in the manner Liimatainen et al.
nanoparticles resulted in better flocculation performance than [23] reported previously. In brief, dicarboxyl groups were intro-
the corresponding fully water-soluble derivatives [18]. Also Hok- duced into the cellulose pulp by first oxidizing the vicinal hydroxyl
kanen et al. [20] used modified nanofibrillated celluloses to remove groups at positions 2 and 3 in the cellulose using sodium metape-
heavy metals from aqueous solutions with promising results. riodate to produce aldehyde groups and subsequently oxidizing
In the present research aldehyde groups of DAC pulp fibres were the aldehyde groups to carboxyls using sodium chlorite (Fig. 1).
converted to carboxylic acids and these anionic cellulose deriva- FTIR spectra of the cellulose samples treated with periodate and
tives (DCC) were nanofibrillated with a homogenizer. The floccula- chlorite were recorded using a Bruker FT-IR spectrometer (USA).
tion performance of five anionic dicarboxylic acid (DCC) The samples were prepared by pressing 2 mg of dry sample into
nanocelluloses produced in this way with variable charge densities a pellet with 200 mg of KBr.
was examined in the context of the coagulation–flocculation treat- The aldehyde content of the periodate oxidized cellulose was
ment of municipal waste water. The effects of DCC dosage and pH determined using an oxime reaction, as Sirviö et al. [13] previously
on flocculation were studied by measuring residual turbidity and reported, while the carboxyl content after the chlorite oxidation
COD of the settled suspension and compared the results with the was analyzed by conductometric titration using a procedure de-
performance of a commercial coagulant (PIX 105 A) and a commer- scribed by Rattaz et al. [24] and Katz et al. [25]. The mass yields
cial combination of a coagulant and a synthetic polymeric floccu- of the reactions were measured by weighing the products on an
lant (Fennopol K 1396). In addition, the aldehyde and carboxyl analytical balance. The periodate and chlorite-oxidized celluloses
content, charge density (CD), size and stability of each DCC were were suspended in deionized water at a consistency of 0.5%, and
determined in an aqueous solution. the pH of the suspensions was adjusted to 7.5 using NaOH. The
anionic cellulose fibres were converted to nanofibrils using a
two-chamber high-pressure homogenizer (Invensys APV-2000,
Denmark) with a pressure of 250–950 bar. The suspensions were
2. Materials and methods passed through the homogenizer one (DCC V), three (DCC II-IV),
or four times (DCC I) until clear, gel-like samples were obtained.
2.1. Raw material and chemicals The synthesis route and details of the reaction conditions are pre-
sented in Liimatainen et al. [23].
Bleached birch (Betula verrucosa and B. pendula) chemical wood
pulp obtained in dry sheets was used as a cellulose raw material 2.3. Characterization of the nanofibrillar anionic cellulosic flocculants
for the synthesis of anionic cellulose derivatives after disintegra-
tion in deionized water. The polysaccharide content of the wood 2.3.1. Size of the flocculants
pulp was determined using high performance anion exchange A fractional size analysis of the nanocellulose flocculants was
chromatography (HPAEC-PAD) [21], the lignin content by the conducted with a chromatographic washer based on the continu-
TAPPI-T 222 om-02 procedure and the extractive content by the ous water flow within a long tube. The nanocelluloses were
T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67 61

Table 1
The chemical composition of the cellulose material that was used in the experiments.

Cellulose material Polysaccharides Lignin Extractives


Cellulose (%) Xylan (%) Glucomannan (%) Total (%) Acetone soluble (%)
Birch pulp 74.8 23.6 1.1 0.4 0.08

Table 2
Characteristics of the samples from the municipal wastewater treatment plant.

Waste water TSSa (mg/l) TSb (mg/l) pH Conductivity (lS/cm) CODc (mg/l) Turbidity (NTU)
Sample I 333 700 7.37 663 395 175
Sample II 368 865 6.97 810 435 158
Sample III 404 897 6.92 1600 727 156
a
Total suspended solids (SFS-EN 872).
b
Total solids (SFS 3008:1990).
c
Chemical oxygen demand (ISO 15705:2002).

Fig. 1. Periodate and chlorite oxidation of cellulose.

washed in a long plastic tube (diameter 4 mm) with 1000 ml of 2.3.4. Determination of charge density (CD) by polyelectrolyte titration
deionized water for 108 s at a flow rate of 7.5 ml/s. The particles The pH buffers (pH 3–5: CH3COOH/NaCH3COO; pH 7–8: NaH2-
flowed in this tube at different average velocities according to their PO4/Na2HPO4 and pH 9–10: NaHCO3/Na2CO3) for the analysis were
size, the largest particles tending to remain in it longer at faster prepared by diluting an appropriate amount of the Na-salt of the
flow rates, so that they were the first particles to emerge at the respective base to approximately 80% of the final volume, adjusting
end of the long tube [26]. 5 ml of sample at a consistency of 0.1% the pH (as measured with a combination electrode, Mettler Toledo)
was injected into a constant water flow in a washer and four size with 0.1/1M HCl (or NaOH), and finally diluting the buffer to the
categories were obtained by taking samples after 60, 77, 86 and appropriate volume in volumetric flasks. These buffers were used
95 s of separation. The largest particles in the washed particle- for all the experiments in the pH-range 3–10.
water suspension was visualized with a CCD camera (resolution The polyelectrolyte titrations were conducted at a solids con-
1.6 lm) in a small cuvette, and the amounts of material in the var- tent of 0.1%. For these experiments, 9 ml of the appropriate buffer
ious categories were measured by filtration on a membrane (reten- and 1 ml of DCC suspension were mixed and titrated with a cat-
tion 0.2 lm) followed by weighing. Fractions were also collected ionic polyelectrolyte (poly DADMAC) in a Mütek PCD 03 particle
for subsequent FESEM analysis. charge detector while monitoring the sign of the charge.

2.4. Coagulation–flocculation experiments


2.3.2. Imaging by field emission scanned electron microscopy (FESEM)
An FESEM device (Zeiss Ultra Plus) was used to study the mor- 2.4.1. Coagulation–flocculation treatment procedure
phology and size of the chromatographically washed fibrils in the The flocculation performance of the DCCs was evaluated by
different fractions. As a pretreatment, the samples were filtered measuring the residual turbidity and COD of the settled waste
using a polycarbonate membrane with a pore size of 0.2 lm fol- water after coagulation–flocculation treatment using procedure
lowed by rapid freezing with liquid nitrogen and freeze-drying in similar to that employed in standard jar testing. The waste water
a vacuum overnight. The dried samples were sputter-coated with (100 ml) was treated using only ferric coagulant or using both
platinum and imaged using a voltage of 10 kV and a working dis- ferric coagulant and DCCs. The experiments were conducted by
tance of 5 mm. adding a constant dose of ferric coagulant (37.5 mg/dm3 or
25 mg/dm3 after optimization of the dosage) to the waste water
in a beaker and stirring the suspension with a magnetic stirring
2.3.3. Atomic force microscopy (AFM) bar at 200 rpm for 3 min at room temperature. After the coagula-
AFM (Nanoscope IIIA, Veeco Instruments, Santa Barbara, USA) tion treatment, the DCC solution (2.5–50 mg/dm3) was added to
was performed to reveal the morphology of DCC nanofibers. As a the waste water and the suspension was stirred at 40 rpm for
pretreatment, the nanofiber suspension of 0.001% was sonicated 15 min. Finally, the suspension was allowed to settle for 30 min
for 1 min to enable complete disentanglement and dispersion of at room temperature and the turbidity of the supernatant was
nanofibers. A fresh mica surface, which was pretreated with measured with a Hach Ratio XR turbidimeter (model 43900) and
cationic polyelectrolyte (polylysine, Sigma–Aldrich, Germany), the COD from standardized (ISO 15705:2002) test tubes (Hach)
was used as substrate for nanofibers. The dilute DCC nanofiber by means of a Hach Lange DR 2800 spectrophotometer.
suspension was cast on the pretreated mica surface and air To characterize the flocculation performance of the DCCs at
dried. AFM images were captured in a tapping mode using different pH values, experiments were conducted at pH values
8 nm steel tip. ranging from 6 to 8, corresponding to a typical pH range for a
62 T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67

Table 3 forms of carboxyl groups, which indicate the formation of dicarb-


Aldehyde and carboxyl content of cellulose after periodate and chloride oxidation, oxyl-containing celluloses.
and the yield after chlorite oxidation.

Sample Aldehyde content Carboxyl content Yield after chlorite 3.1.2. Amount of anionic groups and size of nanofibrils
(mmol/g) (mmol/g) oxidation (%)
The aldehyde and carboxyl contents of the cellulose after perio-
DCC I 0.36 ± 0.03 0.38 ± 0.02 100 date and chlorite oxidation and the mass yield of the samples after
DCC II 0.61 ± 0.06 0.69 ± 0.03 84
chlorite oxidation are shown in Table 3. The carboxyl content re-
DCC III 0.95 ± 0.09 0.75 ± 0.03 83
DCC IV 1.31 ± 0.12 1.20 ± 0.05 73 sults indicate that a major proportion of the aldehyde groups were
DCC V 1.68 ± 0.15 1.75 ± 0.07 66 converted to dicarboxyl groups during chlorite oxidation. The mass
yield of the samples after chlorite oxidation was from 100% to 66%.
As found previously [23], the dissolution losses during oxidation
pretreatments are closely associated with the carboxyl content of
municipal wastewater treatment plant. The doses of ferric coagu-
the cellulose. Thus, the yield would improve if a cellulose pulp with
lant and DCC used in these experiments were 37.5 mg/dm3 and
a lower hemicelluloses content were used.
5 mg/dm3, respectively.
The mass proportions of the various fractions in the chromato-
graphic washer for the DCC samples and the types of particles pres-
2.4.2. Zeta potential measurements ent in the fractions are shown in Fig. 2. Fraction 1 (FR 1) contained
Zeta potential was measured as a function of pH from untreated mainly non-fibrillated material, and therefore had the largest par-
wastewater, after coagulation (25 mg/dm3 (Fe2(SO4)3)) and after ticles, while the second fraction (FR 2) contained fibrillated mate-
coagulation (25 mg/dm3 (Fe2(SO4)3))-flocculation (5 mg/dm3 DCC) rial, but still with some bunches of fibrils remaining. The widths of
treatments. Measurements were conducted by Zeta-potential the particles in FR 2 as measured from the FESEM images were
apparatus Beckman Coulter DELSA Nano C (USA) from the settled from 80 nm to 20 nm, while the lengths were assumed to be
suspensions. The pH of the suspensions was adjusted from 2 to some tens of micrometres. FR 3 contained highly fibrillated mate-
10 using HCl and NaOH solutions. rial with widths from 20 nm to 6 nm and lengths of several
micrometres, and FR 4 contained the finest material, with more
3. Results and discussion rounded particles having a lower aspect ratio than in FR 2 or FR 3.
The highest non-fibrillated material content was found in the
3.1. Characteristics of the DCCs DCC II sample, and DCC II was oxidized more than DCC I, even
though it had had one homogenizer pass less than DCC I. DCC III
3.1.1. Characteristics of the oxidation reactions and IV had passed through the homogenizer as many times as
The IR spectrums of the periodate oxidized (DAC) and of the DCC II, but because of their higher degree of oxidation they unrav-
chlorite oxidized (DCC) samples are shown in Supplementary data elled more easily to nanofibrils in the homogenizer than did DCC II.
in Fig. S1. The spectrum for DAC shows characteristic bands at The high anionic charge density of DCC V promoted efficient nano-
1640 and 895 cm 1, which are assigned to the aldehyde carbonyl fibrillation and consequently this sample had the highest nanofibr-
group, hemiacetals, and the hydrated forms of aldehyde groups, illated material content (FR 3), even though it had had only one
respectively [27]. The functionality of the chlorite-oxidized cellu- pass through the homogenizer. DCC I had similar mass proportions
lose was confirmed by the disappearance of the aldehyde bands to DCC V after four passes through the homogenizer, while DCC IV
and the appearance of new bands at 1735 and 1620 cm 1. These had the highest amount of fraction 2 and thus contained more
new bands are associated with the protonated and dissociated bunches of fibrils than DCC I or DCC V.

Fig. 2. Mass proportions of the four fractions (FR 1–4) in DCC samples from the chromatographic washer and images illustrating the particles of different fractions. Left: CCD
camera images of FR 1, centre: FESEM images of FR 2, and right: FESEM images of FR 3. The scaling bar in the FESEM images is 1 lm.
T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67 63

apparent anionic charge density of the DCCs increased towards


neutral conditions and remained quite constant after a pH of about
7. DCCs IV and V, with higher numbers of carboxyl groups, showed
greater charge density changes from acidic to neutral conditions
than did the other DCCs, but all the DCC flocculants showed con-
stant CDs below pH 6–8, i.e. in the range that normally prevails
in activated sludge wastewater treatment. The CDs obtained by
polyelectrolyte titration under neutral conditions were substan-
tially lower than the carboxyl group content values obtained by
conductometric titration (Table 3), probably as a consequence of
the high Mw of the titrant polymer, which sterically restricted
the availability of carboxyl groups in the cellulose. The same effect
has been observed previously with sulphonated cellulose nanopar-
ticles [18].
The apparent charge density for DCC I is shown as a function of
time under neutral conditions in Fig. 4b. CD was found to be con-
stant for at least nine days, which indicates that particulate DCC
Fig. 3. AFM image from the DCC sample. The scaling bar in the image is 500 nm. flocculants remain quite stable in aqueous solutions without losing
anionicity.
The size of nanofibrils were also confirmed by AFM from sam-
ples without fractionating and the results are shown in Fig. 3. Typ-
3.2. coagulation–flocculation treatment
ical lateral dimensions of used DCC nanofibers ranged from 3 to
5 nm, while their length was up to micrometre-scale. The NFC sus-
3.2.1. Optimization of coagulant dosage
pension was used directly after preparation with homogenizer
The coagulation performance of ferric sulphate in terms of the
without any purification steps, and consequently it also contained
reduction achieved in the turbidity of wastewater samples I–III
some larger fibril bundles of diameter below 200 nm.
(Fig. 5a) and the removal of COD from samples I–II (Fig. 5b) as a
function of coagulant dosage are shown in Fig. 5. Turbidity reduc-
3.1.3. Apparent charge density as a function of pH of the solution tion starts after the addition of about 50 mg/dm3 of ferric sulphate
The apparent CDs of DCCs I–V in the pH range 3–10, as (120 mg/dm3 for sample I) and increases up to a dosage of 250 mg/
determined by polyelectrolyte titration, are shown in Fig. 4a. The dm3. The same trend with the dosage of ferric coagulant is seen in

Fig. 4. Apparent CDs of DCCs I–V as a function of pH (a), and the CD of DCC I as a function of time (b). The titration data points are averages from 2–4 titrations.

Fig. 5. Turbidityreduction and COD removal in wastewater samples I-III after coagulation treatment as a function of the dose of coagulant (ferric sulphate). The settling time
was 30 min.
64 T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67

Fig. 6. Turbidity (a) and COD (b) of waste water after coagulation as a function of the pH of the suspension. The doses of coagulant (ferric sulphate) were 37.5 and 62.5 mg/
dm3 for wastewater samples I and II, respectively. The settling time was 30 min.

COD removal, although the process is not as efficient as in turbidity 3.2.3. Influence of the nanofibril DCC flocculant dose on coagulation–
reduction. flocculation treatment
The coagulation–flocculation treatments were performed by
3.2.2. Influence of pH on coagulation adding a constant dose of ferric sulphate (25 mg/dm3 for samples
The coagulation performance of ferric sulphate at different pHs I and II and 37.5 mg/dm3 for sample III) to stirred waste water,
was also tested with water samples I and II. The pH range used was after which nanofibrillar DCC was added to the coagulated product.
from 6 to 8, representing the typical pH of an activated sludge The flocculation performance of the DCCs in terms of the reduction
wastewater treatment plant. The doses of ferric coagulant were in turbidity and removal of COD as a function of DCC dosage is
62.5 mg/dm3 for sample I and 37.5 mg/dm3 for sample II. Turbidity shown in Figs. 7 and 8. The results indicate that all the DCCs
and COD both increase slightly towards neutral conditions (Fig. 6), synthesized here were able to flocculate waste water efficiently
but decrease again slightly towards an alkaline pH. These results (turbidity reduction of 40–80% and COD removal of 40–60%). The
are well in accordance with previous reports of optimum pH values effective doses of the DCCs were similar to those of the commercial
of 3.5 to 7.0 and above 9.0 for ferric sulphate in coagulation [1] and cationic polymer used as a reference flocculent. The reference
show that the ferric sulphate coagulant was working properly at polymer showed 14–40% higher turbidity reduction efficiency than
the pH of the present wastewater samples. the DCCs (Fig. 7), but the DCC flocculants showed as good a

Fig. 7. Reduction in the turbidity of waste water after coagulation–flocculation treatment as a function of the dose of nanofibril DCC flocculant. The coagulant (ferric sulphate)
dose was 25 mg/dm3 for wastewater samples I and II (a and b) and 37.5 mg/dm3 for sample III (c). The settling time was 30 min.
T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67 65

Fig. 8. COD removal from waste water after coagulation–flocculation treatment as a function of the flocculant (DCC) dose. The coagulant (ferric sulphate) dose was 25 mg/
dm3 with wastewater sample I (a) and 37.5 mg/dm3 with sample III (b). The settling time was 30 min.

performance as the commercial reference polymer in COD removal Turbidity reduction (Fig. 9a) declined from the pH 6 to 6.5 and
(Fig. 8). The optimum improvements were achieved with moder- started to improve again towards alkaline conditions, while COD
ately low doses of DCC flocculants (2.5–5 mg/dm3). removal (Fig. 9b) improved slightly towards alkaline conditions,
The flocculant performance of the DCCs was found to correlate although no significant changes were observed. Also the charge
with the charge density and nanofibril content of the samples, the density as a function of pH (Fig. 4) showed that anionicity of the
best flocculation performance being observed with DCCs IV and V. DCCs remained quite constant from the pH 5 to pH 10. These re-
These DCCs had the highest anionicity and contained highly nano- sults indicate that DCC flocculants are effective for the coagula-
fibrillated material. Even though DCC II and III had a higher charge tion–flocculation treatment of waste water in the pH range used
density than DCC I (Table 3 and Fig. 4), DCC I showed a better floc- here and that no inactivation of the flocculants occurred.
culation performance. This effect may be explained by the amounts
of the nanofibrillated material in the samples. As seen in Fig. 2, DCC 3.2.5. Mechanism of flocculation with nanofibrillar DCCs
I, which was homogenized four times, contained more nanofibrillar As shown in Fig. 10, the DCCs formed flocs of a different mor-
material in fractions 2 and 3 than did DCCs II and III, which were phology from that obtained with the commercial cationic reference
passed through the homogenizer three times. It should be noted polymer. Where the reference polymer yielded large floats of airy
in particular that DCC I worked best at lower coagulant doses. flocs which were drifting in the water, the DCCs formed small, tight
Compared with the coagulant treatment in which ferric sul- flocks which slowly settled on the bottom of the container.
phate alone was used (Fig. 5), combined coagulation–flocculation The anionic DCCs were unable to flocculate anionic dirt material
with DCCs (Fig. 7) resulted in a similar degree of turbidity reduc- from the municipal waste water without assistance from a cationic
tion with a significantly lower coagulant dose (25 mg/dm3 vs. coagulant, so that the right coagulant dose for charge neutraliza-
250 mg/dm3), while higher coagulant doses seemed to attenuate tion was important. It is also significant that the size of the DCC
turbidity reduction (Fig. 7). COD removal was as good in this coag- flocculants plays a major role in flocculation performance, since
ulation–flocculation treatment (Fig. 8) as in coagulation alone. As DCC I, which had the lowest charge, gave similar flocculation re-
the optimum dose of DCCs was only 2.5–5 mg/dm3, the combined sults to DCC V, which had the highest charge.
process resulted in considerably lower levels of total chemical The zeta potential of initial wastewater, after coagulation and
consumption. after coagulation–flocculation treatment in the pH range 2–10,
are shown in Fig. 11. The zeta potential of the suspensions
3.2.4. Influence of pH on coagulation–flocculation treatment remained during the whole coagulation–flocculation treatment
The flocculation performance of the combinations of ferric sul- on a negative side (the operating pH was from 6 to 8). The
phate with DCCs I and IV in the pH range 6–8 is shown in Fig. 9. dosage of cationic ferric coagulant was so low that the charge

Fig. 9. Turbidity reduction (a) and COD (b) removal in wastewater sample III after coagulation–flocculation treatment as a function of the pH of the suspension. The coagulant
(ferric sulphate) and flocculant (DCC) doses were 37.5 mg/dm3 and 5 mg/dm3, respectively.
66 T. Suopajärvi et al. / Chemical Engineering Journal 231 (2013) 59–67

4. Conclusions

The anionic nanofibrillated dicarboxylated cellulose (DCC)


bioflocculants synthesized here showed good performance in the
coagulation–flocculation treatment of municipal waste water.
Their turbidity reduction efficiency fell short of that of the syn-
thetic reference polymer, but their COD removal performance
was as good as the latter. Combined treatment resulted in a lower
residual turbidity and COD in settled suspension with highly re-
duced total chemical consumption relative to coagulation with fer-
ric sulphite alone. DCC flocculants with a high charge density and
high nanofibril content gave the best flocculation performance. The
DCCs showed good stability over a long period of time in aqueous
Fig. 10. Images showing the differences in floc morphology between the cationic suspensions and good performance in the pH range chosen here.
reference flocculant and the nanofibrillar DCC flocculants.

Acknowledgements

We thank M.Sc. Ngesa Ezekiel at the Royal Institute of


Technology (KTH, Sweden) for AFM imaging. The authors also
acknowledge with gratitude the funding provided by the European
Regional Development Fund project ‘‘Nano- and Microcellulose
Based Materials for Water Treatment Applications’’, the European
Union and the Future Biorefinery Programme of Forestcluster Ltd.

Appendix A. Supplementary material

Supplementary data associated with this article can be found, in


the online version, at http://dx.doi.org/10.1016/j.cej.2013.07.010.

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