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Manual EMC PDF
Setup Summary
Applies to transmitter software version number 3.60 onwards
PLANT DATE
Quick Service Setting (password 9713) Field Setting Default/ Address
Key Group
Basic Settings
Engineering units
2111 units metric/imperial [0=any, 1=metric, 2=imperial] 1 0 8042
1
2112 weight units (WU) 101 (kg) 0 8044
2113 belt speed units (BSU) 2 80 (m/s) 0 8046
3
2114 flowrate units (FU) 164 (t/h) 0 8048
2115 totaliser units (TU) 4 102 (t) 0 8050
2116 length units (LU) 5 20 (m) 0 8052
Measuring range
2121 weight capacity [0.001 to 1,000,000] WU 1000 8060
2122 belt speed capacity [0.001 to 1,000,000] BSU 2.00 8062
2123 flowrate capacity [0.001 to 1,000,000] FU 100 8064
Display resolution
2131 weight divisions [100 to 100,000] 500 0 8070
2132 belt speed divisions [100 to 100,000] 500 0 8072
2133 flowrate divisions [100 to 100,000] 500 0 8074
Inputs
Digital inputs
2211 IN1 function (& state6) 7 pulse input 0 3 8170
6/8xx 2212 IN2 function (& state) acquire zero 16 3 8172
6/8xx 2213 IN3 function (& state) run 2 3 8174
6/8xx 2214 IN4 function (& state) reset total 32 3 8176
8xx8 2215 IN5 function (& state) print 40 3 8178
8xx 2216 IN6 function (& state) print total 41 3 8180
8xx 2217 IN7 function (& state) stop 1 3 8182
8xx 2218 IN8 function (& state) pause 3 3 8184
1
Metric: 100=g, 101=kg, 102=t, Imperial: 110=oz, 111=lb, 112=tons
2
Metric: 80=m/s, 81=mm/s, 82=cm/s, 83=m/min, Imperial: 90=ft/s, 91=in/s, 92=yd/s, 93=ft/min
3
Metric: 160=kg/s, 161=kg/min, 162=kg/h, 163=t/min, 164=t/h, Imperial: 170=lb/s, 171=lb/min, 172=lb/h, 173=ton/min,
174=ton/h
4
Metric: 100=g, 101=kg, 102=t, Imperial: 110=oz, 111=lb, 112=tons
5
Metric: 20=m, 21=mm, 22=cm, Imperial: 30=in, 31=ft, 32=yd
6
Hint line shows state as (on) or (off)
7
See I/O Function & Alarm Table page 8. Use negative numbers to reverse the signal sense eg 1=stop (stop when input is on), -
1=NOT stop (stop when input is off).
8
Only for MW8xx transmitters
Current/Voltage input16
6/8xx 2241 AI2 current low mA 4.000 2 8140
6/8xx 2242 AI2 current high mA 20.000 2 8142
6/8xx 2243 AI2 voltage low V 0.000 2 8144
6/8xx 2244 AI2 voltage high V 10.000 2 8146
17
6/8xx 2245 AI2 signal type 3 2 8148
6/8xx 2246 AI2 signal low 18 FU 0 2 8150
6/8xx 2247 AI2 signal high 18 FU 100 2 8152
6/8xx 2248 AI2 current/voltage mA or V 2 8720
6/8xx 2249 AI2 signal FU 2 8722
9
Entering a value changes the tacho constant to display the entered belt speed.
10
Not retained when power is turned off.
11
When in EDIT mode, the 1 key starts & stops the belt measurement.
12
Entering a value initiates a calibration
13
WARNING: Altering loadcell capacity will NOT change the loadcell calibration, but will re-scale the system sensitivity and deadload
values. Altering the system sensitivity or deadload values WILL change the loadcell calibration
14
[-1,000,000 to 1,000,000]
15
Only for MT6x and MT8x transmitters
16
Only if option MO-2 fitted
17
0=general, 1=weight, 2=belt speed, 3=flowrate, 4=total, 5=belt loading, 6=length, 7=short length, 8=current, 9=voltage
18
Signal units are determined by units of AI2 signal type
MW95A_Setup_Summary_SV3.60a Page 2 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
Internal Signals
Weight / Basic weight
23111 platform weight WU 8740
23115 belt loading WU/LU 8746
Flowrate
2331 flowrate correction (increases measured flowrate) % 0.00 8290
2333 flowrate FU 8762
2336 dynamic filter [0=off,1=low,2=medium,3=high] 0 6 8298
2337 flowrate raw FU 6 8764
Totaliser
2341 low flow cutout % 2.0 8310
2342 totaliser max. count rate [0.1 to 1000] Hz 10.0 8312
2343 OUT1 max. count rate (for external counter) [0.1 to 100] Hz 10.0 8314
2344 total weight TU 0.00 8316
2345 running total TU 0.00 6 8318
2346 totaliser digits 6 8320
Limits/Batching / Batching
23541 batch setpoint TU 0.00 7 8400
23542 batch preact (stop this amount before batch setpoint) TU 0.00 7 8402
Events
2361 event ID 8 8780
2362 event value 8 8782
2364 alarm list (press EDIT to view list of all possible alarms) 8 8920
2365 delay time [0.00 to 300.00] s 0.00 8 8458
19
Set in divisions of weight, the smallest weight increment as displayed when setting the weight capacity or weight divisions. [0.0 to 12]
20
Signal units are determined by units of setpoint 1 source or setpoint 2 source
MW95A_Setup_Summary_SV3.60a Page 3 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
Outputs
Analog output 1 (flowrate)
2411 AO1 source (modbus address of signal) flowrate 8762 10 8520
2412 AO1 signal low FU 0.0 10 8522
2413 AO1 signal high FU FCAP 10 8524
2414 AO1 current low mA 4.000 10 8526
2415 AO1 current high mA 20.000 10 8528
2416 AO1 current (can override output signal) mA 10 8800
2417 AO1 signal (can override output signal) FU 10 8804
Digital outputs
2431 OUT1 function (& state22) 23 pulse output 48 11 8550
6/8xx 2432 OUT2 function (& state) running 57 11 8552
6/8xx 2433 OUT3 function (& state) run motor 56 11 8554
6/8xx 2434 OUT4 function (& state) healthy 60 11 8556
8xx24 2435 OUT5 function (& state) weight fault 112 11 8558
8xx 2436 OUT6 function (& state) belt speed fault 113 11 8560
8xx 2437 OUT7 function (& state) material feed 59 11 8562
8xx 2438 OUT8 function (& state) alarm alert 63 11 8564
21
Only for MT6x and MT8x transmitters
22
Hint line shows state as (on) or (off)
23
See I/O Function & Alarm Table page 8. Use negative numbers to reverse the signal sense eg 16=motion (output on when weight is
in motion), -16=NOT motion (output off when weight is in motion)
24
Only for MW8xx transmitters
MW95A_Setup_Summary_SV3.60a Page 4 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
25
0=press EDIT then use up & down keys to select printout, 1=print quick settings, 2=print main settings, 3=print service settings,
4=print altered settings, 5=print altered designs, 6=print all designs
26
0=off, 1=100Hz, 2=50Hz, 3=20Hz, 4=10Hz, 5=5Hz, 6=2Hz, 7=1Hz, 8=2s, 9=5s, 10=10s, 11=30s, 12=1min, 13=2min, 14=5min,
15=10min
MW95A_Setup_Summary_SV3.60a Page 5 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
P-Module Information
2621 P-Module serial number 8860
2622 Last version used 8862
Reset settings
2631 reset loadcell calibration (1=reset to defaults) 0 8950
2632 reset comms settings (1= reset to defaults) 0 8952
2633 reset other settings (1= reset to defaults) 0 8954
27
0=never locked, 1=locked with pass code access, 2=always locked (pass code = 99)
28
1=hide current setpoint, 2=hide total/batch weight, 4=hide material feed stopped icon, 8=hide speed demand bar graph & icons,
32=hide setpoint units, 64=hide total/batch weight units, 128=include total name, 256=include limit icons (For multiple options, add
together the numbers)
29
Defined by the “system name design” at Quick Key 35541
MW95A_Setup_Summary_SV3.60a Page 6 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
MW95A_Setup_Summary_SV3.60a Page 7 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
3 pause 3
input function (level sensitive
4 4
5 volumetric mode 5
control1_internal
control1_inputs
6 remote flowrate mode 6
control1G
control1C
Control1
7 7
= or or or
8 hold flowrate 8
9 hold control 9
10 10
11 11
12 timer enable 12
13 13
14 14
15 15
16 acquire zero 0
17 1
18 2
19 3
)
20 4
input function (edge sensitive
35 3
input function (edge sensitive
36 4
37 5
38 6
Conotrol3
39 7
40 print 8
41 print total 9
42 print remote 10
43 print total remote 11
44 12
45 13
46 14
47 capture weight 15
48 pulse output ‡ 0
49 1
50 2
51 3
52 4
53 5
output function
54 in volumetric mode 6
Status1
55 7
56 run motor 8
57 running 9
58 paused 10
59 material feed 11
60 healthy 12
61 fault 13
62 alarm 14
63 alarm alert 15
64 0
65 holding flowrate 1
66 holding control 2
67 3
68 low flow cutout 4
69 5
output function
70 6
Status2
71 7
72 8
73 9
74 10
75 11
76 timer output 12
77 13
78 clock active 14
79 daylight saving time 15
MW95A_Setup_Summary_SV3.60a Page 8 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
86 6
Status3
87 7
88 8
89 9
90 10
91 11
92 12
93 13
94 disable designs 14
95 MO2 fitted 15
96 IN1 0
97 IN2 1
98 IN3 2
99 IN4 3
100 IN5 4
101 IN6 5
output function
102 IN7 6
103 IN8 7
IOx
104 OUT1 8
105 OUT2 9
106 OUT3 10
107 OUT4 11
108 OUT5 12
109 OUT6 13
110 OUT7 14
111 OUT8 15 Alarm Comments
118 6
119 7
120 8
121 9
122 10
123 11
124 12
125 13
126 14
127 no P-Module fitted 15 fit P-Module
128 can't start stop input is on
129
130 unable to zero belt is not empty or requires recalibration
131 zero limited signal > 3mV/V
132 span limited signal too low to span
133 belt track error check belt lateral alignment
at address ####
147 design error
excess recursion at address ####
MW95A_Setup_Summary_SV3.60a Page 9 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
Connections
MW95 Connection Diagram
MD99d Display
Power Supply Power Digital MO6
+24V 1 +12/24V I/O +12/24V 51
0V 2 0V SUPPLY option +12/24V 52
Power supply fuse 3 +D IN3d 53
less than 5A 4 -D COM2 IN4d 54
5 0V IN5d 55
6 +S IN6d 56
Input & output
7 IN7d functions are
+V1 57
8 IN8d programmable OUT5d 58
9 0V OUT6d 59
OUT7d 60
COM1
MD99d and transmitter can OUT8d 61
RTS
0V
alternatively be connected RJ11 TXD RXD 0V 62
0V
COM1 to COM1 using an CTS
0V 63
MAC cable. 0V 64
MW95A_Setup_Summary_SV3.60a Page 10 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
VSD OK
NOT stop [INx, -1]
+ +
AOx 4-20mA VSD speed input
− −
STOP VSD OK
NOT stop [INx, -1]
+ +
AOx 4-20mA VSD speed input
− −
overload
NOT stop [INx, -1]
mc
run [INx, 2]
Key
[OUTx, output function] ModWeigh digital output
+
AOx ModWeigh analog output
−
MW95A_Setup_Summary_SV3.60a Page 11 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
Run/Stop/Pause Logic
The following table describes how the status is affected by the inputs.
Inputs (Control1) Outputs (Status)
KEY
stop run pause start running paused run motor
Entry Description
1 X X X 0 0 0 0 input or output off
0 1 0 X 1 0 1 1 input or output on
0 0 0 0† 0 0 0 X don’t care (either on or off)
0 X 1 X NC 1 0 NC no change
0 0 0 1 0 1 rising edge (input turns on)
>=0
speedC [8028]
speed demand [8792]
error [8798] volumetric mode [5]
Feed
current flowrate setpoint [8790] forward ∑
+
manual speed set [120]
ratioC [8030]
>=0
Flowrate Calculation
platform weight [kg ] × belt speed [m / min] ⎛ flowrate correction [%] ⎞
flowrate [t / h] = ⎜1 + ⎟ × 0.06
platform length [m] ⎝ 100 ⎠
MW95A_Setup_Summary_SV3.60a Page 12 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
20% 100%
speed demand [%]
ASCII
1 - 127 standard ASCII characters
128 - 191 reserved
Register Instructions
192 NOP no operation
193 RECALL “register” “register” is an ASCII Modbus address (8000 to 8992). It may take the form “PpSsRrrrr” where p is the port number,
s is the slave address and rrrr is the Modbus register. e.g. “P2S3R8074” retrieves data on COM2, slave address 3 at
register 8074. If either the port or slave_address are not specified, the values in the port and slave_address registers
are used (see RECALL <argument>).
194 RECALL <argument> <argument> register <argument> register
1 weight 17 temp 1
2 platform weight 18 temp 2
3 net weight 19 perm 1
4 zero weight 20 perm 2
5 tare weight 21 P_Module serial number
6 total weight 22-100 invalid argument
7 running total 101 with address in VALUE
8 peak weight 102 default_value
9 flow rate 103 minimum_value
10 belt speed 104 maximum_value
11 current flowrate setpoint 105 column
12 speed demand 106 memory
13 COM 2 modbus address 107 register_number
14 print settings & designs 108 port
15 transmitter serial number 109 slave_address
16 flowrate raw 110-225 invalid argument
195 STORE “register” “register” is an ASCII Modbus register (8000 to 8992).
196 STORE <argument> <argument> selects register. See RECALL instruction.
197 MENU <argument> <argument> action <argument> action
1 start_menu 5 next_service
2 next_operator 6 next_factory
3 next_quick 7 next_altered
198 DESIGN <argument> <argument> action
1 start_design
2 next_design
3 next_ altered _design
Print Instructions
200 PRINT_VALUE
201 PRINT_NAME
202 PRINT_UNITS
203 PRINT_HINT
204 PRINT_DATE
205 PRINT_TIME
207 PRINT_MENU_HEADING
208 PRINT_MENU_PATH
209 PRINT_QUICK_KEY
212 FORMAT “format” “format” is an ASCII format code of the form CcDdBb. c is the column width, d is the number of decimal places and
b is the count by. Any one or combination of the three parts can be included. (e.g. C10d2b5 sets the column width
to 10, the decimal places to 2 and the count by to 5; C10 sets column width to 10). The default is 0.
213 NEWLINE
214 NEWPAGE
215 TAB <column> <column> is a number 1 to 99. Columns are numbered from 0.
218 LIST <design> <design> is number 1 to 99. If <design> = 101, lists design number in VALUE.
219 DUMP <design> <design> is number 1 to 99. If <design> = 101, lists design number in VALUE.
MW95A_Setup_Summary_SV3.60a Page 13 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
Calculation Instructions
220 VALUE “number” “number” is an ASCII number (e.g. 123.4) If there Calculations are done on a stack in RPN (reverse polish
is no number, then the stack is pushed up. notation). When a value is entered onto the stack with a
221 ADD VALUE = VALUE + Y RECALL or VALUE instruction, the other values on the stack
222 SUB VALUE = VALUE + Y are moved up first.
223 MUL VALUE = VALUE + Y An instruction like ADD or MUL operates on the values in
224 DIV VALUE = VALUE + Y VALUE and Y and places the result in VALUE. Z is moved to Y
and T is copied to Z.
225 MOD VALUE = VALUE + Y
The operation follows the values. e.g RECALL <weight>
226 SWAP_VALUE_Y VALUE and Y swapped
VALUE “2” MUL., this multiplies the weight by 2.
227 ROLL stack rolled down e.g. 2 + 3 x weight =
230 CLEAR_VALUE VALUE is set to zero VALUE “2” VALUE “3” RECALL <weight> MUL ADD
231 CLEAR_ALL VALUE, Y, Z and T all set to 0
232 INC_ VALUE VALUE = VALUE + 1
233 DEC_ VALUE VALUE = VALUE – 1 RECALL ROLL ADD, SUB,
STACK or MUL, DIV, MOD
235 CHANGE_SIGN sign of VALUE changed, plus and minus VALUE
236 ABS absolute value of VALUE T T lost / copied
237 INT integer value of VALUE (e.g. INT(12.54) = 12) Z
238 FIX fixed value of VALUE (e.g. INT(12.54) = 13) Y
VALUE 0 RESULT
To Access Settings Press and hold the MENU key until the display beeps and shows Setup menus.
Press the Quick-key number from the chart above to go directly to the setting.
Or use the UP and DOWN arrow keys to select a menu. Quick setup contains the most important
settings. Main setup contains the main settings for commissioning a system. Service setup contains
all the settings including this for servicing. Altered setup displays all settings that are different from
the default.
Use ENTER and BACK to move forward and backwards through the selected menu.
Press and hold the BACK key to exit and return to normal operation.
MW95A_Setup_Summary_SV3.60a Page 14 of 15
EMC INDUSTRIAL GROUP LTD Setup Summary
To Adjust A Setting Press the EDIT key to allow changes to the selected setting.
If editing is locked, a password will be requested. For Quick setup and Main setup, the password is
111. For Service setup the password is 9713. For Altered setup there is no password as settings
are display only.
Use the keypad and/or UP and DOWN arrow keys to increase or decrease the displayed setting. Some
settings allow only one method, and some are display only.
Holding either key down will automatically continually increase or decrease the value.
Alarms An alarm is indicated by the light above the ALARM key flashing. An alarm number will flash in the
display while a fault is active or until it is acknowledged. 30
Press the ALARM key to see the Alarms menu and acknowledge the alarms. The menu shows a list of
the previous alarms.
For details on an alarm in the list, use the UP, DOWN and ENTER keys, or key in the number next to
the alarm.
Press BACK to exit the Alarms menu, or press 6 to clear the alarms and exit the menu.
Modbus Access The Modbus protocol supported is RTU. (ASCII mode is not supported). Transmission is with 8 data
bits, no parity and 2 stop bits. The following function codes are supported;
3 - read holding registers
4 - read input registers
6 - preset single register
16 - preset multiple registers (10 hex)
23 - read/write multiple registers (17 hex)
Data can be accessed as floats (4 bytes) or integers (2 or 4 bytes). Floats are preferred as the data is
stored in engineering units. The following table shows how the addresses shown in the setup sum-
mary are translated into Modbus register addresses. (Note with Modbus protocol, the actual address
transmitted is one less than the register address. With some systems, you must specify an address
one less than expected).
The interface registers starting at address 8000 contain the most common data required for Modbus
access.
Modbus registers are 2 bytes, so 4 byte floats or 4 byte integers are stored in two consecutive regis-
ters.
The following tables provide information for Modbus access to the transmitter.
Address Data description
1000 to 4999 Design strings (contains printouts and programs)
8000 to 8029 Interface registers (PLC access)
8030 to 8699 Configuration settings (full instrument calibration)
8700 to 8899 Data outputs (values produced by the instrument)
8900 to 8999 Activations (when set, a process is activated)
30
Refer to the ALARM list for the alarm numbers, page 9.
MW95A_Setup_Summary_SV3.60a Page 15 of 15