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CFD Simulation of Flow Through Single and Multi Vane Spiral Pump For Low Pressure Application Using Moving Node Unsteady Computation
CFD Simulation of Flow Through Single and Multi Vane Spiral Pump For Low Pressure Application Using Moving Node Unsteady Computation
BARC/2010/E/002
2010
BARC/2010/E/002
BARC/2010/E/002
GOVERNMENT OF INDIA
ATOMIC ENERGY COMMISSION
02 Distribution : External
08 Contract No. :
10 Title and subtitle : CFD simulation of flow through single and multi vane spiral pump for
low pressure application using moving node unsteady computation
13 Project No. :
Type : Government
Contd...
BARC/2010/E/002
53 Gives data on :
60 Abstract : A spiral pump uses two interleaved spirals (it can be involutes of a circle, involutes of a
square, hybrid wraps, Archimedean spiral, logarithmic spirals and so on). Interleaved spiral orbits
eccentrically without rotation around a fixed scroll, thereby trapping and compressing pockets of fluids
between the spirals. Another method of providing the compression motion is by virtue of co-rotating the
spirals synchronously with an offset in centers of rotation thereby providing relative motion similar to
orbiting. Recently spiral pumps for low-pressure application have become popular. Since spiral pumps
contain gas volumes, whose shapes and size change continuously, the flow fields inside the pumps is time
dependent. The unsteadiness controls the mechanisms responsible for the behavior of the spiral pump
components. To improve the spiral pump design for better performance as per our process requirement
and reliability, information is required to understand the detailed physics of the unsteady flows inside the
spiral pumps. The unsteady flows in a pump are studied numerically. The system simulated includes one
side gap between fixed and moving spirals as the other side lies just in the reverse symmetry of the one
side. Heavy molecular weight, condensable gas is used as the moving fluid. The mesh free Least Square
Kinetic Upwind Method (LSKUM) for moving node is applied for numerical analysis of wobbling spiral.
Nodes and boundaries change their positions, for every real time step hence at every iteration nodes take
new coordinates. Our work consists of identifying various spiral dimensions and geometry, geometric
modeling of suction process, identifying the eccentric orbiting motion of the moving spiral, formation of
variable velocity moving nodes. Flow analysis of the spiral pump is done with a view to design and
develop new pump as per our requirement. Experimental data from an existing spiral pump is used to
carryout validation of the code.
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Abstract
A Spiral pump uses two interleaved spirals (it can be involutes of a circle, involutes of
a square, hybrid wraps, Archimedean spiral, logarithmic spirals and so on).
Interleaved spiral orbits eccentrically without rotation around a fixed scroll, thereby
trapping and compressing pockets of fluids between the spirals. Another method of
providing the compression motion is by virtue of co-rotating the spirals
synchronously with an offset in centers of rotation thereby providing relative motion
similar to orbiting. Recently spiral pumps for low-pressure application have become
popular. Since spiral pumps contain gas volumes, whose shapes and size change
continuously, the flow fields inside the pumps is time dependent. The unsteadiness
controls the mechanisms responsible for the behavior of the spiral pump components.
To improve the spiral pump design for better performance as per our process
requirement and reliability, information is required to understand the detailed physics
of the unsteady flows inside the spiral pumps. The unsteady flows in a pump are
studied numerically. The system simulated includes one side gap between fixed and
moving spirals as the other side lies just in the reverse symmetry of the one side.
Heavy molecular weight, condensable gas is used as the moving fluid. The mesh free
Least Square Kinetic Upwind Method (LSKUM) for moving node is applied for
numerical analysis of wobbling spiral. Nodes and boundaries change their positions,
for every real time step hence at every iteration nodes take new coordinates. Our work
consists of identifying various spiral dimensions and geometry, geometric modeling
of suction process, identifying the eccentric orbiting motion of the moving spiral,
formation of variable velocity moving nodes. Flow analysis of the spiral pump is done
with a view to design and develop new pump as per our requirement. Experimental
data from an existing spiral pump is used to carryout validation of the code.
Acknowledgements
The authors would like to acknowledge Fabrication & Maintenance Section of RMP,
Mysore for performing critical indigenous assembly of spiral pump. The authors are
highly grateful to Shri S. Sarkar, Project Manager process and Shri K. C. Guha, Head
DF of R.M.P, Mysore to provide experimental support and conduct experimental trial
for validation of theoretical work. The authors would like to acknowledge Shri G.
Gouthaman, Head MDD and Shri A. Sanyal, Head PDS to give technical support and
encouragement for this work.
Nomenclature
Geometry of spiral pump
r0 Outer radius of spiral
ri Inner radius of spiral
N Number of wraps of the scroll
NS RPM of the eccentric shaft
θ Orbiting angle
φ Any arbitrary polar angle of smooth regular curve
α Angle of crank rotation
c1 , c 2 Are the constants in equation of stationary Archimedean spiral
c1′ , c 2′ Are the constants in equation of moving Archimedean spiral
b1 ,b2 Are the constants in equation of stationary Logarithmic spiral
b1′,b2′ Are the constants in equation of moving Logarithmic spiral
rm Radius of curvature of moving spiral
rs Radius of curvature of stationary spiral
xm , ym (X, Y) Coordinate of points on moving spiral body
xs , ys (X, Y) Coordinate of points on stationary spiral body
As Area subtended by two spirals for suction gas pocket
H Radial offset of moving and fixed spiral when they are concentric
D Depth of spiral along Z-axis
ec Radial eccentricity of the crankshaft i.e. eccentricity of moving spiral
Vs Suction volume of pump
Computational fluid dynamics
f Velocity distribution function
F Maxwellian distribution function
f boundary Velocity distribution function for the boundary
FI Maxwellian distribution function of incident particles at the boundary
FR Maxwellian distribution function of reflected particles at the boundary
v1 ,v 2 X, Y component of molecular velocities
J( f , f ) Collision function
ρ Density of the fluid
u1 ,u 2 Cartesian components of the fluid velocity
β = 2RT Compressibility
I Internal energy variable
I0 Internal energy due to non-translational degree of freedom
γ Ratio of specific heat
R Universal gas constant
w1 , w2 Cartesian components of the velocity of any moving node.
v1 ,v 2 Components of the particle velocity relative to the moving node
ψ Moment vector for Boltzmann equation
U State vector
A Conversion matrix
Δt Time step
GX ± ,GY ± Inviscid split fluxes
GX m+ ,GX m− Inviscid moving split fluxes
GX V ,GYV Full stencil viscous fluxes
± ±
GX ,GY
IV IV Cartesian component of Inviscid and viscid split fluxes
τ XX ,τ XY ,τ YY Component of fluid shear stress and normal stress
q X ,q Y Heat flux component in X and Y direction
μ Coefficient of viscosity of fluid
λ Second coefficient of viscosity
k Thermal conductivity of gas
kn Knudsen number
σv Tangential momentum accommodation coefficient
β0 Rarefied coefficient of viscosity
T Temperature
Chapter 1
Introduction
The working principal of a spiral machine has been known since Creux invented it.
But it was not fully in vogue until in the mid 1970 when it was possible to
manufacture a working pair of spirals due to very small tolerance required. Since then
the spiral pump gained immense popularity because of it’s inherent characteristics
such as few moving parts, low level of noise and vibration, high efficiency and high
reliability. Today spiral pump is applied primarily in small and medium sized air-
conditioning units. In our special low-pressure application geometric features and
clearances are more critical as compared to conventional spiral machine. In a spiral
pump, the working process consists of continuously compressing gas pockets in
crescent-shaped volumes. These gas pockets inside the pump move along a spiral
profile. The geometry of the gas flow path through the pump is complicated. The
shape of volume occupied by the gas moves and deforms continuously as the spiral
orbits.
The complexity of the spiral pumps geometry poses significant challenges for
numerical simulation of the flow and heat transfer inside the spiral pumps. In our
attempt we have modeled two-dimensional flow through spirals and thus pressure,
temperature and velocity distribution of the gas pocket are obtained under un-steady
real time flow scenario. The shapes of the spiral wraps include involutes of a circle,
involutes of a square, hybrid wraps, Archimedean spiral, logarithmic spirals and so
on. Many researchers have worked with involute wrap spirals. The wraps of spirals
directly affect the built-in compression ratio and the performance of the pump.
Liu et al. [26] presented a graphic and mathematical method for the modified design
of scroll wraps. The perfect meshing profiles of a scroll compressor, Hirano et al. [23]
and Lee et al. [24] proposed a design with zero clearance volume. Ye Chen, Halm and
Groll [5] presented mathematical modeling of compression process of involute.
Wang, Li [4] researched on a general geometrical model of involute scroll based on
directional initial angles.
Other work involved geometrical model of spiral pump and geometric relationship
between the pumping chamber volume, leakage areas and the orbiting angle.
Morishita et al. [13] first advanced to find chamber volume expression of the
compression process and discharge process. Lee and Wu [25] studied planar orbiting
mechanism and its application in designing geometry of scroll fluid machinery.
Most of the researchers worked on scroll geometry of involute profile for refrigeration
application. The geometric modeling involves calculation of suction volume,
compression volume, discharge volume, leakage volume etc. These studies help
researchers to learn ideal volumetric capacity and compression ratio of particular
spiral wrap geometry. In actual practice gas undergoing gradual compression process
in various pockets encounters tangential and radial leakage. The leakage dilutes the
effect of compression, which in turn reduces the compression ratio and volumetric
pumping capacity. Evaluation of leakage volume in the entire compression process is
a tedious task by geometric and kinematic modeling. Tangential leakage is the
function of many factors viz. tangential pressure gradient, tangential velocity
1
component of the moving spiral, area of sealing etc. To capture volumetric flow and
leakage accurately it is essential to use numerical tool or computational fluid
dynamics (CFD) technique along with the geometric model.
Figure 1.1 Outline of the assembled spiral pump showing radial and axial clearances
The present endeavor is towards CFD simulation with the following aspects:
1) We like to study here the volumetric suction gas pockets of the Archimedean and
logarithmic spirals assuming perfect sealing that is no leakage is permitted radially or
circumferentially.
2) CFD study of flow through these spirals, which in turn help us to study the leakage
through the sealing.
3) Pressure and temperature distribution which in turn help us to draw conclusion on
the efficient pumping of heavy molecular weight condensable process gas
4) Initial experimental validation of CFD codes for volumetric pumping, temperature
and pressure using Air- Nitrogen. Finally plot of pumping characteristics for air.
Parameters of the spiral pump are evaluated based on ratio of the outer peripheral
dimension of the pump. Outer peripheral dimension is the indication of the size of the
pump. Our aim is to improve performance of the pump by virtue of changing the
spiral design with in the existing floor area i.e. size of the single vane pump.
2
Chapter 2
Geometric Modeling
The most important purpose of a planer orbiting mechanism is to change the fluid
volume it encloses. Therefore it can be applied to the spiral vacuum pump. Since the
invention of the orbiting spiral type of fluid machine, many geometric shapes have
been proposed. Amongst them extensive studies have been done on involute spiral for
refrigeration application. General law governing the design of planer orbiting
mechanism can be used to study spirals that may be perfectly meshed, existing in
different orbiting plane relative to each other or having different initial phase angle.
Our study will be limited to co-planer spiral shapes having zero initial phase angle in
a view to evaluate approximate suction volume.
Depending upon the number of wraps, working of spiral pump is divided into suction
chamber, compression chamber and discharge chamber. For less than two wrap there
exists only suction chamber and discharge chamber. When numbers of wraps are
more than three, number of gas pockets will increase i.e. number of compression
chamber will increase. Figure 2.1 shows a schematic of different numbers of control
volumes/ chambers as a function of spiral wrap of spiral pump
Suction Discharge
Only suction and discharge gas pockets for less than two wrap
spiral pump
Three different gas pockets for two to three wrap spiral pump
Discharge
Three and more different gas pockets for more than three wrap
spiral pump
Figure 2.1 Different numbers of control volumes/ chambers as a function of spiral
wrap of spiral pump
3
2 3 ri r0
1
e
Figure 2.2 Two spiral meshing, showing volume of various gas pockets
The volumes of various gas pockets denoted by 1, 2 and 3 are the function of starting
outer radius r0, number of scroll wrap N and inner discharge radius ri.
We have carried out studies with basically two types of spirals i) Archimedean spiral
ii) Logarithmic spiral
4
Where p n (x) is Legendre’s polynomial.
r = aθ . t
(2.5)
The curvature of the spiral is given by
1
1−
tθ t
(t 2θ 2 + t + 1)
ρ (θ ) = 3
(2.6)
a (1 + t θ ) 2 2 2
The most important parts of spiral fluid machines are the two spirals execute
planetary motion relative to each other. The geometric equations for one spiral can be
given as
r = c −c θ (2.7)
1 2
(r − r )
Where c1 = r0 and c 2 = 0 i
2πN
Now let us denote moving spiral radius in (x, y) coordinate by a subscript m and
stationary spiral by a subscript s
Hence for moving spiral radius rm
rm = c 1′ − c ′2θ (2.8)
And for stationary spiral
rs = c 1 − c 2θ (2.9)
Axiom: Any simple and smooth regular curve has continuous derivatives at least up to
the second order and can be expressed in terms of its polar angle, center and radius of
curvature as follows:
x = x c (φ) + ρ(φ) cos(φ),
(2.10)
y = y c (φ) + ρ(φ) sin(φ)
−1
Where φ is the polar angle given by φ = tan −1 ( ), (2.11)
dy / dx
⎡ ⎛ dy ⎞ 2 ⎤
⎢1 + ⎜ ⎟ ⎥
⎢ ⎝ dx ⎠ ⎦⎥
The radius of curvature is given by ρ( φ ) = ⎣ (2.12)
d2y
dx 2
( x c (φ), y c (φ)) is the center of curvature given by
dy ⎡ dy ⎤
⎢1 + ( )2 ⎥
dx ⎣ dx ⎦
xc (φ ) = x − (2.13)
d y / dx 2
2
⎡ dy 2 ⎤
⎢⎣1 + ( dx ) ⎥⎦
y c (φ ) = y + 2 (2.14)
d y / dx 2
5
If we convert the moving spiral equation in (X-Y) coordinate then the moving spiral
equation can be expressed as a function of orbiting angle θ assuming co-ordinate of
the center is independent of θ .
x m = xc + (c1′ − c ′2θ ) cos(θ ),
(2.15)
y m = y c + (c1′ − c2′θ ) sin(θ )
Now for stationary spiral, equation in (X-Y) coordinate can be written as
x s = x c + (c1 − c 2 θ) cos(θ),
(2.16)
y s = y c + (c1 − c 2 θ) sin(θ)
The coordinate of the center for the orbiting spiral can be written as
xc = ec cos(α ) x ′c = 0.0
and
y c = ec sin(α ) y ′c = 0.0
Where α is the time dependent angle of rotation of crank and ec is the eccentricity of
the crankshaft.
Therefore equation of moving and fixed spiral can be represented as
x m = ec cos(α ) + (c1′ − c 2′θ ) cos(θ )
(2.17)
y m = ec sin(α ) + (c1′ − c 2′θ ) sin(θ )
x s = (c1 − c 2θ ) cos(θ )
(2.18)
y s = (c1 − c 2θ ) sin(θ )
The volume of the suction process can be evaluated by the volume of gas pockets 1
denoted in figure 2.2 showing outer moving spiral execute orbiting motion with radial
eccentricity e
Area subtended by moving to fixed spiral for suction gas pocket at a particular crank
angle can be given by
As = I m − I s
2π
I m = − ∫ {ec sin(α ) + (c1′ − c 2′θ ) sin(θ )}{(c1′ − c ′2θ ) sin(θ ) + c ′2θ ) cos(θ )}dθ (2.19)
0
2π
I s = − ∫ {(c1 − c 2θ ) sin(θ )}{(c1 − c 2θ ) sin(θ ) + c 2θ ) cos(θ )}dθ
0
Based on the values of constants and we finally arrive at suction volume, Vs
Where H is radial offset between two spirals at zero eccentricity and D is the depth of
the pump.
The volume calculated in this fashion is limited to the limit of integration ±nπ. It is
also true for perfectly meshed spirals. In our problem the spirals are not perfectly
meshed. It contains sealing areas that permits considerable amount of leakage. Figure-
2.3 shows sealing zone A, B and C through which leakage of gas occurs in pocket-1
suction towards the suction inlet as well as outlet towards pocket-3 and pocket-2. The
6
leakage is the function of many parameters viz. tangential pressure gradient,
tangential velocity component of moving spiral, sealing area.
During the process of suction leakage is unavoidable through A, which in turn cause
suction gas dilution or suction volume loss. At the same time compression and
discharge gas pockets pressure and temperature reduce due to leakage and mixing of
gas through various pockets. The evaluation of leakage phenomenon is difficult to
calculate through analytical technique. CFD is one of the tools that can handle such
phenomena.
Alternatively, approximate analysis can be done using integration in r-θ co-ordinates.
Figure 2.3. Location of sealing zone at an intermediate crank angle for various gas
pockets location
7
where b1′ and b2′ are the constants depend on r0 , N and θ
xc = ec cos(α ) x ′c = 0.0
and
y c = ec sin(α ) y ′c = 0.0
Where α is the angle of rotation of crank, which is dependent on time and ec is the
eccentricity of the crankshaft.
b θ
x = (b e 2 ) cos(θ )
s 1 (2.24)
b θ
y = (b e 2 ) sin(θ )
s 1
Area subtended by moving to fixed spiral for suction gas pocket at a particular crank
angle can be given by
As = I m − I s
2π
⎧⎪ b′ θ ⎪⎫⎪⎧ b ′ θ ⎫⎪
I m = − ∫ ⎨ec sin(α ) + (b ′ e 2 ) sin(θ )⎬⎨e 2 (b ′ b2′ sin(θ ) + b ′ cos(θ ))⎬dθ (2.25)
0 ⎪ ⎪⎭⎪⎩ ⎪⎭
1 1 1
⎩
2π b′ θ ⎧⎪ b ′ θ ⎫⎪
I s = − ∫ (b ′ e 2 ) sin(θ )⎨e 2 (b ′ b2′ sin(θ ) + b ′ cos(θ ))⎬dθ
0
1 ⎪⎩ 1 1 ⎪⎭
Suction volume of the logarithmic spiral under similar outer and discharge radius will
be
⎡ b′ 4b ′π b 4b π ⎤
V = ⎢ 1 (e 2 − 1) − 1 (e 2 − 1)⎥ D (2.26)
s ⎣ 4b2′ 4b2 ⎦
For second type of spiral pump where moving spiral is of logarithmic type separated
from stationary spiral by a constant separation distance H
Rewriting equation (2.23) and (2.24) for moving and stationary spirals in (X-Y)
coordinate,
8
b′ θ
x = e c cos( α ) + ( b ′ e 2 )cos( θ )
m 1 (2.27)
b′ θ
y = e c + ( b ′ e 2 )sin( θ )
m 1
b θ
x = (b e 2 − H ) cos(θ )
s 1 (2.28)
b θ
y = (b e 2 − H ) sin(θ )
s 1
Where H is radial offset between two spirals at zero eccentricity.
Suction volume under similar parametric conditions with Archimedean spiral can be
given as
⎡ b ′H 2b ′π − 1 ⎤
V = ⎢ 1 ⎛⎜ e 2 − πH 2 ⎞⎟ ⎥ D (2.29)
s ⎣ b2′ ⎝ ⎠⎦
D is the depth of the pump
Non dimensional
Non Non dimensional suction
suction volume of
dimensional volume of perfectly
No. of perfectly meshed
intake radius meshed Archimedean
Sr RPM. scroll semi-logarithmic
with respect spiral with respect to
No N S wrap spiral with respect to
to Outer pumping capacity of
(N) pumping capacity of
peripheral existing single vane
existing single vane
dimension pump
pump
1 1400 0.8 2.5 1.16 1.07
2 1400 0.72 2.5 1.05 0.95
3 1400 0.68 2.5 0.99 0.91
Table 2.0 Suction Volume of two types of spiral pumps at various intake dimensions
9
Chapter 3
Computation Methodology
Many researchers had tried to solve the spiral pump or similar type of problems by
various methods viz. geometric and thermodynamic modeling, leakage flow through
clearances and heat transfer modeling, Numerical heat transfer and fluid flow through
involute refrigeration spiral compressor etc.
h ∂p ⎛ 2 - σ v 6 k n ⎞
3
⎡ 1 ⎛ ∂h ⎞ ⎛ ∂p ⎞ ⎤ ∂v ⎡ 1 ⎛ ∂m i ⎞ ∂Q ⎤
⎢ ⎜ ⎟ −⎜ ⎟ ⎥ − ⎢ ∑⎜ ⎟(h i − h ) + ⎥
∂T ⎣ v ⎝ ∂v ⎠ T ⎝ ∂v ⎠ T ⎦ ∂θ ⎣ v c ⎝ ∂θ ⎠ ∂θ ⎦
=− (3.02)
∂θ ⎛ ∂p ⎞ 1 ⎛ ∂h ⎞
⎜ ⎟ − ⎜ ⎟
⎝ ∂ T ⎠ v v ⎝ ∂T ⎠ v
Where h is the enthalpy, mi is the mass flow rate.
Cui et al. [6] had done numerical analysis of flow through compressor for refrigerant
fluid in which he analyzed using fixed grid type control volume in three-dimensional
frame.
We have modeled governing flow equation using kinetic flux vector splitting of the
Boltzman equation and mapped the equation to euler level considering moving
boundary and moving nodes. The equation is discretized using least square technique
which is capable of working on any type of mesh. The equation is further modified for
capturing node movement under viscous flow scenario.
10
Mahendra and Deshpande [18], [19] had further expanded LSKUM 2D/3D for
viscous flow for aerodynamic problem and also solved for problems related to
strongly rotating flow using LSKUM 2D.
Kulkarni and Deshpande[16] extended the LSKUM to solve moving node Euler
equation for pitching motion of aerofoil known as LSKUM-MN solver. Ramesh and
Deshpande[22] further carried the work on LSKUM-MN.
In the present study we have solved the current problem of flow through spiral pump
we are trying to extend moving node LSKUM for viscous flow application.
In the present approach using least squares kinetic upwind method (LSKUM) we
address these issues in different way where many of the difficulties faced by the
conventional methods are circumvented. LSKUM is a kinetic theory based upwind
Euler solver. This method has the capability to work on any type of mesh or even on
an arbitrary distribution of points or nodes. The motivation of the present work was to
extend the method to moving node without involving any transformation of equation
of motion to a non-inertial frame. Also general formulation is required in the sense if
there is no node movement, it must automatically reduced to that of stationary nodes.
Such a type of formulation could then work on any grid in which each grid point
would have arbitrary grid velocity. The method can be applied to multi moving
surfaces and alternatively compressing and expanding flow domain viz. pumps,
compressors without interpolating the solution from moving grid to background
stationary grids.
To obtain best predictability mesh free Least Squares Kinetic Upwind Method for
moving grid developed by Ramesh and Deshpande [6] is employed to solve
accurately for a given geometry with variable node velocity. The viscous part is
treated with full stencil manner. The first part of the simulation is to prepare the
domain, generate mesh, model fluid properties, and define boundary condition. For
every real time, the flow domain and velocities change continuously. The code is
tested with the experimental result for pumping speed, temperature and pressure
distribution of existing spiral pump.
In the present work; flow simulation has been done for existing spiral geometry with
radial clearances under operating compression ratio. The study was further extended
to various spiral geometries at different compression ratios. Node velocities from
stationary to moving spiral can be varied linearly or exponentially. The study can be
further extended for varying radial clearances
11
3.2.1 Least Square Kinetic Upwind Method
The present work uses least squares kinetic upwind method (LSKUM), which is a
meshless or grid free method. We know briefly describe LSKUM. In case of finite
difference methods the above equation is solved by discretising the various
derivatives along the co-ordinate directions. Finite volume method is based on
integral form of governing equations. However, if we are given an arbitrary
distribution of points without any grid structure associated with these points, it will be
difficult to discretise the derivatives. With the least squares approach of Ghosh [14],
spatial derivatives fx, fy of f can be discretised in terms of the data at the neighbouring
points or nodes. Consider arbitrary n points surrounding a point Po as shown in Fig
3.1
Po f1 X
fi fn
We give briefly the analysis due to Ghosh and Deshpande [14]. Taylor series around
“Po” for any quantity f gives us
Δf i = Δxi f xo + Δyi f yo + h.o.t., i = 1,..., n , h.o.t. = higher order terms (3.03)
E = ∑ (Δf i − f xo Δxi − f yo Δy i ) ,
n
(3.04)
i =1
gives the following first order accurate least squares formulae for the gradients
f xo(1) =
∑ Δy ∑ Δx Δf − ∑ Δx Δy ∑ Δy Δf
2
i i i i i i i
∑ Δx ∑ Δy − (∑ Δx Δy )
2 2 2
i i i i
(3.05)
f yo(1) =
∑ Δx ∑ Δy Δf − ∑ Δx Δy ∑ Δx Δf
2
i i i i i i i
∑ Δx ∑ Δy − (∑ Δx Δy )
2 2 2
i i i i
Where Σ represents the summation over all points in the neighbourhood N(Po) of Po.
The formulae given in equation (3.05) can now be used to obtain the point values of
fxo and fyo throughout the field.
Let us now study how upwinding is enforced in LSKUM by stencil subdivision.
Consider a 2-D linear hyperbolic partial differential equation for scalar f .
12
∂f ∂f ∂f
+ v1 + v2 =0 (3.06)
∂t ∂x ∂y
f (t + Δt , x, y, v1 , v2 ) = f (t , x − v1Δt , y − v2 Δt , v1 , v2 )
Y Y
N1(Po)
X X
N2(Po)
Y Y
N4(Po)
X X
N3(Po)
∂f v1 + v1 ⎛ ∂f ⎞ v1 − v1 ⎛ ∂f ⎞ v 2 + v 2 ⎛ ∂f ⎞ v 2 − v 2 ⎛ ∂f ⎞
+ ⎜ ⎟+ ⎜ ⎟+ ⎜⎜ ⎟⎟ + ⎜⎜ ⎟⎟ = 0 (3.07)
∂t 2 ⎝ ∂x ⎠ 2 ⎝ ∂x ⎠ 2 ⎝ ∂y ⎠ 2 ⎝ ∂y ⎠
13
Replacing the spatial derivatives by discrete least square approximation we get
∂f v1 + v1 v1 − v1
∂t
+
2
{ }
f xo N1 ( P0 ) +
2
f xo N 2 ( P0 ) { }
(3.08)
v2 + v2 v2 − v2
+
2
{ }
f yo N ( P ) +
3 0 2
f yo N ( P ) = 0
4 0
{ }
v1 + v1
The coefficient
2
{ }
of the term f xo which appears in equation (3.09) is always
positive for v1>0, while it is zero for v1<0. This indicates that least square evaluation
{ }
of derivative f xo at node Po for v1>0 should use data at nodes to the left of Po i.e.
based on the sub-stencil N1(Po) (See Fig.1.3.). The derivative evaluation is based on
N1(Po), N2(Po), N3(Po) and N4(Po) and is represented as f xo N1 ( P0 ) for v1>0, { }
{f }
)
xo N 2 ( P0 ) for v1<0, {f yo }N
3 ( P0 )
{ }
for v2>0 and f yo N 4 ( P0 )
for v2<0.
Above analysis can be used to obtain state update based on first order
LSKUM. Discretising the time derivative to first order and taking Ψ-moment of the
equation (3.08) we get
U n +1 = U n
⎡⎧ ∂ n
⎧∂
n
⎤
− Δt ⎢ ⎨ GX ⎬ (
+ ⎫
) + ⎨ GX ⎬− ⎫
( ⎥ ) (3.09)
⎢⎣ ⎩ ∂x ⎭ N1 ( Po ) ⎩ ∂x ⎭ N 2 ( Po ) ⎥⎦
⎡⎧ ∂ + ⎫
n
⎧∂ − ⎫
n
⎤
− Δt ⎢ ⎨
∂y
(
GY ⎬ ) +⎨ GY ⎬ ( ⎥ )
⎣⎢ ⎩ ⎭ N 3 ( Po ) ⎩ ∂y ⎭ N 4 ( Po ) ⎦⎥
where
⎧∂
n ⎡ ∑ Δy 2 ∑ Δx Δ GX + n − ∑ Δx Δy ∑ Δy Δ GX + ( ) ( ) n
⎤
⎨ GX ⎬(
+ ⎫
)
=⎢ i
i i i i i i i i i i ⎥
⎩ ∂x ⎭ N1 ( Po ) ⎢
⎣ ∑i Δxi2 ∑i Δyi2 − ∑i Δxi Δyi
2
( ) ⎥
⎦ i∈N1 ( Po )
⎧∂
n ⎡ ∑ Δy 2 ∑ Δx Δ GX − n − ∑ Δx Δy ∑ Δy Δ GX − ( ) ( ) n
⎤
(
− ⎫
⎨ GX ⎬ )=⎢ i
i i i i i i i i i i ⎥
⎩ ∂x ⎭ N 2 ( Po ) ⎢
⎣ ∑i Δxi2 ∑i Δyi2 − ∑i Δxi Δyi
2
( ) ⎥
⎦ i∈N 2 ( Po )
⎧∂ + ⎫
n
(
⎡ ∑ Δx 2 ∑ Δy Δ GY + n − ∑ Δx Δy ∑ Δx Δ GY + ) ( ) n
⎤
⎨ GY ⎬( ) =⎢ i
i i i i i i i i i i ⎥
⎩ ∂y ⎭ N 3 ( Po ) ⎢⎣ ∑i Δxi ∑i Δyi − ∑i Δxi Δyi
2 2 2
( ) ⎥
⎦ i∈N3 ( Po )
⎧∂ − ⎫
n
(
⎡ ∑ Δx 2 ∑ Δy Δ GY − n − ∑ Δx Δy ∑ Δx Δ GY − ) ( ) n
⎤
⎨ GY ⎬( )=⎢ i
i i i i i i i i i i ⎥
⎩ ∂y ⎭ N 4 ( Po ) ⎢⎣ ∑i Δxi ∑i Δyi − ∑i Δxi Δyi
2 2 2
( ) ⎥
⎦ i∈N 4 ( Po )
(3.10)
14
(
where Δ GX ± ) = (GX ) − (GX )
n
i
± n
i
± n
o
(
and Δ GY ± ) = (GY ) − (GY )
n
i
± n
i
± n
o
±
Here Δt is the time step and GX and GY ± represent split inviscid fluxes. The
expressions for the split fluxes are given in Appendix-A.
Here let us describe the formulation of 2-D LSKUM moving node scheme.
2-D Boltzmann equation can be re-written including collision function from the
equation (3.06)
∂f ∂f ∂f
+ v1 + v2 = J(f, f ) (3.10)
∂t ∂x ∂y
ρ β I
F = exp[ − β(v1 − u1 ) 2 − β(v 2 − u 2 ) 2 − ] (3.11)
I0 π I0
1
Where β = , ρ is the fluid density, I is internal energy variable, I 0 is the
(2RT)
2 −γ
internal energy due to non-translational degree of freedom, I 0 = RT and u1
γ −1
and u 2 are the Cartesian components of the fluid velocity, R is the gas constant and
T is the absolute temperature of the fluid.
Therefore Boltzmann equation within the euler limit can be written as equation (3.06)
∂f ∂f ∂f
+ v1 + v2 =0
∂t ∂x ∂y
Now let w1 and w2 represent the Cartesian components of the velocity of any
moving node.
In order to deal with problem involving moving nodes we define the derivative of
F along the path of the node as
15
⎛ ∂f ⎞ ⎛ ∂f ∂f ∂f ⎞
⎜ ⎟ = ⎜⎜ + w1 + w2 ⎟. (3.12)
⎝ ∂t ⎠ mov ⎝ ∂t ∂x ∂y ⎟⎠
⎛ ∂f ⎞
Substituting ⎜ ⎟ from equation (3.09)
⎝ ∂t ⎠
⎛ ∂f ⎞ ∂f ∂f
⎜ ⎟ + (v 1 − w1 ) + (v 2 − w 2 ) =0 (3.13)
⎝ ∂t ⎠ mov ∂x ∂y
⎛ ∂f ⎞ ∂f ∂f
⎜ ⎟ + v1 + v2 =0 (3.14)
⎝ ∂t ⎠ mov ∂x ∂y
This is the 2D Boltzmann equation for a moving node. Splitting v1 and v 2 into
positive and negative parts and discretising the time derivative to first order in the
above equation, the update scheme for the distribution F as
⎛ v 1 + v 1 ∂f v 1 − v 1 ∂ f v 2 + v 2 ∂f v 2 − v 2 ∂f ⎞
F n +1 = F n − Δt ⎜⎜ + + + ⎟
⎟ (3.15)
⎝ 2 ∂ x 2 ∂ x 2 ∂ y 2 ∂ y ⎠
n
⎛ ∂GX m+ ∂GX m− ∂GYm+ ∂GYm− ⎞
U = U − Δt ⎜⎜
n +1 n
+ + + ⎟
⎟ (3.16)
⎝ ∂x ∂y ∂x ∂y ⎠
where
T
⎡ v + v2 ⎤
2 2
Where ψ = ⎢1 v1 v 2 I+ 1 ⎥
⎣⎢ 2 ⎦⎥
∞ ∞ ∞
ψ , F ≡ ∫ dI ∫ dv1 ∫ dv 2 ψF ≡ U
0 −∞ −∞
v1 +|v1 |
ψ, F ≡ GX m+
2
v1 −|v1 |
ψ, F ≡ GX m−
2
v 2 +|v 2 |
ψ, F ≡ GYm+
2
16
v 2 −|v 2 |
ψ, F ≡ GYm−
2
the split fluxes for a moving node. The moving split fluxes are given by the following
expressions,
G m± = AG s± (3.17)
Where Gm± represent the split fluxes for a moving node, G s± represent the split fluxes
which are similar to those for a static node except that the velocity components in this
case are relative to the node velocity and matrix A transforms the fluxes to moving
node. The transformation matrix A is given by
⎡ 1 0 0 0⎤
⎢ w1 1 0 0 ⎥⎥
⎢
A=⎢ w2 0 1 0⎥ (3.18)
⎢w 2 + w 2 ⎥
⎢ 1 2
w1 w2 1⎥
⎣⎢ 2 ⎦⎥
The expressions for the split fluxes G s± are as follows. The x-components of split
fluxes are given by
⎡ {
ρ u1 A1± ± B1 } ⎤
⎢ ⎧⎪⎛ P ⎥
⎡GX (1) ⎤
±
⎢ 2 ⎞ ⎫ ⎥
⎢ ⎥ ρ ⎨⎜⎜ + u1 ⎟⎟ A1± ± u1B1 ⎬
± ⎢ ⎪⎩⎝ ρ ⎥
⎢GX (2) ⎥ =⎢
⎠ ⎭
⎥
⎢GX ± (3) ⎥ ⎢ { ±
ρ u1u 2 A1 ± u 2 B1 } ⎥
(3.19)
⎢ ⎥ ⎢ ⎧⎪ ⎛ 2γ p
±
⎢⎣GX (4) ⎥⎦ ⎞A ±
⎛ γ +1 p ⎞ B ⎫⎥
⎢ ρ ⎨u1 ⎜⎜ +| u |2 ⎟⎟ 1 ± ⎜⎜ +| u |2 ⎟⎟ 1 ⎬⎥
⎢⎣ ⎪⎩ ⎝ γ − 1 ρ ⎠ 2 ⎝ γ −1 ρ ⎠ 2 ⎭⎥⎦
⎡ { }
ρ u 2 A2± ± B 2 ⎤
⎡GX ± (1) ⎤ ⎢
⎢
{ ρ u1u 2 A2± ± u1B 2} ⎥
⎥
⎢ ± ⎥ ⎢ ⎧
⎪ ⎛ P ⎞ ⎫ ⎥
⎢GX (2) ⎥ = ⎢ 2
ρ ⎨⎜⎜ + u 2 ⎟⎟ A2± ± u 2 B 2 ⎬ ⎥ (3.20)
⎢GX ± (3) ⎥ ⎢ ⎪⎩⎝ ρ ⎠ ⎭ ⎥
⎢ ⎥ ⎢
± ⎧
⎢⎣GX (4) ⎥⎦ ⎢ ⎪ ⎛ 2γ p ⎞A ±
⎛ γ +1 p ⎞ B ⎫⎥
ρ ⎨u 2 ⎜⎜ +| u |2 ⎟⎟ 2 ± ⎜⎜ +| u |2 ⎟⎟ 2 ⎬⎥
⎢⎣ ⎪⎩ ⎝ γ − 1 ρ ⎠ 2 ⎝ γ −1 ρ ⎠ 2 ⎭⎥⎦
1 ± erfS1 1 ± erfS 2
A1± = , A2± = ,
2 2
17
e − S1 e − S2
2 2
B1 = , B2 = , S1 = u1 β , S 2 = u 2 β,
2 πβ 2 πβ
2 2 1
| u |2 = u1 + u 2 , β =
2RT
Viscous terms are discretised using least squares on a full stencil hence update
equation (3.13) can be modified for viscous flow scenario as under.
n
⎛ ∂GX m+ ∂GX m− ∂GYm+ ∂GYm− ∂GX V ∂GYV ⎞
U n +1
= U − Δt ⎜⎜
n
+ + + + + ⎟
⎟ (3.21)
⎝ ∂x ∂y ∂x ∂y ∂x ∂y ⎠
⎡ 0 ⎤
⎢ − τ XX ⎥
GX V = ⎢ ⎥ (3.22)
⎢ − τ XY ⎥
⎢ ⎥
⎣ − u1τ XX − u 2τ XY + q X ⎦
⎡ 0 ⎤
⎢ − τ XY ⎥
GYV = ⎢ ⎥ (3.23)
⎢ − τ YY ⎥
⎢ ⎥
⎣ − u1τ XY − u 2τ YY + qY ⎦
Where u1 and u 2 are the velocity components in Cartesian frame. The stress terms
and heat flux vectors are defined as
∂u1 ∂u
τ XX = (λ + 2μ ) +λ 2
∂x ∂y
⎛ ∂u ∂u ⎞
τ XY = μ ⎜⎜ 1 + 2 ⎟⎟
⎝ ∂y ∂x ⎠
∂u ∂u
τ YY = (λ + 2μ ) 2 + λ 1
∂y ∂x
2μ
Where λ = −
3
∂T
q X = −k
∂y
∂T
q Y = −k
∂x
18
3.2.3 Treatment of boundary condition for moving solid wall
Boundary condition at the moving wall can be implemented in different ways. It can
be based on specular reflection principle as suggested by Ramesh and Deshpande
[22]. Alternatively boundary condition can be obtained full stencil manner from
continuity equation. In no slip boundary condition velocities are same as that of
moving solid wall.
Splitting v1 and v 2 into positive and negative part update formula can be written as
n +1 n +1 n +1
ψ, f boundary ≡ ψ, FI ∪ FR ,
where
⎛ v + [v1 ] ∂f v1 − [v1 ] ∂f
n
n +1 n ∂f ⎞
FI = FI − Δt ⎜⎜ 1 + + v2 ⎟ for v 2 < 0 (3.24)
⎝ 2 ∂x 2 ∂x ∂y ⎟⎠
= F I (v1 ,−v1 ) for v 2 > 0 .
n +1 n +1
FR
Final update formula will come from
n
n +1 ⎛ ∂GX m+ − (l) ∂GX m− − (l) ∂GYm− − (l) ⎞
(l) − 2Δt ⎜⎜ ⎟⎟
n
U boundary (l) = U boundary + + (3.25)
⎝ ∂x ∂y ∂y ⎠
for l = 1,4 ,
= w1 for l = 2
= w2 l = 3
G m± ± = AbG s± ±
G m± ± represents in a compact form the various quadrant wise split fluxes for a moving
node,
19
G s± ± represents in a compact form the various quadrant wise split fluxes which are
similar to that of a static node except that the velocity components in this case are
relative to the node velocity and matrix Ab converts the static fluxes to the moving
fluxes. Matrix Ab is given by
⎡ 1 0 0 0⎤
⎢ w1 1 0 0 ⎥⎥
⎢
Ab = ⎢ w2 0 0 0⎥
⎢w 2 + w 2 ⎥
⎢ 1 2
w1 w2 1⎥
⎣⎢ 2 ⎦⎥
(3.26)
⎡ { }
ρA 2± u1 A1± ± B1 ⎤
⎢ ⎧ ⎥
⎡GX ± ± (1) ⎤ ⎢ ± ⎪⎛ P 2 ⎞ ±
⎫ ⎥
⎢ ⎥ ⎢
ρA ⎨⎜⎜ + u1 ⎟⎟ A1 ± u1 B1 ⎬ ⎥
ρ
2
±±
⎢GX (2) ⎥ = ⎢ ⎪⎩⎝ ⎠ ⎭
⎥
⎢GX ± ± (3) ⎥ ⎢ { }{
ρ u1 A1± ± B1 u 2 A 2± ± B 2 } ⎥
⎢ ⎥ ⎢ ⎧ ±
⎣⎢GX (4) ⎦⎥ ⎢ ρA ± ⎪⎨u ⎛⎜ 2γ p +| u |2 ⎞⎟ A1 ± ⎛⎜ γ +1 p +| u |2 ⎞⎟ B1 ± 1 u B ± u A ± ± B ⎫⎥
{ }
±±
1⎜ ⎟ 2 ⎜ γ −1 ρ ⎟ 2 2 2 2 1 1 1 ⎬⎥
⎪⎩ ⎝ γ −1 ρ
2
⎢⎣ ⎠ ⎝ ⎠ ⎭⎥⎦
(3.27)
⎡ { }
ρA 2± u 2 A 2± ± B 2 ⎤
⎢ ⎧⎪⎛ P ⎥
⎡GY ± ± (1) ⎤ ⎢ 2 ⎞ ⎫ ⎥
⎢ ⎥ ⎢ ρA 2± ⎨⎜⎜ + u 2 ⎟⎟ A 2± ± u 2 B 2 ⎬
±±
⎪⎩⎝ ρ ⎥
⎢GY (2) ⎥ = ⎢ ⎠ ⎭
⎥
⎢GY (3) ⎥ ⎢
± ±
{ }{ }
ρ u 2 A 2± ± B 2 u 2 A 2± ± B 2 ⎥
⎢ ⎥
⎢⎣GY (4) ⎥⎦ ⎢⎢ ρA ± ⎧⎪u ⎛⎜ 2γ p +| u |2 ⎞⎟ A 2 ± ⎛⎜ γ +1 p +| u |2 ⎞⎟ B 2 ± 1 u B ± u A ± ± B ⎫⎥
±
{ }
±±
2 ⎨ 2⎜ ⎟ ⎜ ⎟ 2 2 2 2 2 2 2 ⎬⎥
⎢⎣ ⎪⎩ ⎝ γ −1 ρ ⎠ 2 ⎝ γ −1 ρ ⎠ ⎭⎥⎦
(3.28)
20
Chapter 4
Application of LSKUM-MN-NS solver for spiral geometry
We have selected two types of geometry of the spiral for our analysis
1) Archimedean spiral
2) Logarithmic spiral
Archimedean spiral geometry has been identified by the mathematical equation
r = c1 + c2 θ (4.1)
Logarithmic spiral geometry has been identified by the mathematical equation
r = C 3 e C 4θ (4.2)
Where C1 , C 2 , C 3 and C 4 are constants evaluated based on initial and final radii of
the spirals and angle of the spirals.
r −r
c2 = − max min (4.4)
θ max − θ min
θmax − θmin
c3 = rmax θmax −θmin rmin θmax −θmin (4.5)
⎛r ⎞
− log ⎜⎜ max ⎟⎟
c4 = ⎝ rmin ⎠
(4.6)
θ max − θ min
21
Where ec is the eccentricity of the crankshaft, Δt is the real time for which spiral
60Δθ
is orbiting and is the function of orbiting angle θ given by Δt =
2πN S
22
One of the approach by Ooi and Zhu [15] to attempt refrigeration compressor
problem moving and deforming grid system were generated by an algebraic grid
generation by two boundary technique based on transfinite interpolation technique
followed by adaptation with the arbitrary mesh deformation.
Grid free nature of the LSKUM makes it capable of working on distorted or
highly skewed mesh with large variation of cross section area. This coupled with
least square for moving node further enhances the capability to capture the
distorted moving mesh. This advantage of the scheme is suitably utilized to get
point distribution containing 21600 points obtained from a structure grid. There
are 1800 points on the spiral body in theta direction and 12 points in the radial
direction.
Sealing zone A
Zone B
Mesh Distortion
Mesh Distortion
23
Figure-4.2 Grid on computational domain showing distortion of nodes due to node
movement
4.2 Assumptions
Study was carried out with the following assumptions:
1) Since the working chamber has a long and narrow geometry, the main flow
direction is assumed to be along the spiral wobbling direction i.e. the flow can
be simplified as a two dimensional problem.
2) The working gas is assumed to be in a single phase and behaves as an ideal
Gas.
3) Gas is calorifically perfect i.e. constant pressure specific heat and other
transport property remains constant.
4) Gravity forces are negligible as compared to tangential pressure gradient.
5) Continuum hypothesis prevails
24
3) In order to find leakage flow at various inlet pressure condition; outflow with
back pressure boundary condition and at inlet open boundary condition must
be prevailed.
4) No slip boundary condition exists in the wall.
5) Adiabatic, Heat flux and isothermal boundary condition can be applied to the
wall. When cooling is provided average heat flux boundary condition is
implemented based on experimental data.
For average heat flux, equation can be written as n.Grad( t ) = q&
In designing multi vane spiral pump cooling is inadequate hence as a
conservative approach adiabatic boundary condition is implemented in a view
to check condensable process gas should neither condense in the process of
expansion nor dissociate in the compression process.
For adiabatic condition, equation can be written as n.Grad( t ) = 0
25
Chapter 5
Results and Discussion
Three types of test cases are studied here;
1) Pumping of process gas through single vane spiral pump under inflow and outflow
boundary condition in order to check the volumetric pumping capacity of the pump.
Heat flux boundary condition is implemented.
2) Pumping of process gas through single vane spiral pump under actual operating
pressure condition i.e. inlet with inflow open boundary condition outlet with outflow
back pressure boundary condition are prevailed in order to validate the solver for
volumetric pumping and gas temperature distribution. Average heat flux boundary
condition is implemented based on practical data.
3) Pumping of process gas through multi vane spiral pump under inflow and outflow
boundary condition in order to predict volumetric pumping capacity and temperature
distribution of the pump. Adiabatic boundary condition is implemented.
26
5.1 Results:
Case 1)
Spiral pump parameter: Single vane with 3-wrap spiral
Non-dimensional volumetric flow rate: 1.0
Non-dimensional rotational speed: 1.0357
Boundary Condition:
o Inlet: Inflow B.C
o Outlet: Outflow B.C
o Wall: No slip, Heat flux B.C
pr pr
1.14625 1.17589
1.12424 1.15105
1.10223 1.12621
1.08023 1.10137
1.07653
1.05822
1.05169
1.03621
1.02684
1.01421 1.002
0.9922 0.977161
0.970193 0.952319
0.948186
pr
pr
1.19468
1.09338
1.16651 1.06985
1.13835 1.04632
1.11019 1.02279
1.08202 0.999261
1.05386 0.97573
1.02569 0.952199
0.997526 0.928668
0.969361 0.905137
0.941196 0.881606
27
t
1.03945
1.03072
1.022
1.01327
1.00454
0.995808
0.987078
0.978349
0.96962
0.960891
Pressure and temperature rise of the gas pockets due to gradual compression from
inlet to outlet are associated with heat transfer from the spiral to surrounding oil.
Average heat flux boundary condition is implemented in both the spiral walls. Above
figure 5.2 shows the volume changes of the gas pockets as a function of the crank
angle. The temperature with in various gas pockets does not change monotonically
owing to dilution and leakage of gas at various gas pockets. Normally single vane
spiral pump capable of handling high compression ratio owing to presence of multiple
sealing areas inside the orbital spiral. For high compression ratio pumping of process
gas backpressure boundary condition is implemented.
28
5.2 Results
Case 2):
Spiral pump parameter: Existing single vane 2.5 wrap spiral
Pressure ratio: 100; 5
Non-dimensional volumetric flow rate: 1.0
Non-dimensional rotational speed: 1.0357
Boundary Condition:
o Inlet: Open Boundary
o Outlet: Outflow B.C with backpressure
o Wall: No slip, Heat flux B.C
pr pr
5.35 117
4.86667 104.556
4.38333 92.1111
3.9 79.6667
3.41667 67.2222
2.93333 54.7778
2.45 42.3333
1.96667 29.8889
1.48333 17.4444
1 5
Fig-5.3 Non-Dimensional Pressure plot inside the spiral pump for compression ratio
5.0 and 100.0 respectively at different intermediate crank angle
Sealing A
Sealing B
Zoomed View
Figure-5.4 Stream line plot inside the spiral pump showing leakage at the suction side
and through two sealing areas respectively at intermediate crank angle for a coarse
grid.
29
Figure-5.5 Outline of newly designed spiral pump showing the zone of computation
5.4 Result
Case 3):
Spiral pump parameter: Newly designed multi vane-spiral
Non-dimensional rotational speed: 1.0357
Nominal volumetric flow rate: 2.4
Boundary Condition: Inlet-Inflow B.C
Outlet-Outflow B.C
Wall: No slip, Adiabatic wall B.C
30
pr
1.0218
1.0169
1.012
1.00709
1.00219 pr
0.997284 1.05445
0.99238 1.04379
0.987476 1.03312
0.982572 1.02246
0.977668 1.01179
1.00113
0.990466
0.979802
0.969138
0.958473
pr pr
1.05125 1.04011
1.04006 1.03257
1.02888 1.02503
1.01769 1.0175
1.0065 1.00996
0.995309 1.00242
0.98412 0.994886
0.972932 0.987348
0.961743 0.979811
0.950554 0.972274
Figure-5.6 Non-Dimensional Pressure plot inside the spiral pump for crank angles
of 0,90,180,270 degree
31
t
1.02649
1.02101
1.01553
1.01004
1.00456
0.999079
0.993597
0.988115
0.982634
0.977152
The multi-vane spiral pump is tested with out any cooling medium around the spirals.
Therefore adiabatic wall boundary condition is implemented to test the integrity of
process medium. In practice some amount of heat conduction through spiral is
unavoidable to the surrounding. Maximum Non-dimensional temperature in this
method is obtained 1.06 for any crank angle and pumping speed is twice as that of
single vane pumps and is with good agreement with experimental result.
Pumping speed
Pumping speed at three different suction pressures with in plant operating zone is
predicted via calculation of leakage through suction gas pocket. Initial experiment
was done by air/N2 for validation of theoretical results.
32
Pumping curve
Non-dimensional 2.4
pumping speed 2.2
2
1.8 Experiment
1.6
Numerical
1.4
1.2
1
0.4 0.9 1.4 1.9
Non-Dimensional Inlet pressure
Figure-5.8 Non-Dimensional pumping speed curve with inlet pressure of multi vane
pump for air
From the Figure 5.7 it is evident that numerical prediction of pumping speed is
slightly higher than that of experimental result. This is due to the assumption of
perfect sealing in the axial direction; Pressure losses during the passage of gas
through pump and various valves are not taken into consideration. Narrow pressure
range is selected due to the narrow operation zone of the plant and also validity of
continuum hypothesis is questionable at lower pressure range.
33
Chapter 5
Conclusion and further scope of work
In spite of many limitations, the main focus of our analysis is to get desired pumping
speed at stipulated temperature range. Temperature distribution is more dependent on
spiral geometry and speed of the moving spiral. The mass flow rate of leakage in
various gas pockets is not enough to alter the temperature distribution significantly.
34
References
3. Arora, Konark et. al. “Weighted least square kinetic upwind method for
computation of flow through blade passage with KPBC”, JCFD, February
2006.
8. Deshpande S.M., “Second order accurate kinetic theory based method for
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Hampton, VA, (1986).
9. Deshpande S.M., “Kinetic Theory based new upwind method for inviscid
compressible flows”, AIAA paper. (1995)
10. Deshpande S.M., “Grid Free Kinetic Upwind Method and its Applications to
Strongly Rotating Flows”, INS conference, 2007.
35
14. Ghosh A.K., Deshpande S.M.,”A robust least square kinetic upwind scheme
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36
APPENDIX A
ρ ⎧ B1 ⎫
GX ± (1) = ±
⎨s1 A1 ± ⎬
β ⎩ π⎭
ρ ⎧⎛ 2 1 ⎞ ± B1 ⎫
GX ± (2 ) = ⎨⎜ s1 + ⎟ A1 ± s1 ⎬
β ⎩⎝ 2⎠ π ⎭
ρ ⎧ B ⎫
GX ± (3 ) = s 2 ⎨s1 A1± ± 1 ⎬
β ⎩ π⎭
ρ ⎧ ± ⎛ s1γ ⎞ B ⎛ γ +1 ⎞⎫
GX ± (4 ) = ⎨ A1 ⎜⎜ + s1 s 2 ⎟⎟ ± 1 ⎜⎜ + s 2 ⎟⎟⎬
⎩ ⎝ γ −1 π ⎝ 2 (γ − 1)
3
⎠ ⎠⎭
2β 2
ρ ⎧ B2 ⎫
GY ± (1) = ±
⎨s 2 A2 ± ⎬
β ⎩ π⎭
ρ ⎧ B ⎫
GY ± (2 ) = s1 ⎨s 2 A2± ± 2 ⎬
β ⎩ π⎭
ρ ⎧⎛ 1⎞ B ⎫
GY ± (3 ) = ⎨⎜ s 22 + ⎟ A2± ± 2 s 2 ⎬
β ⎩⎝ 2⎠ π ⎭
ρ ⎧ ± ⎛ s2γ ⎞ B ⎛ γ +1 ⎞⎫
GY ± (4 ) = ⎨ A2 ⎜⎜ + s 2 s 2 ⎟⎟ ± 2 ⎜⎜ + s 2 ⎟⎟⎬
⎩ ⎝ γ −1 π ⎝ 2 (γ − 1)
3
⎠ ⎠⎭
2β 2
Where
1 + erf ( s i ) e − si
2
37
APPENDIX B
The expressions for the viscid split fluxes, in terms of the flow variables, are given
below.
±
GX IV = GX I± + GX V±
GY IV± = GY I± + GYV±
ρ ⎧ B1 ⎛ τ XX ⎞⎫
GX V± (1) = ⎨± ⎜− − q xηs1 ⎟⎬
β ⎩ π ⎝ 2 ⎠⎭
ρ ⎧ τ xx ± B1 ⎫
GX V± (2) = ⎨− A1 ± q xη ⎬
β⎩ 2 π ⎭
ρ ⎧ τ xy ± B1 ⎛ τ xx q y ⎞⎫
GX V± (3) = ⎨− A1 ± ⎜⎜ − s2 − q xηs1s2 + η ⎟⎬
β⎩ 2 π ⎝ 2 2 ⎟⎠⎭
ρ
GX V± (4) = {A1± (− τ xx s1 − τ xys2 + q x )}
3
2β 2
ρ ⎧⎪ B1 ⎛ ⎛3 − γ ⎞ τ ⎛ 3γ − 1 ⎞ ⎞⎫⎪
+ ⎨± ⎜ − q x s1 ⎜⎜ + ηs22 ⎟⎟ − xx ⎜⎜ + s22 ⎟⎟ + q y s2η ⎟⎟⎬
⎜
π ⎝ 2γ ⎝ 2(γ − 1)
3
2β ⎪⎩
2
⎝ ⎠ 2 ⎠ ⎠⎪⎭
38
The y-component of the viscid split fluxes in 2-D are given by
ρ ⎧ B 2 ⎛ τ yy ⎞⎫
GY V± (1) = ⎨± ⎜⎜ − − q yηs2 ⎟⎟⎬
β ⎩ π ⎝ 2 ⎠⎭
ρ ⎧ τ xy ± B 2 ⎛ τ xx q ⎞⎫
GY V± (2) = ⎨− A2 ± ⎜− s1 − q yηs1s2 + x η ⎟⎬
β⎩ 2 π ⎝ 2 2 ⎠⎭
ρ ⎧ τ yy ± B 2 ⎫
GY V± (3) = ⎨− A2 ± q yη ⎬
β⎩ 2 π ⎭
ρ
GYV± (4) = {A2± (− τ xys1 − τ yys2 + qy )}
3
2β 2
ρ ⎧⎪ B 2 ⎛ ⎛3 − γ ⎞ τ yy ⎛ 3γ − 1 ⎞ ⎞⎫⎪
+ ⎨± ⎜ − q y s2 ⎜⎜ + ηs12 ⎟⎟ − ⎜⎜ + s12 ⎟⎟ + q x s1η ⎟⎟⎬
⎜
π ⎝ 2γ ⎝ 2(γ − 1)
3
2β ⎪⎩
2
⎝ ⎠ 2 ⎠ ⎠⎪⎭
where
γ − 1 ± 1 ± erf (si )
2
e −s i
η= , Ai = , Bi = , si = ui β for i = 1,2
γ 2 2
and s 2 = s12 + s22
τ αβ qα β
τ αβ = , qα = for α , β ∈ x,y
p p
39