“| + & oe a WELDING CHECKLIST i 1. BEFORE WELDING COMMENCES \ - . a) documentation - _—_welding procedure approvals) ‘welder approvals ) to code ‘weld map or drawing, Le. where the welds are, : sizes etc. weld identification 'spection procedures ‘ NDE procedures pre/post weld heat treatment procedures ~ methods, temperatures, times etc. by materials: consumables - correct specification correct storage and baking controlled issue and return - batch identification parent - correct specification 7 » identification ~ transference of cast a marke forming activity procedures - rolling, pressing ©) weld preparations ~ correct for the job machined or flame cut ~ note grinding sheared - thin plate ~ work hardened accurate and within tolerance forming activity procedures d) ._ fit up for welding - accuracy of fit up ~ misalignment tack welding ~ incorporated in weld? safety — preheat manipulators etc. \fs0, procedure approval, welder qualific preheat and its maintenance/monitering ) welding equipment - maintenance and calibration condition corract consumables (wite, flux, gas) » flux recirculation system (SAW)2 DURING WELDING a) ») 9) 3) 2) f 9 n) i) correct parameters and monitoring equipment WPS at the work-place inter-run cleanliness inter run quality interpass temperature consumable control maintenance of preheat? process control NDE regime welding records and maintenance of weld maps WELDING COMPLETION a) b °) ] °) visual inspection and records NDE: working to procedure + Calibrated equipment records PWHT if require furnace or local {temp gradients) compliance with code recording of times and temperatures thermocouple positions Final testing: hydraulic test procedure leak test procedure proofiload test procedure : functional test procedure NDE Cleaning, painting, preservation, packing Final documentation package: WPS, WPAR wa Consumabie cers Material certs Inspection reports NDE reports/test reporis Heat treatment records Welding records Certificate of compliance authorised signaturesMy dubis as a welding «specter wereng fo BS 2683 can be git wlo thee main areas, tefore, dwing and offr welding,“ Before assembly J wad check thal te applicable standard), ayyialed procedure and cowect drawings are being used). “The motiral bb be used can le checked ageunst ‘tks ae Ww yoink configuration agaust the ueld procedure 4 world chuck tw welding consusnabis ts te used hate teen store, handlal and drad ci wn ageatdance WAth mam fachves | recommendabons. would thal tho udldos qualifteohans are aulelable and wid. 4 would chook thal be ues saftly wstalled and has sufficuat cayocity for te go. AF any pue-hot wee specihed 4 us chock that if was applizd and checked prior fe tucking, Afar assembly weld chock Ww dimansronal Tolorancas were mot, hack welds and the ey were tn accerdance. umth the weld proceduse « ee Daring uckding +, would chuck Bo conect process was used), and to conect conymables with iepcd bs sge, typeand. cndiher wee berg used A oyeokd clack thak tha pue-heat ‘tbinperabure wos mantasréd and thak the Warpars tomparahye was net encaedad. 3 would chack the fect run utes doperiled without undva itemuphen ond. that subsquovk runs were -dopesiteel