GS Engineering &Construction Mumbai Pvt. Ltd. GET 2015-16 - TRAINING REPORT A. Base Data: 1. Name of the GET: AmeyaS.Phadke 2. Discipline: Mechanical Static 3. Reporting Period: 1" to 15" October 2015 Design of pressure vessel {n the actual designing of any pressure vessel, following loadings are considered together. They are as follows Internal pressure External pressure ‘Wind toading Seismic loading Snow, rain loading (if req.) Local loadings These all loadings are calculated case by case and governing of them all is considered for the vessel designing For recognizing the governing case 3 major parameters are considered they are as follows, 1. Applied moment (wind, seismic) 2. Weight condition (test, operating, empty etc) 3. Concition (corroded, new) Based upon these 3 parameters calculations are done forall possible combinations. The highest value is taken as, governing case. Following are the general steps in designing pressure vessel Calculate thickness of vessel for internal pressure. Check the acceptance of given thickness to external pressure condition. If it satisfies proceed, if not we can elther increase the thickness, or provide stiffeners. 3. MAWP, MDMT weights, test pressures etc. are calculated 4. Wind and seismic moments for above combinations are calculated and governing case is taken. 5. 6. Nozzles, platform and ladders, support calculations are done. The vessel is checked for combined loading and validated. Here in this session, we have considered each loading and operating case separately and procedure is followed to completely calculate and design vessels manually. The cases we have taken are 1. Wind +mpty+ corroded 2. Selsmict operating + corroded ‘The comparison of the manual calculation with COMPRESS result is made and given. ‘This report is attached with manual calculation sheets and comparison sheet. COMPRESS document is also supplied with it 73.106/2015.10.19 14:47/Static Mechanical/Ameya Phadke Do not distribute this material without permissicParameter shell thickness (Int) shell thickness (Ext) head thickness (Int) head thickness (Ext) Mawe MDMT Wind Moment Seismic Moment Skirt thickness Skirt Base Plate thickness Anchor bolt size Nozzles NIA NIAL NIN2 NiAai NAS companison Sheet - Manual COMPRESS 11.22mm 11.23 mm. 12mm 12mm 9.95mm 9.92 mm 12mm 12mm 1.2298Mpa 1.12482 Mpa 28 28 44274.06 N-m 48138.88 N-m 168031.59 N-m 183986.48 N-m 4.326mm 4.66 mm. 12mm 20mm 3/4 inch 3/4 inch 4357.03mm2 4282.04 mm2 1166.57mm2 1033.03 mm2 197.57mm2 215 mm2 Bimm2 Bimm2 5218.0542mm2 5040.00mm2 73.106/2015.10.16 14:55/Static Mechanical/Ameya Phadke Do not distribute this material without permissicDesign Temp: 207% Desigo prs 10-6 eg lem Matenidd SASI6 Gr70 CA=3mm S= 989 kyle? 1D = 1100 me TL-TL= S200mm SEs 75mm Skict heigh = 3o00mm Skirt 1D: 110 Bem Skirt Mt: SA 295 C For Internal pressure calculations Weights Erection: c7ookg Empty : 17300 kg Sperating: 21100 Kg Waser Test: 30500kg Wind: Expos: C \mp factors WS ap) Ve 160 kethy Seismic site clase: D mp: fadoas S220 Fa, Fu: by Asce MCE Css) = 0-43 GIs og P= lo kglemPs 10395 MPa For Sheu: E: 0-85 ID= 1706 mm TU-TL= 50Somm (Ref: ASME Secvill piv 4) R= @s3mm fon steams Drum Rediography Shell: spot E> 08S Head Ful BLY he 8676-Smm = $6165 Ma-3) Head Thickness SA= 138 MPa UG- 24 ; e, 03gsto.08S0 = 1124S MPa. \ thy,bo = PR \ a —* = 3: 2246 im tbh” SE-06P + 3.0000 ™™ \ as i We 2246 mm ) = 12mm plate ' 1 5 Prawp = P SEt 1 P = |22498M Poawe* Reo t ea * Governing Mawp,= 12248 MPa MDMr: SASI6 Gr70 ~ Bouwve =~ tam thickness Momr- -28% 4 PDK ose Le k= | fo 2SE -0-2P Sui 6° 9563 mm +3: 0000 mm™m d- 9563 mm lam plate 2set kp to2& 2 14545 MPa