YANMAR. 15-04E140 YANMAR. Se Monive UNF SD40/SD40-4T SD5S0O/SD50-4T YANMAR CO.,LTD.History of Correction Document No. 2215-04140 Page No, 1 ‘SD40/SD40-4T & SD50/SD50-4T Manual Name: | YANMAR SERVICE MANUAL FOR SAIL DRIVE UNIT UNIT Modet: ‘SD40/SD40-4T, SD5O/SD50-4T No.of Date of Cause for Outline of | Correcteditem | Corrected Correction Correction Correction Correction Number by: - Mar. 2005 | Added SD50/-4T |(1) Added SD50 - lQuality Controt series, Dept. (2) Changed doc- ument num- ber. 9961-13030 4 2215-04140 Marine factoryCONTENTS 1 General 1.1 Specifications 1.2 Exterior view 1.3 Sectional view 1.4 Criteria for replacing parts . 1.5 Route of cooling water and lubricating oil 1.6 Lubricating oil 1.7 Disassembly and reassembly 1.8 Special tools 1.9 Notes on disassembly, inspection and reassembly 2 Disassembly 2.1 Disassembling the upper case 2.1.4 Removal of the unit 2.1.2 Disassembling the unit 2.2 Disassembling the lower case 2.2.1 Removal of unit, 3 Reassembly 3.1 Reassembling the bearing for lower case 3.1.1 Needle bearing 3.1.2 Taper roller bearing outer race 3.2 Reassembling the bearings of shaft 3.2.4 Propeller shaft 3.2.2 Drive shaft 4 Shim adjustment (Gear backlash adjustment) 4.1 Location of adjustment shims 4.2 Measurement of the dimensions of the cases. 4.2.1 Upper case 4.2.2 Lower case 4.3 Shim selection method for the clutch shaft... 4.3.1 Measurement of the dimensions (L1, L2, L3) of the gear 4.3.2 Calculation of the shim thickness 4.4 Shim selection method for the pinion shaft 4.4.1 Measurement of the pinion dimensions 4.4.2 Calculation of the shim thickness 4.5 Shim selection method for the drive shaft 4.5.1 Measurement of the dimensions (M1) of the pinion 4.5.2 Calculation of the shim thickness 19 20 20 20 a 22 22 38 38 38 38 29 29 29 40 40 a 4 4L 42 42 43 44 44 44 45 45 45