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flywheel housing and install the flywheel turning tool
(85108855 with gear 9996956). Remove the rubber plug
in later models for engine turning tool 88800014.

W2005139

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Camshaft markings for setting of valves and unit
injectors:

Valve and Injector Settings

Cam Injector Intake Exhaust Exhaust
Position Non VCB
VCB
5   X X X
V6 X
3   X X X
V2 X
6   X X X
V4 X
2   X X X
V1 X
4   X X X
V5 X
1   X X X
V3 X

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Volvo Trucks North America   Date Group No. Page
Service Bulletin   7.2007   214 52   8(17)

Intake Valves, Adjustment

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Using the flywheel turning tools, rotate the engine to the
next camshaft marking for adjustment of the intake valve.
Rotate the engine until the valve and injector mark on the
front end of the camshaft aligns with the stamped mark
on the camshaft front bearing cap.

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Does not apply to valve bridge without locating
pin (non-adjustable):

•   Begin adjustment by loosening the bridge jam nuts at

the valve location of the intended adjustment.
•   Loosen the adjusting screw until it no longer contacts
the valve stem.
•   Press the valve bridge downward toward the valve
stem.
•   Tighten the adjusting screw until it makes contact, then
turn an additional 1 flat or 60 degrees.
•   Hold the adjusting screw in place and torque-tighten
the nut to 38 ± 4 Nm (28 ± 3 ft-lb).

Note:  The valve bridge must be adjusted prior to the

valve clearance adjustment that is related to it. Failure to
T2009075 do this can result in breakage of the valve bridge guide.

38 ± 4 Nm (28 ± 3 ft-lb)

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With the engine
approximately 60cold (engine
C (140 F),temperature of
continue adjustment on the
same inlet rocker by checking the valve clearance. Push
down on the back of the rocker and insert a feeler gauge
of the proper specification of 0.3 ± 0.05 mm (0.012 ±
0.002 in.) between the bridge and the adjustment screw.
If the inlet rocker requires adjustment, loosen the lock nut
on the rocker and adjust the plunger. Tighten the lock on
the plunger by holding the adjusting screw in place and
torque-tighten the lock nut to 38 ± 4 Nm (28 ± 3 ft-lb).

38 ± 4 Nm (28 ± 3 ft-lb)

W2005145

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Recheck the valve clearance after the nut is tightened.

Note:  Mark the rocker arm when the valve has been
adjusted.

Volvo Trucks North America   Date Group No. Page

Service Bulletin   7.2007   214 52   9(17)

Unit Injector, Adjustment

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To adjust the injector on the same cylinder location,


loosen the lock nut and back off the adjusting screw until
it no longer makes contact.

This document is...

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W2005148

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Adjust the unit injector’s rocker arm to zero clearance.
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Tighten the adjusting screw 4 flats or 240 degrees of

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clockwise rotation.

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Torque-tighten the adjusting screw lock nut to 52 ± 4
Nm (38 ± 3 ft-lb).

52 ± 4 Nm (38 ± 3 ft-lb)

Exhaust Valves, Exhaust Pressure Governor

(EPG), Adjustment
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If the exhaust rocker requires adjustment, loosen the lock
nut on the rocker and adjust the plunger. Tighten the lock
nut on the plunger by holding the adjusting screw in place
and torque-tighten the lock nut to 38 ± 4 Nm (28 ± 3 ft-lb).

38 ± 4 Nm (28 ± 3 ft-lb)

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Recheck valve clearance after the nut is tightened.

Note: Mark the rocker arm when the valve has been