RATPO-msr QWI2 Date: 09/02/2000 issue 2. Welding Inspection General Theory Paper QWI-2 This column is for official use only Results Marker 1: Marker 1. Which of the following is not an inert gas at welding temperature? a. Argon. b. Neon. ¢. Carbon dioxide. 4. Helium. 2. Which are welding process uses a non-consumable electrode? a. MAG. b. TIG. ¢. Sub-are . Electro-slag. 3. Which of the following is not a fusion welding process? Electro-slag welding Oxy-gas welding. Forge welding. Tungsten inert gas welding. pegs 4. Which of the following current types would be used for the welding of aluminium with the TIG welding process? Ac. De positive electrode. De. negative electrode. Both a and b. ees Qu Paper QWI-2 of10. RATPO-ms QWI2 Date: 099022000 ase 2. Which of the following statements is true? a. Electrode d.c. positive produces a deep narrow weld pool. b. The word rutile means calcium carbonate. ¢. Porosity is always repaired. 4. De. electrode positive is used for the MAG welding of steel. Which of the following welding processes is likely to produce the lowest hydrogen content in the weld zone? a. Sub-arc. b. MAG. c. MMA. 4. TIG. What is the heat affected zone? a. It is the melted portion of the parent material. b. Itis the area immediately adjacent to the weld metal, which has undergone a microstructural change. ¢. Itis the weld area plus the parent material, which has undergone microstructural change. 4. Itis the area in the weld region with the lowest tensile strength. Which of the following statements is true regarding hydrogen cracking? a. Itisa type of hot crack. b. Itis most commonly found in ductile grain structures. ¢. Itonly occurs in the HAZ. 4. It is the most common type of crack encountered in steel weldments ‘The heat input during a fusion welding process: Does not affect the grain structure of stee!, unless itis very high. Must be as high as possible to avoid lack of fusion. Affects the width and metallurgy of the HAZ.. Alof the above. aese ‘The HAZ associated with a fusion weld: Can not be avoided. Usually has the highest tensile strength. Both a and b. None of the above. ae oe (Qu Paper QWI-2 20f8ML. 12. 13. 14, 15. RATPO-msr QWI2 Date: 09/02/2000 issve 2. ‘What is a typical carbon equivalent in carbon-manganese steel used for pipes or fabrication purposes? 4%, 0.54%, 0.33%. 0.12%. ae sp ‘Why is pre-heat sometimes carried out on steels? a. To remove moisture from the weld preparation. To retard the cooling rate of the weld. To aid fusion between weld metal and parent material. All of the above. aes What four criteria are necessary to produce HICC? a. Hydrogen, moisture, martensite and heat. b, Hydrogen, poor weld profiles, temperature above 2000C and slow cooling. c. A grain structure susceptible to cracking, stress, hydrogen and a temperature below 2000C. d. Weld defects, perlite, hydrogen and a temperature above the melting point for the material being welded. How many temperature indicating crayons would be required to ensure a pre-heat temperature was lying within a specified range? al b. 2. c 3. 4. As many as possible ‘A carbon equivalent of 0.5%: a. Is high for C-Mn steel and may require a pr-heat over 100°C. b. Is generally insignificant for C-Mn steels and is certainly not to be taken into consideration for pre-heat temperatures. ¢. Ishigh for C-Man steels and may require a pre-heat temperature over 300°C. d. Is calculated from the heat-input formula. (Qu Paper QWI-2 3oft