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Complex Tool Design in simple steps

Proven example illustrate in simple diagrams.
Self-explained, No lengthy theory.

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Complex Tool in Simple Steps

Copyright @2003 . WiseTool™ All Rights Reserved
To use this manual, you are agreed to our Terms & Conditions.

Notice of Liability
The information in this manual is distribute in an “as is“ basis, without express or implied warranty and hereby disclaimed.

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Content

Description Page

1. Product specification 4
2. Strip layout 5
3. Profile cutting sequence 6
4. Forming sequence 7
5. Design Detail
a. 1st Pre- Bend 8
b. 1st Bend 9
c. 1st Bend sizing 10
d. 2nd Bend 11
e. 2nd Bend sizing 12
f. Wing pre-bend & sizing 13
g. 3RD Bend & sizing 14
h. 4th Pre-Bend 15
i. 4th Bend 16
j. 4th Bend sizing 17
k. Camber correction 18
8. Lower Die assembly 19

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Material : Copper Beryllium

Feed pitch : 5.0 mm
Running speed : 550 spm

Progression Layout

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Under cut to
avoid loose
slug

Profile cutting

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Bending Sequence

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Over bend 10 Deg.

Tip Pre- bend

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1st Bending

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Die anvil 8 deg.

Smaller than
product size

1st Bend correction

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Support anvil to strengthen Over bend 5.5 deg.

Bend Die insert

2nd Bend

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2nd Bend correction

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Material guide on
stripper

Die insert smaller then

formed part to enable
correction

Wing pre- bend & Sizing

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Under bend 4 Adjust parallelism 0.02mm

deg. to datum –A-

3rd Bend & 3 rd Bend sizing

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4th Pre- Bend

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Support anvil

4th Bend

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4th Bend sizing

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Camber correction

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Lower Die Assembly

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Note

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