WORKSHOP PRACTICE SERIES from Special Interest Model Books| 7% THE ART OF WELDING \ BB ISBN O-85242-B4b-4 (NU B03. 1300W 1S3431NI TVD3ES61 feT* GM, [ees Sa Risto ae ‘SPECIAL INTEREST MODEL BOOKS Spesatrtrest Hoo Boke Ls ‘pcg 196 9868, 000, 1992, 1099, 195, 1807, 1858, “Wis eatin © 2000 Spe tres Made Books Us esc! ne arawings cutesy of £178) ‘Avot esd. No part fs pubeation may reprodcea ‘Serbia Steric yi ar trees in nym ory Siymem aectone moctonca, prongs. econg or tense, i ‘hater ten parson om the uso. H sav oanai2 e164 (“Pro _ 09 JUN 2004 | -ypecstng By Pata eH) Prine and bound Get tan by ides Ut, neice uk Preface ‘Tne at of wading wrought ton has bon practised by viloe smith that forge res eonures: mony betta ‘camper of ter work remain, mast ‘Sommonly in wrought ron gates wich santo men set a ht i Inreion er yoy oot This boot rhe Art of Wen, or! ‘ute an axa tants on oe bot but more of eal ecusion ‘ewsopad in indy, {eShrica wey ‘Say searing’ paeeaaacans ‘Hote io are strangers to welding but Serer genres Pelle eset adap Baca ceadeent Sra eee wean Soacemeaecs mareursrae ieee ares see Eng phienaeenta ing the key in positon on the acety- Sennouaremantsins ieee faringContents Chapter 2 Chapters Pat Two craps chapter? Chapter Chapter 1 Chapt 18 opens Append 3 Wilding by he Oxy Acalene Process Gas Wing ‘Gee Welding Other Metals Onytame cating Cast ron and Stainless St! ‘ericl an Overs Welding of Mild Stes Resetonce Welding TUG apd MG. Welding. Wald Symboi Welding Daas Introduction Stanislav Olerowsh, patented the fst Sa tbo, tri aco ctrods were patented by Artur coi ar fr nang Singh acct wad Spent Tr 0s the ony acatlene Fare fumes ty ion uma cht Sito a wing cried ot yePART ONE Chapter 1 Welding by the Oxy-Acetylene Process (Gas Welding)Yo, mp vt” han we in et weno ne ee agent SMSnorh ented aye evens Reena rata siete ee one" ‘onygen ces chemical combination ‘wc net em aie wih col ‘Subject of enor, newer slow the Oy int (o, mead 3 nae Sbatome exposes to het em amy ‘Shihan cou ad to an exposon {IE CANVAS RUBBER HOSES Tors otha woldng bowie th tcoune bing for satne an the Sac fr xen Thay are upped ane spo sya hs a a and Tih thee conneted ap fo the 2p- ropa egunto and tthe eng Slope the seventy i comple {ie equipment shout now be testod During onthe goa ach yer ould” be at In poston om Re eile vido 2 hat ean be {Smee of nied i cae of nee ery. UciTING THE FLAME he working pressure. set oath: and mtr fos Ire for sero anae 1" y. {fe eponing the seetfane ona sight Satin ut 8 sma foc ong than taht up pralreiy sing fink pore igo but nt orb Fivng ightd cana mandy the SSehandwelony fest fone a Te row ointng inn at Secon, ‘ighing the Noma ean'b, i ne ‘erates Deke ny oes hs ise to ne or bon valves being Inttenty" open (osaly ne Seven Scot th of ‘av wel open avon i oo Mech otha to ta te ate ‘Binatone tof he nore, Bunge the biownipe ‘aterm epecally i toe ‘ot wo enveng the thank fet to bo ging hot. have iow Blowpipes 9 aca ttany rom the azn whic ee oh oan to shut of the ane and at ADJUSTMENT OF THE FLAME ‘mally, ls. reasonably” under contol, {i th fy equal minute of bth {oven on ooking whe base arene {ar emergs rom te oa sa ISenvene, nd may paar as 8 Aft ama is voy important get ‘henner whte cone of tame corey Sane We wil sasume for the moment tay natal amet npn ths cannot be exapguated forthe Sein erin ecss of oxen ‘xidsation In ether werd, burning of eval, tere ot acting to much eaban eberbad imo theTo obi neu are, posted os "fing the Seca Speers a we ary fc al artane Corie tr See og psy voy a fetray naw on hw oar coe ‘izappuoreving the wt inn one sharply deine Grom cae must ‘yoo ony us cle to eruse the tite foe of seclee to Testor amount more wl podses Stevens anyon wc woos “Aornavet, the, Sal_adximent ray bu made no ctor way ound By'homing ‘ote seayiane ol the ‘ite habe tthe gos the ier hte con et pra ing te {sive ts aavianbia to chest tht he fast prety ret tr bra haere ar he worting res to mies the fame. nocltly oul or ot obtnrad by Sbsering Tetoperanan tthe wal ea nthe cas of on hanes of ony, sh poole motan erp Sones. ke sans ose beth poo! of malt met thon roses Spots sppararc. no rombery fom, 9 ot OF pe aig eae foning aut te sour anion cole kened io rtod Sr "ané shoul How sos and “mowtiy and tn fo spas thing. Teena be bomen mind, howe, tat the. abowe refers ony tothe Swaaing’of mid meee other mata ‘equa ernttocmique we Sal turning ot tho oxtvons valve avin aves at he pin Lo. hv Dacome fay eficant and well prac {ean he rf sing wpe ile experimental gratia welding Seta i every good pacts indo for ‘anova inthe a of acing ond ‘evoraly vata in geting weed 0 Koning te biowpie ane Seong hosing ockmave. NEN sign welding’ is spl pretsing the mating of stlghtorwars owed Sr'weis song a svnigh in, on the ‘h Ute Sot piece of sheet mea rs Rinenmwonna : ‘Setup ar ofthe bench, per on Sihvebek tng 8 No. 2 nove ond ‘loves and gogaae, now fight un the Ame a ang early ads copie fame ne ata ‘New tera poston ofthe ame in ‘metal on which we are ebou ay tote storing othe pate Scores proton is orp wit Ee oa Sears et SARI eaten cheaatard ae cae‘svigtforwardbaods with the om Faia ge" tency ane the ie pre: Danse ig haugh ene tak 100% pentaton, ceding dipping ino the post of ‘roan mc el nara ee Seetpcen: nach he edt pedo: hue n't Spee ofa over awe _Chapter 2 Exercises with Mild Steel EXEROISE 1 A BUTT WELD ON 16 ‘GAUGE MUD STEEL SHEET Having become Meroughy rated in Baie Sherbea Sbove he operat ‘More Seeread,‘namay. at see ‘ree jin esos of mt Sreplecad ngs to age a ly ured ‘Soir ene wan om _simior¥e Bowe we ved Tor ov practice ‘tan wei, (a two pcos of MS fey most be rae car ofthe bench, tone baing sel (cbousy a wooden Eesti toute wane deeig yar as le reson, but this can be ot iy, Sins fale to chp and hy ander Ne interes of the heat whch i very (ios Aternativay, smal tel spe fits colt we rth para, Ariged to neoded soma ind of Moles ores on whic 0 spor the Sine ne, not sty ing spec dete oh puro ‘Shae meta ont 0S" and stows ‘te bone, lt eu he upper Mating owt of MS tx appromatly igo! ie mating points oF other ‘atts tl be deat him inter Sap. nt th agen era, praise ‘ot abot San Tarn) betwee Te done, wn 6 now ready to ear the Gonning gloves and" gouges a eae ie frst pat ofthe on Eeleuseeeieg oe {Thins dono in order to hold the werk eae reins Sareea ie Eee Aeke rablronead {gether The eae shoud be pated Sega heat dc nee {towing thie prseauré sh the way ‘ong. te eam to beaded. The fearon we ue i pred n eking [Finorcort wold dstortan: hiss my fi reference tothe ended Word ‘droron but ‘the reader may Test, secre that wl not he TO ‘rpm a ita fobar iw sort peices a eee ‘until before long they would actualy be time fst hat ion. steal when fated "Sepends, “andes when Sr lhe gps problema with wheh {Poi orn ie fag hi est sdvatage One age this aw tego can ony te goin by sel ‘iperionc ate ext books inthe ‘toi comet oko fho lace of hi A ook con expan he princes hich ie pnonomengn sd atthe oi Ste Ines ‘ur hat tack In mating he tacks wht we te actualy {in ig ral poten or purer malate tuned toga we‘Sealy tegeter and thee ones ‘Hee uml ang btore ws each the nd of cur weld he wo aden hs enti tang the eam inhi way, by Stehupe hat the whois work would bo {he hast if spend every sang the ‘om and the expansion ana con ‘Enon atone i sland by te ‘whole way slong te ‘complete, we have Out to sina of sea etl petty fis one more pnt rear athe above, iris imporant thet the Mame fon ae gach tack i paced, Ht fame sear of te plate imac thar slowing tc! Boor pro eoding tthe not ack Now t0 complete the weld proper Fin eter tend ony Begining atthe orem igh. Sse" ian ‘cpr mn of Serine fad ty enn ‘sige Bearing {ruth qtr ante mata ene ae Eon» oe of on metal arbor, and then fad Once the pool ot i ttn rca {he fame tbe ip of spa {he pop of matin etl tout Intel eo the wold progeeds the {are ping way ange ot “tera are_ several ierent sy Ned at tha weaving ration which the fare is moves ‘om side ose asthe weld pr: teal rat a teat ‘ore il basupefaous an probs SNe Be gan fo nt ‘rire govemod by these at wah the msi mata anos th weld re foc wil be found that he Met Earaerdncme’ Rnvanea’ iemhanctistiecet Fated expand, nixon wel to check ih arying ut this wel, te opera tore cer sho be to penta te egies tet ‘On completion the weld shoul oe sentonsppcrance ol nanan of evry Soacel ine maven some wh bepanted a peasy Homogeneous Betis Wold te underside sno pe sont an exsy simiter soparanco to {ho wold surface wth 100% pave {rmoon night throgh te mater oe Sah Song tober ‘Wie dasrble. recut can oniy "bo [tine er one te pace a [EXERCISE SINGLE VEE BUTT WELD [Akar panty of practi on the sbove {ypen"of waite on chose met the ‘Seto atempt a igi vee but wal on ‘kor mato, sey fin MS Edge Preparation. To but weld wo Dates of this mater by ‘he ony ccvlone proce commonly called ‘Sp "Gos Weng) i ecasary 0 ‘ove he adgteft-ahamar hem, fo {ne ree dso tute ogee they form 2 sped {reer ponder: n ac wont he ‘fing Up to a fey So on ne fn gap of abit San im bee ‘rant ‘edges, which set instead