Professional Documents
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ASSEMBLY NAME
LEVER
3rd MOUNTING RH
LAMP SWITCH
LAMP SWITCH
LAMP SWITCH
ROOM LAMP
ASSEMBLY NAME
TRAY BATTERY
TRAY BATTERY
PANEL FRONT LH
STOCK SENSOR
MINI APPRON LH
MINI APPRON RH
GATE FRAME
VERSA INNER
ASSEMBLY NAME
CLUTCH PEDAL
PVC CLAMP
DAMPER PLATR
DAMPER PLATR
DAMPER PLATR
BEAM LH
BEAM RH
CLUTCH CABLE
PNEUMATIC / MANUAL
SPM Rotery
Manual
Manual
Manual
Manual
Manual
Manual
SPM Rotary
Manual
Manual
SPM Rotary
Manual
SPM Rotery
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
Manual
Manual
SPM Rotery
Manual
Manual
SPM Rotery
Manual
Manual
Manual
Manual
Manual
Manual
Manual
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
Mig
Manual
Manual
Manual
Mig Old
Mig Old
Mig Old
Spot old
Spot old
Spot old
Spot old
Mig New
Spot
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
Spot
Spot
Spot
Spot
Spot
Mig
Mig
Spot
Spot
Spot
Mig
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
Mig
Spot Old
Spot New
Spot New
Spot New
Spot
Manual
Manual
Manual
Manual
Manual
Manual
MANUAL HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
MANUAL HANDY
MANUAL HANDY
Manual
MANUAL
MANUAL
HANDY
HANDY
HANDY
HANDY
HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
HANDY
Manual
HANDY
HANDY
HANDY
HANDY
HANDY
MANUAL
PNEUMATIC
MANUAL
MANUAL
MANUAL
MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
HANDY
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
MANUAL
PNEUMATIC
MANUAL
MANUAL
MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )
PNEUMATIC / MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
HANDY
Manual
Manual
HANDY
MANUAL
MANUAL
MANUAL
18 ~ 2019 )
MODEL
YP8(L00)
YP8(L00)
YP8(L00)
YL1(ISG)
YP8(LRO)
YP8(L50)
YP8(L60)
YL7 M70
YLY M70
Y9T(RHD)
18 ~ 2019 )
MODEL
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T
18 ~ 2019 )
MODEL
YJC/YRA
L50
YP8
L50
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
Y9T
18 ~ 2019 )
MODEL
Y9T
Y9T
Y9T
YJC
YJC
YJC
YJC
YL7
YL7
YL7
YL7
18 ~ 2019 )
MODEL
YL7
YRA B6
YRA B6
YRA B6
YRA B6
YJC
YRA B6
YP8
YE3
YP8
L50
YL8(LHD)
YBA
18 ~ 2019 )
MODEL
K10
K10
GYPSY
GYPSY
GYPSY
GYPSY
YP8 ISG
ALTO
ALTO
EECO
EECO
GYPSY
EECO
18 ~ 2019 )
MODEL
YE3 FAD
YE3 FAD
YL7(LHD)
GYPSY
GYPSY
Y9T
Y9T
YJC
YBA/XD
XD
YL1
OMNI
OMNI
18 ~ 2019 )
MODEL
RX
YE3
YE3
YJC
YJC
XD
ECCO
ECCO
OMNI
OMNI
OMNI
OMNI
OMNI
18 ~ 2019 )
MODEL
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
YE3
YRA
YP8
YE3
Y9T
Y9T
OMNI
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
SHOP
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
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ASSEMBLY NAME
LEVER
3rd MOUNTING RH
LAMP SWITCH
LAMP SWITCH
LAMP SWITCH
ROOM LAMP
ASSEMBLY NAME
TRAY BATTERY
TRAY BATTERY
PANEL FRONT LH
STOCK SENSOR
MINI APPRON LH
MINI APPRON RH
GATE FRAME
VERSA INNER
ASSEMBLY NAME
CLUTCH PEDAL
PVC CLAMP
DAMPER PLATR
DAMPER PLATR
DAMPER PLATR
BEAM LH
BEAM RH
CLUTCH CABLE
PNEUMATIC / MANUAL
SPM Rotery
Manual
Manual
Manual
Manual
Manual
Manual
SPM Rotary
Manual
Manual
SPM Rotary
Manual
SPM Rotery
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
Manual
Manual
SPM Rotery
Manual
Manual
SPM Rotery
Manual
Manual
Manual
Manual
Manual
Manual
Manual
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
Mig
Manual
Manual
Manual
Mig Old
Mig Old
Mig Old
Spot old
Spot old
Spot old
Spot old
Mig New
Spot
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
Spot
Spot
Spot
Spot
Spot
Mig
Mig
Spot
Spot
Spot
Mig
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
Mig
Spot Old
Spot New
Spot New
Spot New
Spot
Manual
Manual
Manual
Manual
Manual
Manual
MANUAL HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
MANUAL HANDY
MANUAL HANDY
Manual
MANUAL
MANUAL
HANDY
HANDY
HANDY
HANDY
HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
HANDY
Manual
HANDY
HANDY
HANDY
HANDY
HANDY
MANUAL
PNEUMATIC
MANUAL
MANUAL
MANUAL
MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
HANDY
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
MANUAL
PNEUMATIC
MANUAL
MANUAL
MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
HANDY
Manual
Manual
HANDY
MANUAL
MANUAL
MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )
PNEUMATIC / MANUAL
PNEUMATIC
pNEUMATIC
19 ~ 2020 )
MODEL
YP8(L00)
YP8(L00)
YP8(L00)
YL1(ISG)
YP8(LRO)
YP8(L50)
YP8(L60)
YL7 M70
YLY M70
Y9T(RHD)
19 ~ 2020 )
MODEL
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T
19 ~ 2020 )
MODEL
YJC/YRA
L50
YP8
L50
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
Y9T
19 ~ 2020 )
MODEL
Y9T
Y9T
Y9T
YJC
YJC
YJC
YJC
YL7
YL7
YL7
YL7
19 ~ 2020 )
MODEL
YL7
YRA B6
YRA B6
YRA B6
YRA B6
YJC
YRA B6
YP8
YE3
YP8
L50
YL8(LHD)
YBA
19 ~ 2020 )
MODEL
K10
K10
GYPSY
GYPSY
GYPSY
GYPSY
YP8 ISG
ALTO
ALTO
EECO
EECO
GYPSY
EECO
19 ~ 2020 )
MODEL
YE3 FAD
YE3 FAD
YL7(LHD)
GYPSY
GYPSY
Y9T
Y9T
YJC
YBA/XD
XD
YL1
OMNI
OMNI
19 ~ 2020 )
MODEL
RX
YE3
YE3
YJC
YJC
XD
ECCO
ECCO
OMNI
OMNI
OMNI
OMNI
OMNI
19 ~ 2020 )
MODEL
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
YE3
YRA
YP8
YE3
Y9T
Y9T
OMNI
19 ~ 2020 )
MODEL
ECCO
ECCO
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
ROBOT SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
SHOP
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP I
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
SHOP
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
WELD SHOP II
SHOP
WELD SHOP
WELD SHOP
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )
YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk
1 PEDAL COMP BRAKE BOSS WELDING SPM Rotery YP8(L00) 60000 5000 ROBOT SHOP 12 3.0 a
2 PEDAL COMP BRAKE PLATE WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE SWITCH WELDING
3 Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 Manual YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0
5 PEDAL COMP BRAKE Manual YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0
6 PEDAL COMP BRAKE Manual YP8(L50) 3000 250 ROBOT SHOP 12 3.0
7 PEDAL COMP BRAKE Manual YP8(L60) 3000 250 ROBOT SHOP 12 3.0
8 PEDAL COMP BRAKE BOSS WELDING SPM Rotary YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
9 PEDAL COMP BRAKE FINAL Manual YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL Manual YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING SPM Rotary YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL Manual YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING Manual Y9T 31200 2600 ROBOT SHOP 12 3.0
27 LEVER Mig YJC/YRA 360000 30000 ROBOT SHOP 2 0.5
28 BKT COMP BRAKE Manual L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) Manual YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) Manual L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) Mig Old YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) Mig Old YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) Mig Old YRA B6 6000 500 ROBOT SHOP 12 3.0
34 BKT. COMP BRAKE PEDAL LHD OLD Spot old YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old Spot old YRA B6 13000 ROBOT SHOP
37 BKT COMP PEDAL RELEAS RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW Mig New YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) Spot YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL Spot YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH Spot YJC 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) Mig YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) Mig YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD Spot YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) Mig YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 Mig YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD Spot Old YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO Spot YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH Manual YP8 90000 7500 ROBOT SHOP 8 2.0
59 3rd MOUNTING RH Manual YE3 15000 1250 ROBOT SHOP 12 3.0
60 LAMP SWITCH Manual YP8 75000 6250 WELD SHOP I 8 2.0
61 LAMP SWITCH Manual L50 7200 600 WELD SHOP I 12 3.0
62 LAMP SWITCH Manual YL8(LHD) 7200 600 WELD SHOP I 12 3.0
63 ROOM LAMP MANUAL HANDY YBA 1410000 117500 WELD SHOP I 2 0.5
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )
YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk
99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI 96000 8000 WELD SHOP II 6 1.5
100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5
102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
104 BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5
106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
108 BKT HARNESS +EXTENSION VAN PANEL (S.W.) MANUAL OMNI 180000 15000 WELD SHOP II 2 0.5
109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5
110 BKT T/M CONT CABLE (M.W.) Manual YRA 45000 3750 WELD SHOP II 12 3.0
111 BKT. T/M CONT. CABLE (M.W.) Manual YP8 240000 20000 WELD SHOP II 2 0.5
112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5
113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
114 T/M COUNT CABLE (S.W.) MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
Pneumatic
Handy/manual
PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):
YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk
1 PEDAL COMP BRAKE BOSS WELDING SPM Rotery YP8(L00) 60000 5000 ROBOT SHOP 12 3.0
2 PEDAL COMP BRAKE PLATE WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
3 PEDAL COMP BRAKE SWITCH WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 Manual YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0
5 PEDAL COMP BRAKE Manual YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
6 Manual YP8(L50) 3000 250 ROBOT SHOP 12 3.0
7 PEDAL COMP BRAKE Manual YP8(L60) 3000 250 ROBOT SHOP 12 3.0
8 PEDAL COMP BRAKE BOSS WELDING SPM Rotary YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
9 PEDAL COMP BRAKE FINAL Manual YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL Manual YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING SPM Rotary YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL Manual YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING Manual Y9T 31200 2600 ROBOT SHOP 12 3.0
27 LEVER Mig YJC/YRA 360000 30000 ROBOT SHOP 2 0.5
28 BKT COMP BRAKE Manual L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) Manual YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) Manual L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) Mig Old YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) Mig Old YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) Mig Old YRA B6 6000 500 ROBOT SHOP 12 3.0
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )
YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk
34 BKT. COMP BRAKE PEDAL LHD OLD Spot old YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old Spot old YRA B6 13000 ROBOT SHOP
37 BKT COMP PEDAL RELEAS RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW Mig New YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) Spot YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL Spot YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH Spot YJC 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) Mig YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) Mig YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD Spot YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) Mig YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 Mig YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD Spot Old YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO Spot YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH Manual YP8 90000 7500 ROBOT SHOP 8 2.0
59 3rd MOUNTING RH Manual YE3 15000 1250 ROBOT SHOP 12 3.0
60 LAMP SWITCH Manual YP8 75000 6250 WELD SHOP I 8 2.0
61 LAMP SWITCH Manual L50 7200 600 WELD SHOP I 12 3.0
62 LAMP SWITCH Manual YL8(LHD) 7200 600 WELD SHOP I 12 3.0
63 ROOM LAMP MANUAL HANDY YBA 1410000 117500 WELD SHOP I 2 0.5
64 TRAY BATTERY MANUAL HANDY K10 7500 WELD SHOP I 8 2.0
65 TRAY BATTERY MANUAL HANDY K10 90000 7500 WELD SHOP I 8 2.0
66 PANEL FRONT PILLAR RH GYPSY 6000 500 WELD SHOP I 12 3.0
67 PANEL FRONT LH GYPSY 6000 500 WELD SHOP I 12 3.0
68 MEMBER HEAD LAMP RH GYPSY 3600 300 WELD SHOP I 12 3.0
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )
YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk
69 MEMBER HEAD LAMP LH Manual GYPSY 3600 300 WELD SHOP I 12 3.0
70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0
71 MINI APPRON LH MANUAL ALTO 1500 125 WELD SHOP I 12 3.0
72 MINI APPRON RH HANDY ALTO 1500 125 WELD SHOP I 12 3.0
73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0
74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
75 GATE FRAME HANDY GYPSY 4200 350 WELD SHOP I 12 3.0
76 VERSA INNER HANDY EECO 96000 8000 WELD SHOP I 6 1.5
77 BKT ECU M50 HANDY YE3 FAD 180000 15000 WELD SHOP I 2 0.5
78 BKT ECU M60 Manual YE3 FAD 13500 1125 WELD SHOP I 12 3.0
79 CLUTCH PEDAL HANDY YL7(LHD) 6000 500 WELD SHOP I 12 3.0
80 ROOF FLOOR NO 2 SQURE BKT HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
81 PVC CLAMP HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
84 DAMPER PLATR MANUAL YJC 32400 2700 WELD SHOP I 12 3.0
85 DAMPER PLATR PNEUMATIC YBA/XD 15000 WELD SHOP I 2 0.5
86 DAMPER PLATR MANUAL XD 30000 2500 WELD SHOP I 12 3.0
87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5
88 PANEL CTR PILLAR INNER LH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
89 PANEL CTR PILLAR INNER RH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5
91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
95 ROOF FRONT INNER PNEUMATIC XD 60000 5000 WELD SHOP I 12 3.0
96 BEAM LH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
97 BEAM RH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI 96000 8000 WELD SHOP II 6 1.5
100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5
102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )
YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk
103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
104 BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5
106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
108 BKT HARNESS +EXTENSION VAN PANEL (S.W.) MANUAL OMNI 180000 15000 WELD SHOP II 2 0.5
109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5
110 BKT T/M CONT CABLE (M.W.) Manual YRA 45000 3750 WELD SHOP II 12 3.0
111 BKT. T/M CONT. CABLE (M.W.) Manual YP8 240000 20000 WELD SHOP II 2 0.5
112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5
113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
114 T/M COUNT CABLE (S.W.) MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
Pneumatic
Handy/manual
1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk
1 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YP8(L00) 60000 5000 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE PLATE WELDING
2 MANUAL YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE SWITCH WELDING
3 MANUAL YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 MANUAL YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
5 MANUAL YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
6 MANUAL YP8(L50) 3000 250 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
7 MANUAL YP8(L60) 3000 250 ROBOT SHOP 12 3.0
8 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
9 PEDAL COMP BRAKE FINAL MANUAL YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL MANUAL YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING PNEUMATIC YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL MANUAL YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING PNEUMATIC Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING MANUAL Y9T 31200 2600 ROBOT SHOP 12 3.0
28 BKT COMP BRAKE MANUAL L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) MANUAL YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) MANUAL L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) PNEUMATIC YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) PNEUMATIC YRA B6 6000 500 ROBOT SHOP 12 3.0
34 BKT. COMP BRAKE PEDAL LHD OLD PNEUMATIC YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
37 BKT COMP PEDAL RELEAS RHD OLD PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW PNEUMATIC YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 PNEUMATIC Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 PNEUMATIC Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 PNEUMATIC Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 PNEUMATIC Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) PNEUMATIC YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD PNEUMATIC YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD PNEUMATIC YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD PNEUMATIC YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) PNEUMATIC YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 PNEUMATIC YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD PNEUMATIC YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH MANUAL YP8 90000 7500 ROBOT SHOP 8 2.0
62 LAMP SWITCH OBSOLETE YL8(LHD) 7200 600 WELD SHOP I 12 3.0 OBSOLETE
66 PANEL FRONT PILLAR RH OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE
67 PANEL FRONT LH OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE
68 MEMBER HEAD LAMP RH OBSOLETE GYPSY 3600 300 WELD SHOP I 12 3.0 OBSOLETE
69 MEMBER HEAD LAMP LH OBSOLETE GYPSY 3600 300 WELD SHOP I 12 3.0 OBSOLETE
70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0
73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0
74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2019 ~ 2020 )
SL. NO.
PNEUMATIC / MODEL YEARLY MONTHLY SHOP PM FREQUENCY IN PM FREQUENCY IN Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20
ASSEMBLY NAME MANUAL PRODUCTION PRODUCTION WEEKS MONTHS
1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk
75 GATE FRAME OBSOLETE GYPSY 4200 350 WELD SHOP I 12 3.0 OBSOLETE
77 BKT ECU M50 HANDY YE3 FAD 120000 10000 WELD SHOP I 4 1.0
78 BKT ECU M60 HANDY YE3 FAD 13500 1125 WELD SHOP I 12 3.0
80 ROOF FLOOR NO 2 SQURE BKT OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE
81 PVC CLAMP OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE
82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5
88 PANEL CTR PILLAR INNER LH (S.W.) OBSOLETE OMNI 6000 500 WELD SHOP I 12 3.0 OBSOLETE
89 PANEL CTR PILLAR INNER RH (S.W.) OBSOLETE OMNI 6000 500 WELD SHOP I 12 3.0 OBSOLETE
90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5
91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI / SPD 108000 9000 WELD SHOP II 6 1.5
102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
BKT. COMP PEDAL + BOOSTER ASSEMBLY 1
104 MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
(M.W.)
BKT. COMP PEDAL + BOOSTER ASSEMBLY 2
105 MANUAL OMNI / SPD 108000 9000 WELD SHOP II 6 1.5
(M.W.)
106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
ARM BRAKE + BOSS ROTORY WELDING JIG
107 PNEUMATIC OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
(M.W.)
BKT HARNESS +EXTENSION VAN PANEL
108 OBSOLETE OMNI 180000 15000 WELD SHOP II 2 0.5
(S.W.)
109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5
110 BKT T/M CONT CABLE (M.W.) MANUAL YRA 45000 3750 WELD SHOP II 12 3.0
111 BKT. T/M CONT. CABLE (M.W.) MANUAL YP8 240000 20000 WELD SHOP II 2 0.5
112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5
113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
114 T/M COUNT CABLE (S.W.) HANDY Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
116 BEAM RH 1 st Stage PNEUMATIC ECCO 150000 12500 WELD SHOP 4 1.0
117 BEAM RH 2 nd Stage PNEUMATIC ECCO 150000 12500 WELD SHOP 4 1.0
118 Bracket Eng Harn Protector MANUAL YJC 600000 50000 WELD SHOP 12 3
PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):
3
4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
PLAN……
ASSEMBLY NAME
LEVER
3rd MOUNTING R
LAMP SWITCH
LAMP SWITCH
LAMP SWITCH
ROOM LAMP
TRAY BATTERY
TRAY BATTERY
STOCK SENSOR
MINI APPRON L
MINI APPRON R
GATE FRAME
VERSA INNER
CLUTCH PEDAL
DAMPER PLATR
DAMPER PLATR
DAMPER PLATR
VACCUM TANK PA
PANEL CTR PILLAR INNER
BEAM LH
BEAM RH
PLAN……
AGRO ENGIN
JIG& FIXTURE PREVENT
PNEUMATIC/MANUAL
SPM Rotery
Manual
Manual
Manual
Manual
Manual
Manual
SPM Rotary
Manual
Manual
SPM Rotary
Manual
SPM Rotery
Manual
Manual
SPM Rotery
Manual
Manual
SPM Rotery
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Mig
Manual
Manual
Manual
Mig Old
Mig Old
Mig Old
Spot old
Spot old
Spot old
Spot old
Mig New
Spot
Spot
Spot
Spot
Spot
Spot
Mig
Mig
Spot
Spot
Spot
Mig
Mig
Spot Old
Spot New
Spot New
Spot New
Spot
Manual
Manual
Manual
Manual
Manual
Manual
MANUAL HANDY
MANUAL HANDY
MANUAL HANDY
Manual
MANUAL
MANUAL
HANDY
HANDY
HANDY
HANDY
HANDY
HANDY
Manual
HANDY
HANDY
HANDY
HANDY
HANDY
MANUAL
PNEUMATIC
MANUAL
MANUAL
MANUAL
MANUAL
HANDY
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
MANUAL
PNEUMATIC
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
MANUAL
HANDY
Manual
Manual
HANDY
MANUAL
MANUAL
MANUAL
MANUAL
PREPARED BY (TOOL
EFFECTIVE DATE:
AGRO ENGINEERING WO
URE PREVENTIVE MAINT
MODEL
YP8(L00)
YP8(L00)
YP8(L00)
YL1(ISG)
YP8(LRO)
YP8(L50)
YP8(L60)
YL7(LHD M80)
YL7(LHD M80)
YL7(LHD M90)
YL7 M70
YLY M70
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(RHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T(LHD)
Y9T
YJC/YRA
L50
YP8
L50
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
YRA B6
Y9T
Y9T
Y9T
Y9T
YJC
YJC
YJC
YJC
YL7
YL7
YL7
YL7
YL7
YRA B6
YRA B6
YRA B6
YRA B6
YJC
YRA B6
YP8
YE3
YP8
L50
YL8(LHD)
YBA
K10
K10
GYPSY
GYPSY
GYPSY
GYPSY
YP8 ISG
ALTO
ALTO
EECO
EECO
GYPSY
EECO
YE3 FAD
YE3 FAD
YL7(LHD)
GYPSY
GYPSY
Y9T
Y9T
YJC
YBA/XD
XD
YL1
OMNI
OMNI
RX
YE3
YE3
YJC
YJC
XD
ECCO
ECCO
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
OMNI
YE3
YRA
YP8
YE3
Y9T
Y9T
YJC
OMNI
60000
65760
65760
14400
18000
3000
3000
6000
6000
3600
3600
3600
30000
30000
30000
30000
30000
30000
1200
1200
1200
1200
1200
1200
1200
31200
360000
1200
65760
1200
156000
12000
6000
30000
156000
156000
156000
120000
28800
28800
1200
1200
24000
24000
24000
7200
120000
120000
7200
120000
72000
30000
156000
156000
156000
24000
120000
90000
15000
75000
7200
7200
225000
90000
6000
6000
3600
3600
30000
1500
1500
1500
1500
4200
96000
180000
13500
6000
6000
6000
4200
4200
32400
30000
105000
6000
6000
180000
180000
180000
32400
32400
60000
90000
90000
96000
96000
96000
108000
96000
96000
96000
108000
96000
96000
180000
180000
45000
240000
180000
31500
31500
600000
96000
50000
5000
5480
5480
1200
1500
250
250
500
500
300
300
300
2500
2500
2500
2500
2500
2500
100
100
100
100
100
100
100
2600
30000
100
5480
100
13000
1000
500
2500
13000
13000
13000
10000
2400
2400
100
100
2000
2000
2000
600
10000
10000
600
10000
6000
2500
13000
13000
13000
2000
10000
7500
1250
6250
600
600
18750
7500
7500
500
500
300
300
2500
125
125
125
125
350
8000
15000
1125
500
500
500
350
350
2700
15000
2500
8750
500
500
15000
15000
15000
2700
2700
5000
7500
7500
8000
8000
8000
9000
8000
8000
8000
9000
8000
8000
15000
15000
3750
20000
15000
2625
2625
50000
8000
ABAD
LAN ( 2018 ~ 2019 )
PM
SHOP FREQUENCY
IN WEEKS
ROBOT SHOP 12
ROBOT SHOP 8
ROBOT SHOP 8
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 2
ROBOT SHOP 12
ROBOT SHOP 8
ROBOT SHOP 12
ROBOT SHOP 4
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 4
ROBOT SHOP 4
ROBOT SHOP 4
ROBOT SHOP 4
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 12
ROBOT SHOP 4
ROBOT SHOP 4
ROBOT SHOP 12
ROBOT SHOP 4
ROBOT SHOP 8
ROBOT SHOP 12
ROBOT SHOP 4
ROBOT SHOP 4
ROBOT SHOP 4
ROBOT SHOP 12
ROBOT SHOP 4
ROBOT SHOP 12
WELD SHOP I 8
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 2
WELD SHOP I 8
WELD SHOP I 8
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 6
WELD SHOP I 2
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 2
WELD SHOP I 12
WELD SHOP I 6
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 2
WELD SHOP I 2
WELD SHOP I 2
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 12
WELD SHOP I 8
WELD SHOP I 8
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 6
WELD SHOP II 2
WELD SHOP II 2
WELD SHOP II 12
WELD SHOP II 2
WELD SHOP II 2
WELD SHOP II 12
WELD SHOP II 12
ROBOT SHOP 24
WELD SHOP II 6
PM FREQUENCY IN APRIL
MONTHS
1st wk 2nd wk
3.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.5
3.0
2.0
3.0
1.0
3.0
3.0
3.0
1.0
1.0
1.0
1.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
1.0
1.0
3.0
1.0
2.0
3.0
1.0
1.0
1.0
3.0
1.0
2.0
3.0
2.0
3.0
3.0
0.5
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
1.5
0.5
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.5
3.0
1.5
3.0
3.0
0.5
0.5
0.5
3.0
3.0
3.0
2.0
2.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
0.5
0.5
3.0
0.5
0.5
3.0
3.0
6.0
1.5
APRIL MAY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
APPROVED BY( PRODUCTIO
FORMAT NO.: F02/TR
JANUARY FEBRUARY
1
1
1
1
2
2
1 2
2
1
1
1
1
1
1 2
2
1 2
1 2
1 2
1 2
1
2
1 1 2
1
1
1
2
1 2
1
1
1 1 2
1 1 2
1
1
1 2
1 1 2
1 2
1
1
1
1
1 1 2
1 2
1 1 2
1 2
1
1
Y( PRODUCTION HEAD):
T NO.: F02/TR/01
FEBRUARY MARCH
2
2
2
3
3
2 3 3
3
3
2
2
3
3
2
2 3
2 3
2 3
2
2 3 3
2 3
2 3
2
2 3 3
2 3
2 3 3
2
2
2
2 3
2 3
2 3
2 3 3
2 3
2 3 3
3
H
4th wk
3
3
3
3
3
3
3
3
3
3