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ASSEMBLY NAME

PEDAL COMP BRAKE BOSS WELDING


PEDAL COMP BRAKE PLATE WELDING

PEDAL COMP BRAKE SWITCH WELDING


PEDAL COMP BRAKE STROKE SENSOR WELDING

PEDAL COMP BRAKE

PEDAL COMP BRAKE

PEDAL COMP BRAKE

PEDAL COMP BRAKE BOSS WELDING

PEDAL COMP BRAKE FINAL

PEDAL COMP BRAKE FINAL

PEDAL COMP CLUTCH BOSS WELDING

PEDAL COMP CLUTCH FINAL

PEDAL COMP BRAKE BOSS WELDING


ASSEMBLY NAME

PEDAL COMP BRAKE PLATE WELDING

PEDAL COMP BRAKE FINAL

PEDAL COMP CLUTCH BOSS WELDING

PEDAL COMP CLUTCH PLATE WELDING

PEDAL COMP CLUTCH FINAL

PEDAL COMP BRAKE BOSS WELDING

PEDAL COMP BRAKE PLATE WELDING

PEDAL COMP BRAKE SWITCH WELDING

PEDAL COMP BRAKE LEVER WELDIND

PEDAL COMP CLUTCH BOSS WELDING

PEDAL COMP CLUTCH PLATE WELDING

PEDAL COMP CLUTCH FINAL

BKT COMP PEDAL FUSE BOX WELDING


ASSEMBLY NAME

LEVER

BKT COMP BRAKE

BKT COMP BRAKE (LH)

BKT COMP BRAKE (LH+RH)

PEDAL COMP BRAKE RHD (P00/P10)

PEDAL COMP BRAKE LHD (P50/P60)

PEDAL COMP BRAKE LHD (P80/P90)

BKT. COMP BRAKE PEDAL LHD

BKT. COMP BRAKE PEDAL RHD

BKT COMP BRAKE LAMP SWITCH old

BKT COMP PEDAL RELEAS

PEDAL COMP BRAKE RHD (P00 ) NEW

BKT COMP BRAKE /CLUTCH RHD STAGE 1


ASSEMBLY NAME

BKT COMP BRAKE /CLUTCH RHD STAGE 2

BKT COMP BRAKE /CLUTCH LHD STAGE 1

BKT COMP BRAKE /CLUTCH LHD STAGE 2

BKT. COMP. CLUTCH PEDAL (62R00)

BKT. COMP. BREAK PEDAL

PEDAL COMP. BREAK (AT-MT)

PEDAL COMP CLUTCH (62R00)

BKT. COMP BRAKE RHD

BKT. COMP CLUTCH

BKT. COMP. BRAKE LHD

ARM COMP BRAKE AT /MT(30,40)


ASSEMBLY NAME

ARM COMP CLUTCH (PETROL+DIESEL)

BKT PEDAL RELEASE LHD

BKT COMP BRAKE NEW

BKT COMP BRAKE RELEASE RHD NEW

BKT COMP BRAKE LAMP SWITCH NEW

BKT PEDAL RELEASE 62 ROO

PEDAL COMP BRAKE RHD (POO)

BKT COMP BRAKE RH

3rd MOUNTING RH

LAMP SWITCH

LAMP SWITCH

LAMP SWITCH

ROOM LAMP
ASSEMBLY NAME

TRAY BATTERY

TRAY BATTERY

PANEL FRONT PILLAR RH

PANEL FRONT LH

MEMBER HEAD LAMP RH

MEMBER HEAD LAMP LH

STOCK SENSOR

MINI APPRON LH

MINI APPRON RH

BEAM CNG BELT LH

BEAM CNG BELT RH

GATE FRAME

VERSA INNER
ASSEMBLY NAME

BKT ECU M50

BKT ECU M60

CLUTCH PEDAL

ROOF FLOOR NO 2 SQURE BKT

PVC CLAMP

BKT COMP SIDE BKT

BKT COMP UPPER BKT

DAMPER PLATR

DAMPER PLATR

DAMPER PLATR

VACCUM TANK PATTI

PANEL CTR PILLAR INNER LH (S.W.)

PANEL CTR PILLAR INNER RH (S.W.)


ASSEMBLY NAME

MBR COMP ROOF FRONT INNER

TRAY COMP BATTERY 1ST STAGE F8D

TRAY COMP BATTERY 2ND STAGE F8D

ROOF FRONT INNER

ROOF BACK INNER

ROOF FRONT INNER

BEAM LH

BEAM RH

ARM BRAKE + SWITCH STOPPER + PLATE (M.W.)

ARM BRAKE + SHAFT PEDAL(M.W.)

ARM CLUTCH PEDAL + PLATE PEDAL (M.W)

SUPPORT COMP. BKT + BOSS (M.W.)

BOOSTER SUB ASSLY 1 (M.W.)


ASSEMBLY NAME

BOOSTER SUB ASSLY 2 M.W.)

BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.)

BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.)

PEDAL ASSLY B&C + LEVER (M.W.)

ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.)

BKT HARNESS +EXTENSION VAN PANEL (S.W.)

CLUTCH CABLE

BKT T/M CONT CABLE (M.W.)

BKT. T/M CONT. CABLE (M.W.)

BKT T/M CONT CABLE

BKT T/M CONT CABLE

T/M COUNT CABLE (S.W.)

ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.)


G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

SPM Rotery

Manual

Manual

Manual

Manual

Manual

Manual

SPM Rotary

Manual

Manual

SPM Rotary

Manual

SPM Rotery
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

Manual

Manual

SPM Rotery

Manual

Manual

SPM Rotery

Manual

Manual

Manual

Manual

Manual

Manual

Manual
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

Mig

Manual

Manual

Manual

Mig Old

Mig Old

Mig Old

Spot old

Spot old

Spot old

Spot old

Mig New

Spot
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

Spot

Spot

Spot

Spot

Spot

Mig

Mig

Spot

Spot

Spot

Mig
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

Mig

Spot Old

Spot New

Spot New

Spot New

Spot

Manual

Manual

Manual

Manual

Manual

Manual

MANUAL HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

MANUAL HANDY

MANUAL HANDY

Manual

MANUAL

MANUAL

HANDY

HANDY

HANDY

HANDY

HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

HANDY

Manual

HANDY

HANDY

HANDY

HANDY

HANDY

MANUAL

PNEUMATIC

MANUAL

MANUAL

MANUAL

MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

HANDY

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

MANUAL

PNEUMATIC

MANUAL

MANUAL

MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2018 ~ 2019 )

PNEUMATIC / MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

HANDY

Manual

Manual

HANDY

MANUAL

MANUAL

MANUAL
18 ~ 2019 )

MODEL

YP8(L00)

YP8(L00)

YP8(L00)

YL1(ISG)

YP8(LRO)

YP8(L50)

YP8(L60)

YL7 LHD M80

YL7 LHD M80

YL7 LHD M90

YL7 M70

YLY M70

Y9T(RHD)
18 ~ 2019 )

MODEL

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T
18 ~ 2019 )

MODEL

YJC/YRA

L50

YP8

L50

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

Y9T
18 ~ 2019 )

MODEL

Y9T

Y9T

Y9T

YJC

YJC

YJC

YJC

YL7

YL7

YL7

YL7
18 ~ 2019 )

MODEL

YL7

YRA B6

YRA B6

YRA B6

YRA B6

YJC

YRA B6

YP8

YE3

YP8

L50

YL8(LHD)

YBA
18 ~ 2019 )

MODEL

K10

K10

GYPSY

GYPSY

GYPSY

GYPSY

YP8 ISG

ALTO

ALTO

EECO

EECO

GYPSY

EECO
18 ~ 2019 )

MODEL

YE3 FAD

YE3 FAD

YL7(LHD)

GYPSY

GYPSY

Y9T

Y9T

YJC

YBA/XD

XD

YL1

OMNI

OMNI
18 ~ 2019 )

MODEL

RX

YE3

YE3

YJC

YJC

XD

ECCO

ECCO

OMNI

OMNI

OMNI

OMNI

OMNI
18 ~ 2019 )

MODEL

OMNI

OMNI

OMNI

OMNI

OMNI

OMNI

YE3

YRA

YP8

YE3

Y9T

Y9T

OMNI
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I
SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I
SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I
SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II
SHOP

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II
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26
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39
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50
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S NO.

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S NO.

90

91

92

93

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102
S NO.

103

104

105

106

107

108

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115
S NO.

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117
ASSEMBLY NAME

PEDAL COMP BRAKE BOSS WELDING


PEDAL COMP BRAKE PLATE WELDING

PEDAL COMP BRAKE SWITCH WELDING


PEDAL COMP BRAKE STROKE SENSOR WELDING

PEDAL COMP BRAKE

PEDAL COMP BRAKE

PEDAL COMP BRAKE

PEDAL COMP BRAKE BOSS WELDING

PEDAL COMP BRAKE FINAL

PEDAL COMP BRAKE FINAL

PEDAL COMP CLUTCH BOSS WELDING

PEDAL COMP CLUTCH FINAL

PEDAL COMP BRAKE BOSS WELDING


ASSEMBLY NAME

PEDAL COMP BRAKE PLATE WELDING

PEDAL COMP BRAKE FINAL

PEDAL COMP CLUTCH BOSS WELDING

PEDAL COMP CLUTCH PLATE WELDING

PEDAL COMP CLUTCH FINAL

PEDAL COMP BRAKE BOSS WELDING

PEDAL COMP BRAKE PLATE WELDING

PEDAL COMP BRAKE SWITCH WELDING

PEDAL COMP BRAKE LEVER WELDIND

PEDAL COMP CLUTCH BOSS WELDING

PEDAL COMP CLUTCH PLATE WELDING

PEDAL COMP CLUTCH FINAL

BKT COMP PEDAL FUSE BOX WELDING


ASSEMBLY NAME

LEVER

BKT COMP BRAKE

BKT COMP BRAKE (LH)

BKT COMP BRAKE (LH+RH)

PEDAL COMP BRAKE RHD (P00/P10)

PEDAL COMP BRAKE LHD (P50/P60)

PEDAL COMP BRAKE LHD (P80/P90)

BKT. COMP BRAKE PEDAL LHD

BKT. COMP BRAKE PEDAL RHD

BKT COMP BRAKE LAMP SWITCH old

BKT COMP PEDAL RELEAS

PEDAL COMP BRAKE RHD (P00 ) NEW

BKT COMP BRAKE /CLUTCH RHD STAGE 1


ASSEMBLY NAME

BKT COMP BRAKE /CLUTCH RHD STAGE 2

BKT COMP BRAKE /CLUTCH LHD STAGE 1

BKT COMP BRAKE /CLUTCH LHD STAGE 2

BKT. COMP. CLUTCH PEDAL (62R00)

BKT. COMP. BREAK PEDAL

PEDAL COMP. BREAK (AT-MT)

PEDAL COMP CLUTCH (62R00)

BKT. COMP BRAKE RHD

BKT. COMP CLUTCH

BKT. COMP. BRAKE LHD

ARM COMP BRAKE AT /MT(30,40)


ASSEMBLY NAME

ARM COMP CLUTCH (PETROL+DIESEL)

BKT PEDAL RELEASE LHD

BKT COMP BRAKE NEW

BKT COMP BRAKE RELEASE RHD NEW

BKT COMP BRAKE LAMP SWITCH NEW

BKT PEDAL RELEASE 62 ROO

PEDAL COMP BRAKE RHD (POO)

BKT COMP BRAKE RH

3rd MOUNTING RH

LAMP SWITCH

LAMP SWITCH

LAMP SWITCH

ROOM LAMP
ASSEMBLY NAME

TRAY BATTERY

TRAY BATTERY

PANEL FRONT PILLAR RH

PANEL FRONT LH

MEMBER HEAD LAMP RH

MEMBER HEAD LAMP LH

STOCK SENSOR

MINI APPRON LH

MINI APPRON RH

BEAM CNG BELT LH

BEAM CNG BELT RH

GATE FRAME

VERSA INNER
ASSEMBLY NAME

BKT ECU M50

BKT ECU M60

CLUTCH PEDAL

ROOF FLOOR NO 2 SQURE BKT

PVC CLAMP

BKT COMP SIDE BKT

BKT COMP UPPER BKT

DAMPER PLATR

DAMPER PLATR

DAMPER PLATR

VACCUM TANK PATTI

PANEL CTR PILLAR INNER LH (S.W.)

PANEL CTR PILLAR INNER RH (S.W.)


ASSEMBLY NAME

MBR COMP ROOF FRONT INNER

TRAY COMP BATTERY 1ST STAGE F8D

TRAY COMP BATTERY 2ND STAGE F8D

ROOF FRONT INNER

ROOF BACK INNER

ROOF FRONT INNER

BEAM LH

BEAM RH

ARM BRAKE + SWITCH STOPPER + PLATE (M.W.)

ARM BRAKE + SHAFT PEDAL(M.W.)

ARM CLUTCH PEDAL + PLATE PEDAL (M.W)

SUPPORT COMP. BKT + BOSS (M.W.)

BOOSTER SUB ASSLY 1 (M.W.)


ASSEMBLY NAME

BOOSTER SUB ASSLY 2 M.W.)

BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.)

BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.)

PEDAL ASSLY B&C + LEVER (M.W.)

ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.)

BKT HARNESS +EXTENSION VAN PANEL (S.W.)

CLUTCH CABLE

BKT T/M CONT CABLE (M.W.)

BKT. T/M CONT. CABLE (M.W.)

BKT T/M CONT CABLE

BKT T/M CONT CABLE

T/M COUNT CABLE (S.W.)

ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.)


ASSEMBLY NAME

Beam Rh 1st Stage

Beam Rh 1st Stage


G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

SPM Rotery

Manual

Manual

Manual

Manual

Manual

Manual

SPM Rotary

Manual

Manual

SPM Rotary

Manual

SPM Rotery
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

Manual

Manual

SPM Rotery

Manual

Manual

SPM Rotery

Manual

Manual

Manual

Manual

Manual

Manual

Manual
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

Mig

Manual

Manual

Manual

Mig Old

Mig Old

Mig Old

Spot old

Spot old

Spot old

Spot old

Mig New

Spot
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

Spot

Spot

Spot

Spot

Spot

Mig

Mig

Spot

Spot

Spot

Mig
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

Mig

Spot Old

Spot New

Spot New

Spot New

Spot

Manual

Manual

Manual

Manual

Manual

Manual

MANUAL HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

MANUAL HANDY

MANUAL HANDY

Manual

MANUAL

MANUAL

HANDY

HANDY

HANDY

HANDY

HANDY
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

HANDY

Manual

HANDY

HANDY

HANDY

HANDY

HANDY

MANUAL

PNEUMATIC

MANUAL

MANUAL

MANUAL

MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

HANDY

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC

MANUAL

PNEUMATIC

MANUAL

MANUAL

MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

HANDY

Manual

Manual

HANDY

MANUAL

MANUAL

MANUAL
G WORKS FARIDABAD
AINTENANCE PLAN ( 2019 ~ 2020 )

PNEUMATIC / MANUAL

PNEUMATIC

pNEUMATIC
19 ~ 2020 )

MODEL

YP8(L00)

YP8(L00)

YP8(L00)

YL1(ISG)

YP8(LRO)

YP8(L50)

YP8(L60)

YL7 LHD M80

YL7 LHD M80

YL7 LHD M90

YL7 M70

YLY M70

Y9T(RHD)
19 ~ 2020 )

MODEL

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T
19 ~ 2020 )

MODEL

YJC/YRA

L50

YP8

L50

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

Y9T
19 ~ 2020 )

MODEL

Y9T

Y9T

Y9T

YJC

YJC

YJC

YJC

YL7

YL7

YL7

YL7
19 ~ 2020 )

MODEL

YL7

YRA B6

YRA B6

YRA B6

YRA B6

YJC

YRA B6

YP8

YE3

YP8

L50

YL8(LHD)

YBA
19 ~ 2020 )

MODEL

K10

K10

GYPSY

GYPSY

GYPSY

GYPSY

YP8 ISG

ALTO

ALTO

EECO

EECO

GYPSY

EECO
19 ~ 2020 )

MODEL

YE3 FAD

YE3 FAD

YL7(LHD)

GYPSY

GYPSY

Y9T

Y9T

YJC

YBA/XD

XD

YL1

OMNI

OMNI
19 ~ 2020 )

MODEL

RX

YE3

YE3

YJC

YJC

XD

ECCO

ECCO

OMNI

OMNI

OMNI

OMNI

OMNI
19 ~ 2020 )

MODEL

OMNI

OMNI

OMNI

OMNI

OMNI

OMNI

YE3

YRA

YP8

YE3

Y9T

Y9T

OMNI
19 ~ 2020 )

MODEL

ECCO
ECCO
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP
SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

ROBOT SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I
SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I
SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I
SHOP

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP I

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II
SHOP

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II

WELD SHOP II
SHOP

WELD SHOP

WELD SHOP
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk

1 PEDAL COMP BRAKE BOSS WELDING SPM Rotery YP8(L00) 60000 5000 ROBOT SHOP 12 3.0 a

2 PEDAL COMP BRAKE PLATE WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE SWITCH WELDING
3 Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 Manual YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0

5 PEDAL COMP BRAKE Manual YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0

6 PEDAL COMP BRAKE Manual YP8(L50) 3000 250 ROBOT SHOP 12 3.0
7 PEDAL COMP BRAKE Manual YP8(L60) 3000 250 ROBOT SHOP 12 3.0

8 PEDAL COMP BRAKE BOSS WELDING SPM Rotary YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0

9 PEDAL COMP BRAKE FINAL Manual YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL Manual YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING SPM Rotary YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL Manual YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING Manual Y9T 31200 2600 ROBOT SHOP 12 3.0
27 LEVER Mig YJC/YRA 360000 30000 ROBOT SHOP 2 0.5
28 BKT COMP BRAKE Manual L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) Manual YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) Manual L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) Mig Old YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) Mig Old YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) Mig Old YRA B6 6000 500 ROBOT SHOP 12 3.0
34 BKT. COMP BRAKE PEDAL LHD OLD Spot old YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old Spot old YRA B6 13000 ROBOT SHOP
37 BKT COMP PEDAL RELEAS RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW Mig New YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) Spot YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL Spot YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH Spot YJC 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) Mig YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) Mig YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD Spot YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) Mig YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 Mig YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD Spot Old YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO Spot YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH Manual YP8 90000 7500 ROBOT SHOP 8 2.0
59 3rd MOUNTING RH Manual YE3 15000 1250 ROBOT SHOP 12 3.0
60 LAMP SWITCH Manual YP8 75000 6250 WELD SHOP I 8 2.0
61 LAMP SWITCH Manual L50 7200 600 WELD SHOP I 12 3.0
62 LAMP SWITCH Manual YL8(LHD) 7200 600 WELD SHOP I 12 3.0
63 ROOM LAMP MANUAL HANDY YBA 1410000 117500 WELD SHOP I 2 0.5
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk wk

64 TRAY BATTERY MANUAL HANDY K10 7500 WELD SHOP I 8 2.0


65 TRAY BATTERY MANUAL HANDY K10 90000 7500 WELD SHOP I 8 2.0
66 PANEL FRONT PILLAR RH GYPSY 6000 500 WELD SHOP I 12 3.0
67 PANEL FRONT LH GYPSY 6000 500 WELD SHOP I 12 3.0
68 MEMBER HEAD LAMP RH GYPSY 3600 300 WELD SHOP I 12 3.0
69 MEMBER HEAD LAMP LH Manual GYPSY 3600 300 WELD SHOP I 12 3.0
70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0
71 MINI APPRON LH MANUAL ALTO 1500 125 WELD SHOP I 12 3.0
72 MINI APPRON RH HANDY ALTO 1500 125 WELD SHOP I 12 3.0
73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0
74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
75 GATE FRAME HANDY GYPSY 4200 350 WELD SHOP I 12 3.0
76 VERSA INNER HANDY EECO 96000 8000 WELD SHOP I 6 1.5
77 BKT ECU M50 HANDY YE3 FAD 180000 15000 WELD SHOP I 2 0.5
78 BKT ECU M60 Manual YE3 FAD 13500 1125 WELD SHOP I 12 3.0
79 CLUTCH PEDAL HANDY YL7(LHD) 6000 500 WELD SHOP I 12 3.0
80 ROOF FLOOR NO 2 SQURE BKT HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
81 PVC CLAMP HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
84 DAMPER PLATR MANUAL YJC 32400 2700 WELD SHOP I 12 3.0
85 DAMPER PLATR PNEUMATIC YBA/XD 15000 WELD SHOP I 2 0.5
86 DAMPER PLATR MANUAL XD 30000 2500 WELD SHOP I 12 3.0
87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5
88 PANEL CTR PILLAR INNER LH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
89 PANEL CTR PILLAR INNER RH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5
91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
95 ROOF FRONT INNER PNEUMATIC XD 60000 5000 WELD SHOP I 12 3.0
96 BEAM LH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
97 BEAM RH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI 96000 8000 WELD SHOP II 6 1.5

100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

104 BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

108 BKT HARNESS +EXTENSION VAN PANEL (S.W.) MANUAL OMNI 180000 15000 WELD SHOP II 2 0.5

109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

110 BKT T/M CONT CABLE (M.W.) Manual YRA 45000 3750 WELD SHOP II 12 3.0

111 BKT. T/M CONT. CABLE (M.W.) Manual YP8 240000 20000 WELD SHOP II 2 0.5

112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0

114 T/M COUNT CABLE (S.W.) MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
Pneumatic
Handy/manual
PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):

EFFECTIVE DATE: 1/1/2019 REVISION NO.: 01 FORMAT NO.: F02/TR/01


AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

1 PEDAL COMP BRAKE BOSS WELDING SPM Rotery YP8(L00) 60000 5000 ROBOT SHOP 12 3.0

2 PEDAL COMP BRAKE PLATE WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0

3 PEDAL COMP BRAKE SWITCH WELDING Manual YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 Manual YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0

5 PEDAL COMP BRAKE Manual YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
6 Manual YP8(L50) 3000 250 ROBOT SHOP 12 3.0
7 PEDAL COMP BRAKE Manual YP8(L60) 3000 250 ROBOT SHOP 12 3.0

8 PEDAL COMP BRAKE BOSS WELDING SPM Rotary YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
9 PEDAL COMP BRAKE FINAL Manual YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0
10 PEDAL COMP BRAKE FINAL Manual YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0
11 PEDAL COMP CLUTCH BOSS WELDING SPM Rotary YL7 M70 3600 300 ROBOT SHOP 12 3.0
12 PEDAL COMP CLUTCH FINAL Manual YLY M70 3600 300 ROBOT SHOP 12 3.0
13 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
14 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
15 PEDAL COMP BRAKE FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
16 PEDAL COMP CLUTCH BOSS WELDING SPM Rotery Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
17 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
18 PEDAL COMP CLUTCH FINAL Manual Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0
19 PEDAL COMP BRAKE BOSS WELDING SPM Rotery Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
20 PEDAL COMP BRAKE PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
21 PEDAL COMP BRAKE SWITCH WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
22 PEDAL COMP BRAKE LEVER WELDIND Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
23 PEDAL COMP CLUTCH BOSS WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
24 PEDAL COMP CLUTCH PLATE WELDING Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
25 PEDAL COMP CLUTCH FINAL Manual Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0
26 BKT COMP PEDAL FUSE BOX WELDING Manual Y9T 31200 2600 ROBOT SHOP 12 3.0
27 LEVER Mig YJC/YRA 360000 30000 ROBOT SHOP 2 0.5
28 BKT COMP BRAKE Manual L50 1200 100 ROBOT SHOP 12 3.0
29 BKT COMP BRAKE (LH) Manual YP8 65760 5480 ROBOT SHOP 8 2.0
30 BKT COMP BRAKE (LH+RH) Manual L50 1200 100 ROBOT SHOP 12 3.0
31 PEDAL COMP BRAKE RHD (P00/P10) Mig Old YRA B6 156000 13000 ROBOT SHOP 4 1.0
32 PEDAL COMP BRAKE LHD (P50/P60) Mig Old YRA B6 12000 1000 ROBOT SHOP 12 3.0
33 PEDAL COMP BRAKE LHD (P80/P90) Mig Old YRA B6 6000 500 ROBOT SHOP 12 3.0
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

34 BKT. COMP BRAKE PEDAL LHD OLD Spot old YRA B6 30000 2500 ROBOT SHOP 12 3.0
35 BKT. COMP BRAKE PEDAL RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
36 BKT COMP BRAKE LAMP SWITCH old Spot old YRA B6 13000 ROBOT SHOP
37 BKT COMP PEDAL RELEAS RHD OLD Spot old YRA B6 156000 13000 ROBOT SHOP 4 1.0
38 PEDAL COMP BRAKE RHD (P00 ) NEW Mig New YRA B6 120000 10000 ROBOT SHOP 4 1.0
39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 Spot Y9T 28800 2400 ROBOT SHOP 12 3.0
41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 Spot Y9T 1200 100 ROBOT SHOP 12 3.0
43 BKT. COMP. CLUTCH PEDAL (62R00) Spot YJC 24000 2000 ROBOT SHOP 12 3.0
44 BKT. COMP. BREAK PEDAL Spot YJC 24000 2000 ROBOT SHOP 12 3.0
45 BKT COMP LAMP SWITCH Spot YJC 2000 ROBOT SHOP 12 3.0
46 PEDAL COMP. BREAK (AT-MT) Mig YJC 24000 2000 ROBOT SHOP 12 3.0
47 PEDAL COMP CLUTCH (62R00) Mig YJC 7200 600 ROBOT SHOP 12 3.0
48 BKT. COMP BRAKE RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
49 BKT. COMP CLUTCH RHD Spot YL7 120000 10000 ROBOT SHOP 4 1.0
50 BKT. COMP. BRAKE LHD Spot YL7 7200 600 ROBOT SHOP 12 3.0
51 PEDAL COMP BRAKE AT /MT(30,40) Mig YL7 120000 10000 ROBOT SHOP 4 1.0
52 PEDAL COMP CLUTCH M-20 Mig YL7 72000 6000 ROBOT SHOP 8 2.0
53 BKT PEDAL RELEASE LHD OLD Spot Old YRA B6 30000 2500 ROBOT SHOP 12 3.0
54 BKT COMP BRAKE NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
55 BKT COMP BRAKE RELEASE RHD NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
56 BKT COMP BRAKE LAMP SWITCH NEW Spot New YRA B6 156000 13000 ROBOT SHOP 4 1.0
57 BKT PEDAL RELEASE 62 ROO Spot YJC 24000 2000 ROBOT SHOP 12 3.0
58 BKT COMP BRAKE RH Manual YP8 90000 7500 ROBOT SHOP 8 2.0
59 3rd MOUNTING RH Manual YE3 15000 1250 ROBOT SHOP 12 3.0
60 LAMP SWITCH Manual YP8 75000 6250 WELD SHOP I 8 2.0
61 LAMP SWITCH Manual L50 7200 600 WELD SHOP I 12 3.0
62 LAMP SWITCH Manual YL8(LHD) 7200 600 WELD SHOP I 12 3.0
63 ROOM LAMP MANUAL HANDY YBA 1410000 117500 WELD SHOP I 2 0.5
64 TRAY BATTERY MANUAL HANDY K10 7500 WELD SHOP I 8 2.0
65 TRAY BATTERY MANUAL HANDY K10 90000 7500 WELD SHOP I 8 2.0
66 PANEL FRONT PILLAR RH GYPSY 6000 500 WELD SHOP I 12 3.0
67 PANEL FRONT LH GYPSY 6000 500 WELD SHOP I 12 3.0
68 MEMBER HEAD LAMP RH GYPSY 3600 300 WELD SHOP I 12 3.0
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

69 MEMBER HEAD LAMP LH Manual GYPSY 3600 300 WELD SHOP I 12 3.0
70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0
71 MINI APPRON LH MANUAL ALTO 1500 125 WELD SHOP I 12 3.0
72 MINI APPRON RH HANDY ALTO 1500 125 WELD SHOP I 12 3.0
73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0
74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
75 GATE FRAME HANDY GYPSY 4200 350 WELD SHOP I 12 3.0
76 VERSA INNER HANDY EECO 96000 8000 WELD SHOP I 6 1.5
77 BKT ECU M50 HANDY YE3 FAD 180000 15000 WELD SHOP I 2 0.5
78 BKT ECU M60 Manual YE3 FAD 13500 1125 WELD SHOP I 12 3.0
79 CLUTCH PEDAL HANDY YL7(LHD) 6000 500 WELD SHOP I 12 3.0
80 ROOF FLOOR NO 2 SQURE BKT HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
81 PVC CLAMP HANDY GYPSY 6000 500 WELD SHOP I 12 3.0
82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0
84 DAMPER PLATR MANUAL YJC 32400 2700 WELD SHOP I 12 3.0
85 DAMPER PLATR PNEUMATIC YBA/XD 15000 WELD SHOP I 2 0.5
86 DAMPER PLATR MANUAL XD 30000 2500 WELD SHOP I 12 3.0
87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5
88 PANEL CTR PILLAR INNER LH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
89 PANEL CTR PILLAR INNER RH (S.W.) MANUAL OMNI 6000 500 WELD SHOP I 12 3.0
90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5
91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5
93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0
95 ROOF FRONT INNER PNEUMATIC XD 60000 5000 WELD SHOP I 12 3.0
96 BEAM LH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
97 BEAM RH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0
98 ARM BRAKE + SWITCH STOPPER + PLATE (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI 96000 8000 WELD SHOP II 6 1.5

100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2018 ~ 2019 )

YEARLY PM
S NO.
ASSEMBLY NAME PNEUMATIC / MANUAL MODEL PRODUCTION/
DISPATCH
MONTHLY
PRODUCTION SHOP FREQUENCY
IN WEEKS
PM FREQUENCY IN
MONTHS Jan-19 Feb-19 Mar-19

1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
wk wk wk wk wk wk wk wk wk wk wk wk

103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

104 BKT. COMP PEDAL + BOOSTER ASSEMBLY 1 (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

105 BKT. COMP PEDAL + BOOSTER ASSEMBLY 2 (M.W.) MANUAL OMNI 108000 9000 WELD SHOP II 6 1.5

106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

107 ARM BRAKE + BOSS ROTORY WELDING JIG (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5

108 BKT HARNESS +EXTENSION VAN PANEL (S.W.) MANUAL OMNI 180000 15000 WELD SHOP II 2 0.5

109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

110 BKT T/M CONT CABLE (M.W.) Manual YRA 45000 3750 WELD SHOP II 12 3.0

111 BKT. T/M CONT. CABLE (M.W.) Manual YP8 240000 20000 WELD SHOP II 2 0.5

112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0

114 T/M COUNT CABLE (S.W.) MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0
115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI 96000 8000 WELD SHOP II 6 1.5
Pneumatic
Handy/manual

PREPARED BY (TOOL ROOM ER.):


EFFECTIVE DATE: 1/1/2019
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2019 ~ 2020 )

SL. NO. PNEUMATIC /


MODEL
YEARLY MONTHLY
SHOP
PM FREQUENCY IN PM FREQUENCY IN
Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20
ASSEMBLY NAME MANUAL PRODUCTION PRODUCTION WEEKS MONTHS

1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk

1 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YP8(L00) 60000 5000 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE PLATE WELDING
2 MANUAL YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE SWITCH WELDING
3 MANUAL YP8(L00) 65760 5480 ROBOT SHOP 8 2.0
PEDAL COMP BRAKE STROKE SENSOR WELDING
4 MANUAL YL1(ISG) 14400 1200 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
5 MANUAL YP8(LRO) 18000 1500 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
6 MANUAL YP8(L50) 3000 250 ROBOT SHOP 12 3.0
PEDAL COMP BRAKE
7 MANUAL YP8(L60) 3000 250 ROBOT SHOP 12 3.0

8 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0

9 PEDAL COMP BRAKE FINAL MANUAL YL7 LHD M80 6000 500 ROBOT SHOP 12 3.0

10 PEDAL COMP BRAKE FINAL MANUAL YL7 LHD M90 3600 300 ROBOT SHOP 12 3.0

11 PEDAL COMP CLUTCH BOSS WELDING PNEUMATIC YL7 M70 3600 300 ROBOT SHOP 12 3.0

12 PEDAL COMP CLUTCH FINAL MANUAL YLY M70 3600 300 ROBOT SHOP 12 3.0

13 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0

14 PEDAL COMP BRAKE PLATE WELDING MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0

15 PEDAL COMP BRAKE FINAL MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0

16 PEDAL COMP CLUTCH BOSS WELDING PNEUMATIC Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0

17 PEDAL COMP CLUTCH PLATE WELDING MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0

18 PEDAL COMP CLUTCH FINAL MANUAL Y9T(RHD) 30000 2500 ROBOT SHOP 12 3.0

19 PEDAL COMP BRAKE BOSS WELDING PNEUMATIC Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

20 PEDAL COMP BRAKE PLATE WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

21 PEDAL COMP BRAKE SWITCH WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

22 PEDAL COMP BRAKE LEVER WELDIND MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

23 PEDAL COMP CLUTCH BOSS WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

24 PEDAL COMP CLUTCH PLATE WELDING MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

25 PEDAL COMP CLUTCH FINAL MANUAL Y9T(LHD) 1200 100 ROBOT SHOP 12 3.0

26 BKT COMP PEDAL FUSE BOX WELDING MANUAL Y9T 31200 2600 ROBOT SHOP 12 3.0

27 LEVER PNEUMATIC YJC/YRA 360000 30000 ROBOT SHOP 2 0.5

28 BKT COMP BRAKE MANUAL L50 1200 100 ROBOT SHOP 12 3.0

29 BKT COMP BRAKE (LH) MANUAL YP8 65760 5480 ROBOT SHOP 8 2.0

30 BKT COMP BRAKE (LH+RH) MANUAL L50 1200 100 ROBOT SHOP 12 3.0

31 PEDAL COMP BRAKE RHD (P00/P10) PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

32 PEDAL COMP BRAKE LHD (P50/P60) PNEUMATIC YRA B6 12000 1000 ROBOT SHOP 12 3.0

33 PEDAL COMP BRAKE LHD (P80/P90) PNEUMATIC YRA B6 6000 500 ROBOT SHOP 12 3.0

34 BKT. COMP BRAKE PEDAL LHD OLD PNEUMATIC YRA B6 30000 2500 ROBOT SHOP 12 3.0

35 BKT. COMP BRAKE PEDAL RHD OLD PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

36 BKT COMP BRAKE LAMP SWITCH old PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

37 BKT COMP PEDAL RELEAS RHD OLD PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

38 PEDAL COMP BRAKE RHD (P00 ) NEW PNEUMATIC YRA B6 120000 10000 ROBOT SHOP 4 1.0

39 BKT COMP BRAKE /CLUTCH RHD STAGE 1 PNEUMATIC Y9T 28800 2400 ROBOT SHOP 12 3.0

40 BKT COMP BRAKE /CLUTCH RHD STAGE 2 PNEUMATIC Y9T 28800 2400 ROBOT SHOP 12 3.0

41 BKT COMP BRAKE /CLUTCH LHD STAGE 1 PNEUMATIC Y9T 1200 100 ROBOT SHOP 12 3.0

42 BKT COMP BRAKE /CLUTCH LHD STAGE 2 PNEUMATIC Y9T 1200 100 ROBOT SHOP 12 3.0

43 BKT. COMP. CLUTCH PEDAL (62R00) PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0

44 BKT. COMP. BREAK PEDAL PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0

45 BKT COMP LAMP SWITCH PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0

46 PEDAL COMP. BREAK (AT-MT) PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0

47 PEDAL COMP CLUTCH (62R00) PNEUMATIC YJC 7200 600 ROBOT SHOP 12 3.0

48 BKT. COMP BRAKE RHD PNEUMATIC YL7 120000 10000 ROBOT SHOP 4 1.0

49 BKT. COMP CLUTCH RHD PNEUMATIC YL7 120000 10000 ROBOT SHOP 4 1.0

50 BKT. COMP. BRAKE LHD PNEUMATIC YL7 7200 600 ROBOT SHOP 12 3.0

51 PEDAL COMP BRAKE AT /MT(30,40) PNEUMATIC YL7 120000 10000 ROBOT SHOP 4 1.0

52 PEDAL COMP CLUTCH M-20 PNEUMATIC YL7 72000 6000 ROBOT SHOP 8 2.0

53 BKT PEDAL RELEASE LHD OLD PNEUMATIC YRA B6 30000 2500 ROBOT SHOP 12 3.0

54 BKT COMP BRAKE NEW PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

55 BKT COMP BRAKE RELEASE RHD NEW PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

56 BKT COMP BRAKE LAMP SWITCH NEW PNEUMATIC YRA B6 156000 13000 ROBOT SHOP 4 1.0

57 BKT PEDAL RELEASE 62 ROO PNEUMATIC YJC 24000 2000 ROBOT SHOP 12 3.0

58 BKT COMP BRAKE RH MANUAL YP8 90000 7500 ROBOT SHOP 8 2.0

59 3rd MOUNTING RH MANUAL YE3 15000 1250 ROBOT SHOP 12 3.0

60 LAMP SWITCH MANUAL YP8 75000 6250 WELD SHOP I 8 2.0

61 LAMP SWITCH MANUAL L50 7200 600 WELD SHOP I 12 3.0

62 LAMP SWITCH OBSOLETE YL8(LHD) 7200 600 WELD SHOP I 12 3.0 OBSOLETE

63 ROOM LAMP HANDY YBA 156000 13000 WELD SHOP I 4 1.0

64 TRAY BATTERY HANDY K10 90000 7500 WELD SHOP I 8 2.0

65 TRAY BATTERY HANDY K10 90000 7500 WELD SHOP I 8 2.0

66 PANEL FRONT PILLAR RH OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE

67 PANEL FRONT LH OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE

68 MEMBER HEAD LAMP RH OBSOLETE GYPSY 3600 300 WELD SHOP I 12 3.0 OBSOLETE

69 MEMBER HEAD LAMP LH OBSOLETE GYPSY 3600 300 WELD SHOP I 12 3.0 OBSOLETE

70 STOCK SENSOR MANUAL YP8 ISG 30000 2500 WELD SHOP I 12 3.0

71 MINI APPRON LH MANUAL ALTO 1500 125 WELD SHOP I 12 3.0

72 MINI APPRON RH HANDY ALTO 1500 125 WELD SHOP I 12 3.0 0

73 BEAM CNG BELT LH HANDY EECO 1500 125 WELD SHOP I 12 3.0

74 BEAM CNG BELT RH HANDY EECO 1500 125 WELD SHOP I 12 3.0
AGRO ENGINEERING WORKS FARIDABAD
JIG& FIXTURE PREVENTIVE MAINTENANCE PLAN ( 2019 ~ 2020 )
SL. NO.

PNEUMATIC / MODEL YEARLY MONTHLY SHOP PM FREQUENCY IN PM FREQUENCY IN Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20
ASSEMBLY NAME MANUAL PRODUCTION PRODUCTION WEEKS MONTHS

1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk

75 GATE FRAME OBSOLETE GYPSY 4200 350 WELD SHOP I 12 3.0 OBSOLETE

76 VERSA INNER HANDY EECO 96000 8000 WELD SHOP I 6 1.5

77 BKT ECU M50 HANDY YE3 FAD 120000 10000 WELD SHOP I 4 1.0

78 BKT ECU M60 HANDY YE3 FAD 13500 1125 WELD SHOP I 12 3.0

79 CLUTCH PEDAL HANDY YL7(LHD) 6000 500 WELD SHOP I 12 3.0

80 ROOF FLOOR NO 2 SQURE BKT OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE

81 PVC CLAMP OBSOLETE GYPSY 6000 500 WELD SHOP I 12 3.0 OBSOLETE

82 BKT COMP SIDE BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0

83 BKT COMP UPPER BKT HANDY Y9T 4200 350 WELD SHOP I 12 3.0

84 DAMPER PLATR MANUAL YJC 32400 2700 WELD SHOP I 12 3.0

85 DAMPER PLATR PNEUMATIC YBA/XD 156000 13000 WELD SHOP I 4 1.0

86 DAMPER PLATR MANUAL XD 30000 2500 WELD SHOP I 12 3.0

87 VACCUM TANK PATTI MANUAL YL1 105000 8750 WELD SHOP I 6 1.5

88 PANEL CTR PILLAR INNER LH (S.W.) OBSOLETE OMNI 6000 500 WELD SHOP I 12 3.0 OBSOLETE

89 PANEL CTR PILLAR INNER RH (S.W.) OBSOLETE OMNI 6000 500 WELD SHOP I 12 3.0 OBSOLETE

90 MBR COMP ROOF FRONT INNER HANDY RX 180000 15000 WELD SHOP I 2 0.5

91 TRAY COMP BATTERY 1ST STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5

92 TRAY COMP BATTERY 2ND STAGE F8D PNEUMATIC YE3 180000 15000 WELD SHOP I 2 0.5

93 ROOF FRONT INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0

94 ROOF BACK INNER PNEUMATIC YJC 32400 2700 WELD SHOP I 12 3.0

95 ROOF FRONT INNER PNEUMATIC XD 60000 5000 WELD SHOP I 12 3.0

96 BEAM LH PNEUMATIC ECCO 90000 7500 WELD SHOP I 8 2.0

97 BEAM RH OBSOLETE ECCO 90000 7500 WELD SHOP I 8 2.0 OBSOLETE


ARM BRAKE + SWITCH STOPPER + PLATE
98 MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
(M.W.)
99 ARM BRAKE + SHAFT PEDAL(M.W.) PNEUMATIC OMNI / SPD 96000 8000 WELD SHOP II 6 1.5

100 ARM CLUTCH PEDAL + PLATE PEDAL (M.W) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5

101 SUPPORT COMP. BKT + BOSS (M.W.) MANUAL OMNI / SPD 108000 9000 WELD SHOP II 6 1.5

102 BOOSTER SUB ASSLY 1 (M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5

103 BOOSTER SUB ASSLY 2 M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
BKT. COMP PEDAL + BOOSTER ASSEMBLY 1
104 MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
(M.W.)
BKT. COMP PEDAL + BOOSTER ASSEMBLY 2
105 MANUAL OMNI / SPD 108000 9000 WELD SHOP II 6 1.5
(M.W.)
106 PEDAL ASSLY B&C + LEVER (M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
ARM BRAKE + BOSS ROTORY WELDING JIG
107 PNEUMATIC OMNI / SPD 96000 8000 WELD SHOP II 6 1.5
(M.W.)
BKT HARNESS +EXTENSION VAN PANEL
108 OBSOLETE OMNI 180000 15000 WELD SHOP II 2 0.5
(S.W.)
109 CLUTCH CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

110 BKT T/M CONT CABLE (M.W.) MANUAL YRA 45000 3750 WELD SHOP II 12 3.0

111 BKT. T/M CONT. CABLE (M.W.) MANUAL YP8 240000 20000 WELD SHOP II 2 0.5

112 BKT T/M CONT CABLE HANDY YE3 180000 15000 WELD SHOP II 2 0.5

113 BKT T/M CONT CABLE MANUAL Y9T 31500 2625 WELD SHOP II 12 3.0

114 T/M COUNT CABLE (S.W.) HANDY Y9T 31500 2625 WELD SHOP II 12 3.0

115 ARM CLUTCH PEDAL + BOSS CLUTCH (M.W.) MANUAL OMNI / SPD 96000 8000 WELD SHOP II 6 1.5

116 BEAM RH 1 st Stage PNEUMATIC ECCO 150000 12500 WELD SHOP 4 1.0

117 BEAM RH 2 nd Stage PNEUMATIC ECCO 150000 12500 WELD SHOP 4 1.0

118 Bracket Eng Harn Protector MANUAL YJC 600000 50000 WELD SHOP 12 3

PREPARED BY (TOOL ROOM ER.): CHECKED BY (TOOL ROOM HEAD): APPROVED BY( PRODUCTION HEAD):

EFFECTIVE DATE: 1/1/2019 REVISION NO.: 01 FORMAT NO.: F02/TR/01


S NO.

3
4

10
11

12

13

14

15

16

17
18

19

20

21

22

23

24
25

26

27

28

29

30

31
32

33

34

35

36

37

38
39

40

41

42

43

44

45
46

47

48

49

50

51

52
53

54

55

56

57

58

59
60

61

62

63

64

65

66
67

68

69

70

71

72

73
74

75

76

77

78

79

80
81

82

83

84

85

86

87
88

89

90

91

92

93

94
95

96

97

98

99

100

101
102

103

104

105

106

107

108
109

110

111

112

113

114

115
116

PLAN……
ASSEMBLY NAME

PEDAL COMP BRAKE BOSS

PEDAL COMP BRAKE PLAT

PEDAL COMP BRAKE SWITC


PEDAL COMP BRAKE STROKE S

PEDAL COMP BRA

PEDAL COMP BRA

PEDAL COMP BRA

PEDAL COMP BRAKE BOSS

PEDAL COMP BRAKE

PEDAL COMP BRAKE


PEDAL COMP CLUTCH BOS

PEDAL COMP CLUTCH

PEDAL COMP BRAKE BOSS

PEDAL COMP BRAKE PLAT

PEDAL COMP BRAKE

PEDAL COMP CLUTCH BOS

PEDAL COMP CLUTCH PLAT


PEDAL COMP CLUTCH

PEDAL COMP BRAKE BOS

PEDAL COMP BRAKE PLAT

PEDAL COMP BRAKE SWITC

PEDAL COMP BRAKE LEVE

PEDAL COMP CLUTCH BOS

PEDAL COMP CLUTCH PLAT


PEDAL COMP CLUTCH

BKT COMP PEDAL FUSE BO

LEVER

BKT COMP BRAK

BKT COMP BRAKE

BKT COMP BRAKE (LH

PEDAL COMP BRAKE RHD


PEDAL COMP BRAKE LHD

PEDAL COMP BRAKE LHD

BKT. COMP BRAKE PED

BKT. COMP BRAKE PED

BKT COMP BRAKE LAMP S

BKT COMP PEDAL RE

PEDAL COMP BRAKE RHD


BKT COMP BRAKE /CLUTCH

BKT COMP BRAKE /CLUTCH

BKT COMP BRAKE /CLUTCH

BKT COMP BRAKE /CLUTCH

BKT. COMP. CLUTCH PED

BKT. COMP. BREAK P

PEDAL COMP. BREAK


PEDAL COMP CLUTCH

BKT. COMP BRAKE

BKT. COMP CLUTC

BKT. COMP. BRAKE

ARM COMP BRAKE AT /M

ARM COMP CLUTCH (PETR

BKT PEDAL RELEASE


BKT COMP BRAKE N

BKT COMP BRAKE RELEASE

BKT COMP BRAKE LAMP SW

BKT PEDAL RELEASE 6

PEDAL COMP BRAKE RH

BKT COMP BRAKE

3rd MOUNTING R
LAMP SWITCH

LAMP SWITCH

LAMP SWITCH

ROOM LAMP

TRAY BATTERY

TRAY BATTERY

PANEL FRONT PILLA


PANEL FRONT L

MEMBER HEAD LAM

MEMBER HEAD LAM

STOCK SENSOR

MINI APPRON L

MINI APPRON R

BEAM CNG BELT


BEAM CNG BELT

GATE FRAME

VERSA INNER

BKT ECU M50

BKT ECU M60

CLUTCH PEDAL

ROOF FLOOR NO 2 SQU


PVC CLAMP

BKT COMP SIDE B

BKT COMP UPPER

DAMPER PLATR

DAMPER PLATR

DAMPER PLATR

VACCUM TANK PA
PANEL CTR PILLAR INNER

PANEL CTR PILLAR INNER

MBR COMP ROOF FRON

TRAY COMP BATTERY 1ST

TRAY COMP BATTERY 2ND

ROOF FRONT INN

ROOF BACK INNE


ROOF FRONT INN

BEAM LH

BEAM RH

ARM BRAKE + SWITCH STOPPER

ARM BRAKE + SHAFT PED

ARM CLUTCH PEDAL + PLATE

SUPPORT COMP. BKT + BO


BOOSTER SUB ASSLY 1

BOOSTER SUB ASSLY 2

BKT. COMP PEDAL + BOOSTER A

BKT. COMP PEDAL + BOOSTER A

PEDAL ASSLY B&C + LEV

ARM BRAKE + BOSS ROTORY WE

BKT HARNESS +EXTENSION VA


CLUTCH CABLE

BKT T/M CONT CABLE

BKT. T/M CONT. CABLE

BKT T/M CONT CA

BKT T/M CONT CA

T/M COUNT CABLE (

BRACKET Eng HARN PR


ARM CLUTCH PEDAL + BOSS

PLAN……
AGRO ENGIN
JIG& FIXTURE PREVENT

PNEUMATIC/MANUAL

SPM Rotery

Manual

Manual
Manual

Manual

Manual

Manual

SPM Rotary

Manual

Manual
SPM Rotary

Manual

SPM Rotery

Manual

Manual

SPM Rotery

Manual
Manual

SPM Rotery

Manual

Manual

Manual

Manual

Manual
Manual

Manual

Mig

Manual

Manual

Manual

Mig Old
Mig Old

Mig Old

Spot old

Spot old

Spot old

Spot old

Mig New
Spot

Spot

Spot

Spot

Spot

Spot

Mig
Mig

Spot

Spot

Spot

Mig

Mig

Spot Old
Spot New

Spot New

Spot New

Spot

Manual

Manual

Manual
Manual

Manual

Manual

MANUAL HANDY

MANUAL HANDY

MANUAL HANDY
Manual

MANUAL

MANUAL

HANDY

HANDY
HANDY

HANDY

HANDY

HANDY

Manual

HANDY

HANDY
HANDY

HANDY

HANDY

MANUAL

PNEUMATIC

MANUAL

MANUAL
MANUAL

MANUAL

HANDY

PNEUMATIC

PNEUMATIC

PNEUMATIC

PNEUMATIC
PNEUMATIC

PNEUMATIC

PNEUMATIC

MANUAL

PNEUMATIC

MANUAL

MANUAL
MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

MANUAL

MANUAL
HANDY

Manual

Manual

HANDY

MANUAL

MANUAL

MANUAL
MANUAL

PREPARED BY (TOOL
EFFECTIVE DATE:
AGRO ENGINEERING WO
URE PREVENTIVE MAINT

MODEL

YP8(L00)

YP8(L00)

YP8(L00)
YL1(ISG)

YP8(LRO)

YP8(L50)

YP8(L60)

YL7(LHD M80)

YL7(LHD M80)

YL7(LHD M90)
YL7 M70

YLY M70

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)

Y9T(RHD)
Y9T(RHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)

Y9T(LHD)
Y9T(LHD)

Y9T

YJC/YRA

L50

YP8

L50

YRA B6
YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6

YRA B6
Y9T

Y9T

Y9T

Y9T

YJC

YJC

YJC
YJC

YL7

YL7

YL7

YL7

YL7

YRA B6
YRA B6

YRA B6

YRA B6

YJC

YRA B6

YP8

YE3
YP8

L50

YL8(LHD)

YBA

K10

K10

GYPSY
GYPSY

GYPSY

GYPSY

YP8 ISG

ALTO

ALTO

EECO
EECO

GYPSY

EECO

YE3 FAD

YE3 FAD

YL7(LHD)

GYPSY
GYPSY

Y9T

Y9T

YJC

YBA/XD

XD

YL1
OMNI

OMNI

RX

YE3

YE3

YJC

YJC
XD

ECCO

ECCO

OMNI

OMNI

OMNI

OMNI
OMNI

OMNI

OMNI

OMNI

OMNI

OMNI

OMNI
YE3

YRA

YP8

YE3

Y9T

Y9T

YJC
OMNI

PREPARED BY (TOOL ROOM ER.):


EFFECTIVE DATE: 1/1/2019
GINEERING WORKS FARID
ENTIVE MAINTENANCE PL
YEARLY PRODUCTION/
DISPATCH

60000

65760

65760
14400

18000

3000

3000

6000

6000

3600
3600

3600

30000

30000

30000

30000

30000
30000

1200

1200

1200

1200

1200

1200
1200

31200

360000

1200

65760

1200

156000
12000

6000

30000

156000

156000

156000

120000
28800

28800

1200

1200

24000

24000

24000
7200

120000

120000

7200

120000

72000

30000
156000

156000

156000

24000

120000

90000

15000
75000

7200

7200

225000

90000

6000
6000

3600

3600

30000

1500

1500

1500
1500

4200

96000

180000

13500

6000

6000
6000

4200

4200

32400

30000

105000
6000

6000

180000

180000

180000

32400

32400
60000

90000

90000

96000

96000

96000

108000
96000

96000

96000

108000

96000

96000

180000
180000

45000

240000

180000

31500

31500

600000
96000

TOOL ROOM ER.):


ATE: 1/1/2019
WORKS FARIDABAD
NTENANCE PLAN ( 2018 ~ 2
MONTHLY PRODUCTION/
DISPATCH

50000

5000

5480

5480
1200

1500

250

250

500

500

300
300

300

2500

2500

2500

2500

2500
2500

100

100

100

100

100

100
100

2600

30000

100

5480

100

13000
1000

500

2500

13000

13000

13000

10000
2400

2400

100

100

2000

2000

2000
600

10000

10000

600

10000

6000

2500
13000

13000

13000

2000

10000

7500

1250
6250

600

600

18750

7500

7500

500
500

300

300

2500

125

125

125
125

350

8000

15000

1125

500

500
500

350

350

2700

15000

2500

8750
500

500

15000

15000

15000

2700

2700
5000

7500

7500

8000

8000

8000

9000
8000

8000

8000

9000

8000

8000

15000
15000

3750

20000

15000

2625

2625

50000
8000
ABAD
LAN ( 2018 ~ 2019 )
PM
SHOP FREQUENCY
IN WEEKS

ROBOT SHOP 12

ROBOT SHOP 8

ROBOT SHOP 8
ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12
ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12
ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12
ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 2

ROBOT SHOP 12

ROBOT SHOP 8

ROBOT SHOP 12

ROBOT SHOP 4
ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 4

ROBOT SHOP 4

ROBOT SHOP 4

ROBOT SHOP 4
ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12

ROBOT SHOP 12
ROBOT SHOP 12

ROBOT SHOP 4

ROBOT SHOP 4

ROBOT SHOP 12

ROBOT SHOP 4

ROBOT SHOP 8

ROBOT SHOP 12
ROBOT SHOP 4

ROBOT SHOP 4

ROBOT SHOP 4

ROBOT SHOP 12

ROBOT SHOP 4

ROBOT SHOP 12
WELD SHOP I 8

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 2

WELD SHOP I 8

WELD SHOP I 8

WELD SHOP I 12
WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12
WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 6

WELD SHOP I 2

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12
WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 2

WELD SHOP I 12

WELD SHOP I 6
WELD SHOP I 12

WELD SHOP I 12

WELD SHOP I 2

WELD SHOP I 2

WELD SHOP I 2

WELD SHOP I 12

WELD SHOP I 12
WELD SHOP I 12

WELD SHOP I 8

WELD SHOP I 8

WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 6
WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 6

WELD SHOP II 2
WELD SHOP II 2

WELD SHOP II 12

WELD SHOP II 2

WELD SHOP II 2

WELD SHOP II 12

WELD SHOP II 12

ROBOT SHOP 24
WELD SHOP II 6
PM FREQUENCY IN APRIL
MONTHS

1st wk 2nd wk

3.0

2.0

2.0
3.0

3.0

3.0

3.0

3.0

3.0

3.0
3.0

3.0

3.0

3.0

3.0

3.0

3.0
3.0

3.0

3.0

3.0

3.0

3.0

3.0
3.0

3.0

0.5

3.0

2.0

3.0

1.0
3.0

3.0

3.0

1.0

1.0

1.0

1.0
3.0

3.0

3.0

3.0

3.0

3.0

3.0
3.0

1.0

1.0

3.0

1.0

2.0

3.0
1.0

1.0

1.0

3.0

1.0

2.0

3.0
2.0

3.0

3.0

0.5

2.0

2.0

3.0
3.0

3.0

3.0

3.0

3.0

3.0

3.0
3.0

3.0

1.5

0.5

3.0

3.0

3.0
3.0

3.0

3.0

3.0

0.5

3.0

1.5
3.0

3.0

0.5

0.5

0.5

3.0

3.0
3.0

2.0

2.0

1.5

1.5

1.5

1.5
1.5

1.5

1.5

1.5

1.5

1.5

0.5
0.5

3.0

0.5

0.5

3.0

3.0

6.0
1.5
APRIL MAY

3rd wk 4th wk 1st wk 2nd wk 3rd wk


JUNE

4th wk 1st wk 2nd wk 3rd wk 4th wk


CHECKED BY (T
REVISI
JULY AUGUST

1st wk 2nd wk 3rd wk 4th wk 1st wk


CHECKED BY (TOOL ROOM HEAD):
REVISION NO.: 01
AUGUST SEPTEMBER

2nd wk 3rd wk 4th wk 1st wk 2nd wk


EPTEMBER OCTOBER

3rd wk 4th wk 1st wk 2nd wk 3rd wk


R NOVEMBER

4th wk 1st wk 2nd wk 3rd wk 4th wk


DECEMBER JANUA

1st wk 2nd wk 3rd wk 4th wk 1st wk


1

1
1

1
1

1
1
1
1
1

1
1

1
1
1
1

1
APPROVED BY( PRODUCTIO
FORMAT NO.: F02/TR
JANUARY FEBRUARY

2nd wk 3rd wk 4th wk 1st wk 2nd wk

1
1

1
1

2
2
1 2

2
1

1
1

1
1

1 2

2
1 2

1 2

1 2

1 2

1
2

1 1 2

1
1

1
2

1 2

1
1

1 1 2

1 1 2

1
1

1 2

1 1 2

1 2

1
1

1
1

1 1 2
1 2

1 1 2

1 2

1
1

Y( PRODUCTION HEAD):
T NO.: F02/TR/01
FEBRUARY MARCH

3rd wk 4th wk 1st wk 2nd wk 3rd wk

2
2
2

3
3

2 3 3

3
3

2
2

3
3

2
2 3

2 3

2 3
2

2 3 3
2 3

2 3

2
2 3 3

2 3

2 3 3
2

2
2

2 3

2 3

2 3
2 3 3

2 3

2 3 3
3
H

4th wk
3
3
3

3
3
3

3
3
3
3

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