SUPREME ENGINEERING

Part Name : HOUSING (VANE PUMP CUMMINS ENGINE) Key Contact / Phone :SNB - 9921518059 Date (Rev.)
Date (Org.) Date:5/2/2019 Core Team:SNB, MMP,YC,RM Prepared By:Rais Mujawar
Part No: 7673001821/90 Control Plan No: 00 Checked By :Sameer Jahagirdar
Drawing Mod. No. a1*18 Rev.No. 00 Approved By:Sameer Jahagirdar
Process Significant Evaluation Sample
Tool, Equipment, Product Product/ Process Speci. / Error Recor
Operation Name Process Name Sr.no. Characteristics characteristi Measurement Control Method Reaction plan Corrective Action
Insert Make Characteristics c Tol. Proffing d
Speed & Feed Technique Size Freq.

1 Hole dia. S Ø10.5 + 0.5 PPG 5 Shift FP & IPIR NO Yes

Dowel to bore center CMM/ Receiving
2 S 52 +/- 0.1 1 Shift FP & IPIR NO Yes
CD gauge
Dowel to bore center CMM/ Receiving
3 S 52 +/- 0.1 1 Shift FP & IPIR NO Yes
CD gauge
CMM/ Receiving
4 CD 62 ± 0.4 1 Shift FP & IPIR NO Yes
gauge
CMM/ Receiving
5 Angle 15⁰ ± 0⁰30' 1 Shift FP & IPIR NO Yes
gauge
CMM/ Receiving
6 CD 51± 0.4 1 Shift FP & IPIR NO Yes
gauge
7 Angle 22⁰ ± 1⁰ CMM 1 Shift FP & IPIR NO Yes
CMM/ Receiving
8 CD 28 ± 0.2 1 Shift FP & IPIR NO Yes
gauge
CMM/ Receiving
9 Angle S 36⁰ ± 0⁰30' 1 Shift FP & IPIR NO Yes
gauge
10 Depth 62 + 1.0 DPG 5 Shift FP & IPIR NO Yes

11 Hole dia. Ø4.8+0.2/-0.1 PPG 5 Shift FP & IPIR NO Yes

12 Depth 5 ± 0.2 DPG 5 Shift FP & IPIR NO Yes

13 Hole dia. Ø5.3(H11) DPG 5 Shift FP & IPIR NO Yes

CMM/ Receiving Sort if the Dim. Is
14 Distance 20 1 Shift FP & IPIR NO Yes
gauge oversize rework & if
Set the Tool
15 Hole dia. Ø16+0.2/-0.1 PPG 5 Shift FP & IPIR NO Yes undersize then
sharpening
reject for OD,
frequency &
16 Distance 63.5 +/- 0.2 Digital Height gauge 5 Shift FP & IPIR NO Yes Length. And Dim.
monitor the same.
Is oversize reject &
Also give adequate
17 Distance 85 +/- 0.1 Digital Height gauge 5 Shift FP & IPIR NO Yes if undersize then
training to
rework for ID
operator. Reset the
18 Depth 1 + 0.2 Depth vernier 5 Shift FP & IPIR NO Yes If the speed minus
speed & do first
or plus adjust.
Ø 63 milling cutter 19 Depth 13 + 0.8 Digital Height gauge 5 Shift FP & IPIR NO Yes piece inspection.
If the feed minus or
Reset the feed & do
plus adjust. Again
Ø 15.5 drill 20 Depth 9.5 + 1.5 TPG+vernier 5 Shift FP & IPIR NO Yes first piece
inspection second
inspection.
Ø14.25 end mill piece wit correction
21 Radius R Max 0.2 Tool report 1 Shift FP & IPIR NO Yes
cutter mean side.
Combi.drill(Ø16.0 &
22 Angle 45 Deg Tool report 1 Shift FP & IPIR NO Yes
Ø20.5)

(50) VMC 2nd:- Ø10 Drill 23 Tapping M22 X1.5 TPG 5 Shift FP & IPIR NO Yes
milling, Drilling,
Chamfer tool 24 Hole dia. Ø20.5 + 0.1 PPG 5 Shift FP & IPIR NO Yes
tapping,boring,rea
mimg,
Ø10.50 Reamer 25 Hole dia. S Ø16+/-0.1 PPG 5 Shift FP & IPIR NO Yes

M22*1.5 tap 26 Hole dia. Ø27.3+0.2 PPG 5 Shift FP & IPIR NO Yes

Ø4.8 drill 27 Hole dia. Ø32+0.4/-0.2 Cutter dia 1 Shift FP & IPIR NO Yes
Concentric gauge/
Ø5.35 Reamer 28 Concentricity Ø0.4(D) 1 Shift FP & IPIR NO Yes
CMM
29 Hole dia. Ø4.8+0.2/-0.1 PPG 5 Shift FP & IPIR NO Yes

30 Depth 5+/- 0.2 FPG/ Digital vernier 5 Shift FP & IPIR NO Yes

31 Surafce Finish Rz 25 Visual compare 5 Shift FP & IPIR NO Yes

32 Hole dia. Ø5.3-H11 (+0.075) PPG 5 Shift FP & IPIR NO Yes

33 Distance 86 ± 0.4 Digital Height gauge 5 Shift FP & IPIR NO Yes

34 Hole dia. Ø10.5+0.2/-0.1 PPG 5 Shift FP & IPIR NO Yes

S= 1300 RPM,
1 Ø 63 milling cutter Program 1 Setting SAR NO Yes
Speed & Feed F=650mm/min.
S= 1643 RPM, F=328
2 Ø 15.5 drill Program 1 Setting SAR NO Yes
Speed & Feed mm/min.
Ø14.25 end mill S= 1224 RPM, F=244
3 Speed & Feed Program 1 Setting SAR NO Yes
cutter mm/min.
Combi.drill(Ø16.0 & S= 800 rpm, F=200
4 Speed & Feed Program 1 Setting SAR NO Yes
Ø20.5) mm/min.
S=1592 rpm,
5 Ø10 Drill Speed & Feed Program 1 Setting SAR NO Yes
F=318mm/min.

Prepared By : Approved By :
 SUPREME ENGINEERING

Part Name : HOUSING (VANE PUMP CUMMINS ENGINE) Key Contact / Phone :SNB - 9921518059 Date (Rev.)
Date (Org.) Date:5/2/2019 Core Team:SNB, MMP,YC,RM Prepared By:Rais Mujawar
Part No: 7673001821/90 Control Plan No: 00 Checked By :Sameer Jahagirdar
Drawing Mod. No. a1*18 Rev.No. 00 Approved By:Sameer Jahagirdar
Process Significant Evaluation Sample
Tool, Equipment, Product Product/ Process Speci. / Error Recor
Operation Name Process Name Sr.no. Characteristics characteristi Measurement Control Method Reaction plan Corrective Action
Insert Make Characteristics c Tol. Proffing d
Speed & Feed Technique Size Freq.
S=2200 rpm,
6 Chamfer tool Speed & Feed Program 1 Setting SAR NO Yes
F=660mm/min. Inform To
S=1273 rpm, Make Changes As
7 Ø10.50 Reamer Speed & Feed Program 1 Setting SAR NO Yes Superwiser/Progra
F=127mm/min. Per CP
mmer
8 M22*1.5 tap Speed & Feed S=400rpm, PITCH=1.5 Program 1 Setting SAR NO Yes
S=1326 rpm,
9 Ø4.8 drill Speed & Feed Program 1 Setting SAR NO Yes
F=132mm/min.
S=600 rpm,
10 Ø5.35 Reamer Speed & Feed Program 1 Setting SAR NO Yes
F=60mm/min.
Coolent
1:20 Manually 1 Shift SAR No Yes
Concentration
Clamping Presuure Manually Manually 1 Setting SAR No Yes
Magnet Stand and
Spindle Runout 10 Micron 1 Setting SAR No Yes
Plunger Dial
Prepared By: Rais Mujawar Approved by: Sameer Jahagirdar

Prepared By : Approved By :