Comprehensive
Steam Turbine Solutions
for Palm Oil Industry
TURBINES
Palm oil industry is one of the leading agro-industry in South East Asian region owing
to the optimum climate for oil palm plantation. While Indonesia is the largest palm oil
producer and exporter, India is the largest consumer and importer of palm oil in the
world, Utilizing wastes generated from the oil production process not only replaces
the use of expensive fossil fuels, but also reduces the impact to global warming
Robust & Compact Design - Turbine, Gear Box and Generator
mounted on single skid with integra lube oil console. Integral rotor
shaft wth disc (Solid forged rotor)
High Operational Reliability ~ Torsional, vibration and short circuit
‘analysis of full train ensures operational reliability and uptime of
over 99%
Reduced Maintenance - Steam ejector prevents steam leakage and
cil contamination. Triveni offers Labyrinth packaging for more
cffcient and durability compared to the conventional carbon ring
seals
‘Quick Start & Stable Part Load Operation ~ Designed for daly start
{& stop conditions. Additionally flatter efficiency curve type design
offers high stability during partial load conditions
Total installed base of over 130 Steam Turbines in Palm Oil
Industry that have more than 60 multi stage steam turbine
Units, Triveni has an established customer base in Malaysia,
Indonesia, Thailand & Latin America by providing its reliable,
efficient and robust steam turbine solutions with many
benefits
Mechanical Run Test - In house facility for real time full speed
mechanical steam run test of every turbine manufactured at Triveni with
vibration, bearing temperature, stably, overnor response and safety
trips inspection
‘After Sales & Spares - With strength of over 100 personnel in
engineering, theres a directed focus towards standardization and value
‘engineering of parts to bring them up to the current design. Added to
‘this there are multiple advantages
+ Astock of fast moving parts are always stocked at our works
+ Being an OEM we have the unique advantage of supplying critical
spares at short notice to meet emergencies
Faster Product Delivery & Cost Effective Solutions - State ofthe art
manufacturing facilites in Bengaluru, India with combined capacity to
manufacture over 200 turbines annually. This enables us to optimize the
product cost & provide faster product deliverySingle Stage Turbine
x Upto:
Multi Stage Turbine
MWe
Inlet Pressure upto 45 Bar
Inlet Temperature upto 450 Deg C
Exhaust Pressure upto § Bar
Standard Scope of Supply:
RST
Gear Box
ries
Case Studies
4] 12 eck Pressure Sl Sige Tine
Mil Capacity SOTPH
Power Required by the mil 1000 KW
Boler Parameters 30 ar Saturated
Boler Capacity 35 1TPH
Single Stage Capacity 1200 kW
Challenge
Fluctuating process and power demand
‘Solutions
Multifunctional hand valve to. meet process
‘demand and operate tubine wth higher efcene.
‘customer Benefits
Unintestupted Steam and power supply
Deere Man erarr}
suit customer requirement
Set of Instrumentation Turbine Local Panel
4D swetssecton onde Sean Tune
Inet Steam 38 Bar
Inlet Temperature ~ 400 Deg C
‘Challenge
1 With the exiting 45TPH boiler and T6 uni, there
as no provision for future expansion
' Combined heat and power solution fr 3 different
refineries and factories adjacent tothe unit
Solution
1 Modified the standard frame size ofthe turbine to
meet the exiting site conditions
1 Hybrid optimised ecient extraction condensing
turbine offered with customised design
1 Modern contro and operating system
‘customer Benefits
Basing units replaced with highly efficient
featiaction condensing steam turbine to. meet
power and heat requirement of other units
omplete E
(Supply on FOT ~ Turnkey basis)
ans
Upto 6MWe
Inlet Pressure upto 65 Bar
Intet Temperature upto 480 Deg C
Exhaust Pressure upto 5 Bar
tion and Commissioning
Cs
Inet Steam 30 Bar
Inlet Temperature ~ 360 Deg ¢
Challenge
1 Process steam required at 42 Bara (3.2 B arg)
and viable flow fom T27PH to T8TPH dung
Plant operation
"= Power export othe gid
Soltion
' Extraction condensing Tse fr vaiable process
flow and masimm power export tothe grid
‘Wiater cooled condenser, Gear box - Double
Helical, Single Reduction, Generator
= PLCased contol system
Customer Benefits
1 Cost effective andrelible solution
su Ancther unit of extraction condensing Tis under
‘section with commissioning expected soon
co) TV a (8)
INDONESIA ‘SOUTH AFRICA THAILAND
Ten’ Turbines DMCC Tren! Turbine ica Py. Lid “Tiveni Turbines DMCC
Suite 56 at 23), ANZ Tower, Jalan Jend Sudiaman AMR Building 3 Coneoree East Rood, 571 RSU Tower nit 903, sth oor uktumvit, 31
Kav. 394 Jakarta, indonesia ~ 10220 Bedforview, 2007 South Aes Road, Klong Ten NuaMattana, Bangkok 10110,
ew tventurbines i Johannesburg, Gauten, South Aca
UNITED ARAB EMIRATES UNITED KINGDOM
“Tiveni Turbines OMCC “iveni Turbines Europe Pid
4502-23, 45th FlorAl Mazaya Tower 862, Pinnacle House (Office 12), Newark Roa,
Jumeirah Lake Towers, Dubal UAE, Peterborough PET SYD, United Kingdom.
0.0% No. - 299509 ven venturbines.0.uk
SALES, SERVICE & MANUFACTURING: INDIA
12, Peenya Industrial AeaPhase 1,
Bengaluru ~ $6008, Inia
VIETNAM
PDD Tien’ Tubines DMCC
Suite 1510, $86 Building, 861A Dien Bien, Phu Stet,
Ward 25, inh Thanh Dstt, HEME, Vietnam
Pot No.481, Sompura 2nd stage, KIADB
Sompura Industrial Area, Netamangala Taluk,
Bengalurs~ 62123, India
Phone: 491 0.22164000 Fax: #91 €0 22164100 Email: mkigetventubins.com
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