Work Plan of Track

I. Detail Method of Instalallation New Turn Out

Sequence of Work
The sequential of Installation New Turn Out in the existing Track Panel is attached on figure-1

START

Work Will be
STAKING OUT Executed in Free
Time Periode

RAIL CUTTING

REPLACEMENT
PARTH OF EXISTING
BALLAST
Assembling New
Tun Out
4 day
Work Will be
REPLACEMENT OF EXISTING
Executed in
BALLAST + REMOVE
Window Time
EXISTING TRACK PANEL
Periode
50 Minutes
180 minutes

INSTALL NEW TURN

OUT
40 Minutes

INSERT BALLAST
TAMPING AND
LINING
90 Minutes

FINISH

Figure-1 Sequences of Construction Works for Installation New Turn Out

 Work Plan of Track

I.1. Staking Out

Sequence work :
Staking out used to get coordinate (x,y). Points of stake out to be used installation
constraint of new turn out. This work is done by a surveyor helped with two assistants.
Marking by “patok”.
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

I.2. Rail Cutting

Sequence work :
After get constrains of work, so to accelerate removel track existing, contractor can cut
rail existing when free time. After that rail connected by fish plate. Drawing method is
enclosed on Attachment-1
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

I.3. Replacement Parth Of Existing Ballast

Sequence work :
To accelerate the implementation of replacemnet new turn out, so contractor can replace
part of existing ballast. For the safety train, contractor will laying cutting sleeper and
wooden packing. Drawing method is enclosed on Attachment-2
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

I.4. Replacement Existing Track Panel

Sequence work :
In this work are replacement of ballast, sleeper and rail existing. First loose bolts on fish
plate, after that lift rail existing. Then contractor can replace sleeper existing. But before
contractor use window time, so contractor must prepare material and tools for replace
existing track panel, for example: track jack HTT, “kunci Fish Plate” and other. Drawing
method is enclosed on Attachment-3
 Work Plan of Track

Time :
Becuase to remove rail existing, traffic of train in the work erea must be stop, so in this
work using window time.

I.5. Install New turn Out

Four day before install new turn out, contractor must assembling new turn out in arround
of work area. So if contractor will install new turn out, turn out ready to done. For esasy
of installation will be assisted by track winch. Drawing method is enclosed on
Attachment-4
Time :
Becuase to remove rail existing, traffic of train in the work erea must be stop, so in this
work using window time.

I.6. Insert Ballast tamping and lining

After new turn out installed, contractor can insert ballast and then tamping by handy tie
tamper. And in the final compaction will compacted by MTT and profilling by PBR.
Compaction will be done to get elevation plan. Drawing method is enclosed on
Attachment-5.
Time :
Becuase to remove rail existing, traffic of train in the work erea must be stop, so in this
work using window time.

I.7. Assembling
Before activities of install turn out, so assembling activities to be done 4 days in advance.
Assembling activities including distribution of materials and assembly.
Time :
Because sequence work does not disturb traffic of train so this work only use free time.
 Work Plan of Track

II. Schedule And Check List Material for Installation New Turn Out In The Existing Track Panel.
Table II.1 Detailed Resource and Man Power Schedule of Install New Turn Out At Existing Track Panel
Duration (minutes)
No. Activity Remaks
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
1 Cutting Rail 4 4 4 4 free time
2 Rail Drilling 4 4 4 4 4 4 4 4 4 4 4 4 free time
3 Insstallation Fish Plate 4 4 4 4 free time
4 Replacement of part ballast existing 10 10 6 6 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Free time (1 day)
Total Man Power 14 14 14 14 14 14 14 14 14 14 14 18 18 18 14 10 10 10

Notes:
1. Activity in the table II.1 will be done 4 days before the activities in the table II.2

Table II.2 Detailed Resource and Man Power Schedule of Install New Turn Out At Existing Track Panel
Duration (minutes)
No. Activity Remaks
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
1 Remove fish Plate 8 8 window time
2 Remove rail Existing 16 16 window time
3 remove PC Sleeper Existing 20 20 window time
4 Remove Balast Existing 20 20 40 window time
5 Install New Turn Out 40 40 40 40 window time
6 Spreading Ballast 30 20 20 20 window time
7 Tamping by HTT 10 10 10 10 10 10 window time
8 MTT 6 6 window time
Total Man Power 8 24 56 40 40 40 40 40 40 30 30 30 30 10 10 10 6 6
 Work Plan of Track

Table II.3 Detailed Resource and Man Power Schedule of Assembling Work
Duration (days)
No. Activity Remaks
1 2 3 4
1 Delevary PC Sleeper Turn Out 10 10
2 Delevary Rail turn Out 10 10
3 Install turn Out 20 20 20
Total Man Power 20 40 20 20

Notes:
1. Activity in the table II.3 will be done 4 days before the activities in the table II.2

Table II.4 Equipment for Free Time Work

No. Name of Equipment Qty Unit Remarks

1 Yamagochi 4 pcs
2 Lifter Turn Out 8 pcs
3 Pen Puler 4 pcs
4 Hammer 4 pcs
5 "Kunci Fish Plate" 4 pcs
6 Matisa 1 pcs
7 Steel Bar 10 pcs
8 Rail Jack 4 pcs
9 Ballast Carier 10 pcs
10 Pioce 10 pcs
11 Genset HTT 2 pcs
12 HTT 8 pcs
 Work Plan of Track

Table II.5 Equipment for Window Time Work

No. Name of Equipment Qty Unit Remarks

1 Lifter Turn Out 10 pcs

2 Roles Turn Out 4 pcs
3 Yamagoci 10 pcs
4 Rail Cutting 2 pcs
5 Rail Drilling 2 pcs
6 Genset HTT 2 pcs
7 HTT 8 pcs
8 Pioce 40 pcs
9 Ballast Carier 40 pcs
10 Steel Bar 60 pcs
11 Rail Jack 10 pcs
12 HT 4 pcs
13 Sign 2A, 2B 2 set
14 Semboyan 3 2 set
15 Megaphone 1 pcs
16 "Kunci Fish Plate" 4 pcs
17 Hammer 10 pcs
18 Matisa 1 pcs
19 Turn Out Trily 4 pcs
20 Kunci TN 6 pcs
21 Kunci Dop 6 pcs
22 Genset Lamp 1 pcs
23 Lampu 4 pcs
24 Pen Puler 6 pcs
25 Kunci KA Clip 6 pcs
26 MTT 1 pcs
27 Lampu Hansem 2 pcs
 Work Plan of Track

III. Safety Plan

Detail of safety procedure can be use be seen in Safety Plan Document.

III.1 Procedure of Work Commencement in Active Track

 Work Plan of Track

III.2 Reporting System for Accident Evacuation

Flow Chart
Permanent Partial Disability Accident (PPD)

PPD

Reporting to chief /
secretary P2K3

Handling of accident
administration by
administration

Victim brought
to hospital

Report to Monitoring of
insurance disease and treatment

Insurance
claim

Gift of Healing
insurance process

Accident data
record

Finish
 Work Plan of Track

Flow Chart
Accident With Fatality

Accident with
Fatality

Report to Report to chief/ Notification to

Police Secretary P2K3 Victim Family
Project

Inspection
by Police
Approval
Alt.1 Alt.2
request of victim
Bank statement family
of Police

Brought to
Brought to hospital for
family visum

Obsequies of
corpse and solution
of victim data

Management of
insurance by admi-
nistration of project

Solving of
insurance claim

Accident data
record

Finish
 Work Plan of Track

III.3 HSE Banner & Poster

Work Plan of Track