शपथ-पपत

मम, अशवविननी उमररियया पपत आत्मज शनी ददीनदययाल उमररियया, ननिववासस-बनी अभभिनवि रिदीगल हहोम्स
मकयान नम्बरि 22, अविधपपरिदी भिहोपयाल (म 0 प 0), वपन कहोड -४६२००२ कवा हहोकर शपथ पपवक
कथनि करतवाहप कक-
१. यह कक ममनिने एम. टने क. ववषय ससंरचनिवात्मक अभभियवासंततककी मम सत २०१४ मम कवाउसं भसभलसंग /
ससंस्थवानि स्तर कवाउसं भसभलसंग कने मवाध्यम सने शनेणस सवामवान्य वगर्ग मने रवाष्टट्रीय तकनिसककी भशक्षक
प्रभशक्षण एवसं अनिपससंधवानि ससंस्थवानि, भिहोपवाल, म.प्र. ससंस्थवा मम प्रवनेश भलयवा थवा ।
२. मम ददिनिवासंक १५/०८/२०१४ सने ननियभमत छवात कने रूप मम रवाष्टट्रीय तकनिसककी भशक्षक प्रभशक्षण एवसं
अनिपससंधवानि ससंस्थवानि, भिहोपवाल, म.प्र. स्निवातकहोत्तर पवाठ्यक्रम मम अध्ययनिरत थवा ।
३. मम घहोषणवा करतवा हपह कक इस पवाठ्यक्रम कक अवधध मम ककसस भिस अन्य ननिजस क्षनेत कने ससंस्थवानि
/ औद्यहोधगक समपह / ककसस भिस कवायवार्गलय मने पपणक
र्ग वाभलक रूप सने कवायर्गरत निहट्रीसं थवा ।

हस्तवाक्षर शपथगवादहतवा

गवाईड एवसं ससंचवालक / प्रवाचवायर्ग द्ववारवा सत्यवावपत ककयवा जवावने

सत्यवावपत ककयवा जवातवा हम कक छवात कवा निवाम अशवविननी उमररियया निवामवासंकनि क्रमवासंक
००१२ CE १४ MT ०९ द्ववारवा उपरहोक्तवानिपसवार भिरट्री गई जवानिकवारट्री प्रमवाणणत एव सहट्री हम ।

गवाईड कने हस्तवाक्षर

ससंचवालक / प्रवाचवायर्ग
हस्तवाक्षर /पदिनिवाम / ससल सदहत
रवाष्टट्रीय तकनिसककी भशक्षक प्रभशक्षण एवसं
अनिपससंधवानि ससंस्थवानि, भिहोपवाल, म.प्र.

ससंस्थवा कवा कहोड: ००१२

1 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 NATIONAL INSTITUTE OF TECHNICAL TEACHERS’ TRAINING AND
RESEARCH, BHOPAL (M.P.)
Department of civil and Environmental engineering

CERTIFICATE
This is to certify that the work embodies in this dissertation entitled “Laboratory
Investigation in Concrete Mix Design and using by Replacing Stone (Crusher)
Dust as Sand” being submitted by ‘Ashwini Umariya’ Enrollment No. –
0012CE14MT09 for partial fulfilment of the requirement for the award of ‘Master
of Technology’ in ‘Construction Technology & Management’ discipline to Rajiv
Gandhi Proudyogiki Vishwavidyalaya, Bhopal (M.P.) during the academic year
2014-16 is a record of bonafide piece of work, undertaken by him the supervision
of the undersigned.

Approved and Supervised by

Signature
( M.C.Paliwal)
Professor
Dept. of Civil & Environmental Engineering
NITTTR, Bhopal

Forwarded by

Dr. V. H. Radhakrishnan Dr. A. K. Jain

Dean (R & D) Professor& Head of Department
NITTTR Bhopal Dept. of Civil & Environmental
Eningeering NITTTR ,Bhopal

2 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 NATIONAL INSTITUTE OF TECHNICAL TEACHERS’ TRAINING AND
RESEARCH, BHOPAL (M.P.)

Department:-Civil and Environmental Engineering Department

DECLARATION

I ‘Ashwini Umaria’, a student of ‘Master of Technology in Construction

Technology & Management’’, session: 2014-2016, National Institute of
Technical Teachers Training Institute Bhopal (M.P.), hereby declare that the
work presented in this dissertation entitled “Laboratory Investigation in
Concrete Mix Design and using by Replacing Stone (Crusher) Dust as Sand”
is the outcome of my own bona fide work and is correct to the best of my
knowledge and this work has been undertaken taking care of Engineering Ethics. It
contains no material previously published or written by another person nor material
which has been accepted for the award of any other degree or diploma of the
university or other institute of higher learning, except where due acknowledgment
has been made in the text.

(Ashwini Umariya)
Enrollment No.: 0012CE14MT09

Date:

3 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 NATIONAL INSTITUTE OF TECHNICAL TEACHERS’ TRAINING AND
RESEARCH, BHOPAL (M.P.)
Department of Civil & Environmental Engineering

ACKNOWLEDGEMENT
The success and final outcome of this dissertation required a lot of guidance and
assistance from many people and I am extremely fortunate to have got this all
along the completion of my dissertation work. Whatever I have done is only due to
such guidance and assistance and I would not forget to thank them.
I wish to acknowledge our profound sense of gratitude to my guide M.C.Paliwal,
Professor, Department of Civil & Environmental Engineering, National Institute of
Technical Teachers’ Training and Research, Bhopal, for their remarkable guidance
and continued encouragement during the preparation of this dissertation. Indeed it
was a matter of great felicity and privilege for me to work under his aegis. I
express my thankfulness to him for his dedicated inspiration, lively interest and
patience through my errors, without which it would have been impossible to bring
the dissertation to near completion.
I also wish to thank Dr. A. K. Jain, Professor and Head of Department, Civil &
Environmental Engineering, National Institute of Technical Teachers’ Training and
Research, Bhopal who helped me during the period of entire course including
dissertation work.
I would also like to thank Dr. V. H. Radhakrishnan , Dean (R&D), National
Institute of Technical Teachers’ Training and Research, Bhopal for all the
encouragement and facilities provided to us for completion of course.

4 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
I am also thankful to and fortunate enough to get constant encouragement, support
and guidance from all faculty and staff which helped me in successfully
completing my dissertation work. I would like to thank Dr. R.K. Dixit, Dr.
J.P.Tagar, Dr. Subrat Roy of Department of Civil & Environmental Engineering
for their support, encouragement and cooperation. Also, I would like to extend our
sincere regards to all the non-teaching staff of department of computer science for
their timely support.

Last but not the least I would like to thank my parents and friends for their support
and cooperation. Regardless of the source I wish to express our gratitude to those
who may have contributed to this work, even though anonymously.

Ashwini Umariya
Date: Enrollment. No.: 0012CE14MT09

5 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 TABLE OF CONTENTS

Page no.

Candidate’s declaration i

Certificate ii

Approval Certificate iii

Acknowledgement iv

Undertaking v

Tables of Contents vi

List of Table ix

List of Figures xiii

Abstract xiv

6 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
CHAPTER-1 INTRODUCTION 1

7 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
1.1 General 1
1.2 Composition in Concrete 2
1.3 Significant of the Study 3
1.4 Thesis Objectives 3
1.5 Organization of the Thesis 4
CHAPTER-2 LITRATURE REVIEW 5
CHAPTER-3 MATERIAL USED 16
3.1 GENERAL 16
3.2 MATERIAL USED 16
CHAPTER-4 METHODOLOGY 18
4.1test On Cement 18
4.1.1 Fineness Test 18
4.1.2 Consistency 18
4.1.3 Initial and Final Setting Time 19
4.2 Tests on Aggregates 20
4.2.1 Sieve Analysis 20
4.2.3 Water Absorption 21
4.2.4 Aggregate Impact Value 21
4.3 Tests on Fresh Concrete 23
4.3.1 Slump Cone Test 23
4.4 Test on harden concrete 24
4.4.1 Compression Test 24
4.4.2 Flexure test: 24
CHAPTER 5 EXPERIMENTAL WORKS 25
5.1 Material Testing 25
5.1.1 Cement Fineness Test 25
5.1.2 Consistency, Initial and Final Setting Time Test 25
5.1.3 Cement Mortar Compressive Strength 26

8 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
5.1.4 Determination of Specific Gravity & Water Absorption 26
5.1.5 Determination of Specific Gravity & Water Absorption 27
5.1.6 Determination of Specific Gravity & Water Absorption 27
5.1.7 Determination of Specific Gravity & Water Absorption 28
5.1.8 Sieve Analysis of Coarse Aggregates (As per IS: 383-1970 Table -2) 28
5.1.9 Sieve Analysis of Coarse Aggregates (As per IS: 383-1970 Table -2) 29
5.1.10 Sieve Analysis of Fine Aggregates (As per MORTH Table 1000 -2) 29
5.1.11 Aggregate Impact Value (As per IS 2386 Part- IV) 30
5.1.12 Flakiness & Elongation Index 30
5.1.13 Slump Cone Tests 31
5.14 IS Code Method of Concrete Mix Design of M-20 Grade Concrete 32
5.15 IS Code Method of Concrete Mix Design of M-30 Grade Concrete 33
5.1.16 Compressive Strength test M-20 34
5.1.17 Compressive Strength test M-30 39
5.1.18 Flexural strength test M-20 45
5.1.19 Flexural strength test M-30 50
CHAPTER 6 RESSULTS 56
6.1 Workability (Slump Cone Test) (M-20) 56
6.2 Workability (Slump Cone Test) (M-30) 57
6.3 Compressive Strength 58
6.4 Flexural strength 60
CHAPTER-7 CONCLUSION AND FUTURE SCOPE 62
7.1 Conclusion 62
7.2 Future Scope 62
REFERENCES 63
PAPER PUBLISHED 66

LIST OF TABLE

9 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 P.No.
Table 4.1: Sieve Analysis 20
Table 5.1 Cement Fineness Test 25
Table 5.2 Consistency, Initial and Final Setting Time Test 25
Table 5.3 Cement Mortar Compressive Strength 26
Table 5.4 Determination of Specific Gravity & Water Absorption20 mm aggregate 26
Table 5.5 Determination Of Specific Gravity & Water Absorption10 mm aggregate 27
Table 5.6 Determination Of Specific Gravity & Water Absorption Natural sand 27
Table 5.7 Determination of Specific Gravity & Water Absorption Crusher Dust 28
Table 5.8 Sieve analysis of coarse aggregates 20 mm aggregate 5000 gm sample 28
Table 5.9 Sieve analysis of coarse aggregates 10 mm aggregate5000 gm sample 29
Table 5.10 Sieve Analysis of Fine Aggregates/ natural sand 29
Table 5.11 Aggregate Impact Value 30
Table 5.12 Flakiness & Elongation Index 30
Table 5.13 (a) Slump Cone Tests 31
Table 5.13 (b) Slump Cone Tests 31
Table 5.14: Quantities per cubic meter for trial mixes (M20) 32
Table 5.15: Quantities per cubic meter for trial mixes (M30) 33
Table 5.16 Stone Dust (0 %) Compressive Strength of M-20 34
Table 5.17 Stone Dust (10 %) Compressive Strength of M-20 34
Table 5.19 Stone Dust (20 %) Compressive Strength of M-20 35
Table 5.19 Stone Dust (30 %) Compressive Strength of M-20 35
Table 5.20 Stone Dust (40 %) Compressive Strength of M-20 36
Table 5.21 Stone Dust (50 %) Compressive Strength of M-20 36
Table 5.23 Stone Dust (70 %) Compressive Strength of M-20 37
Table 5.24 Stone Dust (80 %) Compressive Strength of M-20 37
Table 5.25 Stone Dust (90 %) Compressive Strength of M-20 38

10 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
Table 5.26 Stone Dust (100 %) Compressive Strength of M-20 39
Table 5.27 Stone Dust (0 %) Compressive Strength of M-30 39
Table 5.28 Stone Dust (10 %) Compressive Strength of M-30 40
Table 5.29 Stone Dust (0 %) Compressive Strength of M-30 40
Table 5.30 Stone Dust (10 %) Compressive Strength of M-30 41
Table 5.31 Stone Dust (0 %) Compressive Strength of M-30 41
Table 5.32 Stone Dust (10 %) Compressive Strength of M-30 42
Table 5.33 Stone Dust (0 %) Compressive Strength of M-30 42
Table 5.34 Stone Dust (10 %) Compressive Strength of M-30 43
Table 5.35 Stone Dust (0 %) Compressive Strength of M-30 43
Table 5.36 Stone Dust (10 %) Compressive Strength of M-30 44
Table 5.37 Stone Dust (10 %) Compressive Strength of M-30 44
Table 5.38 Results of Flexural strength (N/mm2) on M-20 ( 0% Stone Dust) 45
Table 5.39 Results of Flexural strength (N/mm2) on M-20 ( 10% Stone Dust) 45
Table 5.40 Results of Flexural strength (N/mm2) on M-20 ( 20% Stone Dust) 46
Table 5.41 Results of Flexural strength (N/mm2) on M-20 ( 30% Stone Dust) 46
Table 5.42 Results of Flexural strength (N/mm2) on M-20 (4 0% Stone Dust) 47
Table 5.43 Results of Flexural strength (N/mm2) on M-20 ( 50% Stone Dust) 47
Table 5.44 Results of Flexural strength (N/mm2) on M-20 ( 60% Stone Dust) 48
Table 5.45 Results of Flexural strength (N/mm2) on M-20 ( 70% Stone Dust) 48
Table 5.46 Results of Flexural strength (N/mm2) on M-20 ( 80% Stone Dust) 49
Table 5.47 Results of Flexural strength (N/mm2) on M-20 ( 90% Stone Dust) 49
Table 5.48 Results of Flexural strength (N/mm2) on M-20 ( 100% Stone Dust) 50
Table 5.49 Results of Flexural strength (N/mm2) on M-30 ( 0% Stone Dust) 50
Table 5.50 Results of Flexural strength (N/mm2) on M-30 ( 10% Stone Dust) 51
Table 5.51 Results of Flexural strength (N/mm2) on M-30 ( 20% Stone Dust) 51
Table 5.52 Results of Flexural strength (N/mm2) on M-30 ( 30% Stone Dust) 52

11 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
Table 5.53 Results of Flexural strength (N/mm2) on M-30 ( 40% Stone Dust) 52
Table 5.54 Results of Flexural strength (N/mm2) on M-30 ( 50% Stone Dust) 53
Table 5.55 Results of Flexural strength (N/mm2) on M-30 ( 60% Stone Dust) 53
Table 5.56 Results of Flexural strength (N/mm2) on M-30 ( 70% Stone Dust) 54
Table 5.57 Results of Flexural strength (N/mm2) on M-30 ( 80% Stone Dust) 54
Table 5.58 Results of Flexural strength (N/mm2) on M-30 ( 90% Stone Dust) 55
Table 5.59 Results of Flexural strength (N/mm2) on M-30 ( 100% Stone Dust) 55
Table 6.1 Slump Cone Tests M-20 56
Table 6.2 Slump Cone Tests M-30 57
Table 6.3: Compressive strength for M-20 grade Sample 58
Table 6.4: Compressive strength for M-30 grade Sample 59
Table 6.5: Flexural strength for M-20 grade Sample 60
Table 6.6: Flexural strength for M-30 grade Sample 61

12 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 LIST OF FIGURE

P.No.
Fig 4.1 Vicat Apparatus 18
Fig 4.2 Sieve Analysis 20
Fig 4.3 Impact Testing Machine 22
Fig 4.4 Slump cone test 23
Fig 6.1 Slump Cone Tests M-20 56
Fig 6.2 Slump Cone Tests M-30 57
Fig 6.3 Compressive strength for M-20 grade Sample 58
Fig 6.4 Compressive strength for M-30 grade Sample
59
Fig 6.5 Flexural strength for M-20 grade Sample
60
Fig 6.6 Flexural strength for M-30 grade Sample 61

13 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
 ABSTRACT

The equivalent mixes were obtained by substitution natural sand by stone dust partly and
absolutely. But economy, technical viability& entrepreneur acceptance are other factors that
should be keep in mind while designing the concrete. Hence we also performed cost benefit
analysis of concrete while replacing conventional concrete by crushing dust mix concrete and
discussing the feasibility of crushing dust mix concrete for entrepreneur also. Experiments were
conducted on concrete cubes, & beams with various percentages of Stone (Crusher) Dust as Sand
i.e. 0%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%,90%, and 100% by weight of natural sand.
For each sample were tested for 7 days and 28 days compressive strength as well as flexural
strength test conducted. By testing these samples it has observed that there is an increment in the
various properties and strength of concrete by the addition of Stone (Crusher) Dust as Sand.
Maximum compressive strength is also at 50 % replacement. The percentage of increase
compared with control concrete for M20 and M30 respectively. Maximum flexural strength is
also at 50 % replacement. The percentage of increase compared with control concrete for M20
and M30 respectively.
KEYWORDS: - Crusher dust, workability, compressive strength, flexural strength, mix design
and grade of concrete .

14 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”
15 | “Laboratory investigation in concrete mix design and using by replacing stone (crusher) dust as sand”