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P = V2 / R
Analog Methods.
Although it may not be readily apparent a meter with a
special scale is a form of analog computer. The computation
is done by the meter movement in conjunction with a
nonlinear scale that reads out the correct value without any
calculations on the part of the user.
The first thing I did was to acquire the signal from the
analog input and just send it directly to the analog output of
the Arduino. Score one, it worked. Then I included the code
to square the input voltage and divide it by the load
resistance. Score a second one. The meter indicates power,
the scale is linear, and it's accurate. (Note: The idea of a
load resistance is purely hypothetical at this point because I
am using a signal generator to drive the input. But the
Arduino doesn't know there is no high power circuit driving
a low resistance load.) Here is the schematic I worked up.
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The zeros of the two scales are in alignment at the left. At right the 1 point and the 3
point are not in alignment. See text.
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At left the zero points of the two scales align. At right the 15 and 50 points of the two
scales also align.
You will note that at the right end of the scales the 15 and
50 points coincide. This means that when changing from the
5 volt to the 15 volt range the ratio is 3, and when changing
from 15 to 50 the ratio is 3.333… These ratios must be
correctly accounted for in the values of resistors on the
range switch. This is why the first 4 resistors on the power
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1, 3,
20,570 11,567 6,505 3,658 22,000 1 3
10
1.5, 5,
19,865 12,273 6,282 3,881 18,000 1.5 5
15
1 mA 2.4 kΩ 5 kΩ
385 μA 6.8 kΩ 10 kΩ
200 μA 12 kΩ 20 kΩ
50 μA 47 kΩ 100 kΩ
Construction.
What I intend to do is buy another Arduino with a
development shield but without the breadboarding socket.
The PC pattern that is hidden by the socket is very different
from it. I will build the 4 op amp circuit on the shield in the
same manner as I have for many other projects on these
pages. You may want to do the same but of course you are
free to do it however you desire. The two pictures below
show how I have Breadboarded the circuit.
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Resistor Values.
I calculated the resistor values from the spreadsheet below.
You can order precision resistors if you desire. But if you
have a really accurate DMM you can use it to make the
resistors out of standard 5% values.
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Rin and Rin Next are the same for 8 and 4 ohm loads. Rf Next On Switc
1.5 4.899 1.0000 4,700 0 4,700 3.464 1.4
5.0 8.944 0.5477 8,581 3,881 4,700 6.325 0.
15 15.492 0.3162 14,863 6,282 4,700 10.954 0.4
50 28.284 0.1732 27,135 12,273 4,700 20.000 0.
150 48.990 0.1000 47,000 19,865 4,700 34.641 0.
Rin and Rin Next are the same for 8 and 4 ohm loads. Rf Next On Switc
Parts List.
I'm not going to list each resistor. The enclosure and power
transformers are some that I had on hand. You are on your
own for these parts.
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The color code for wires that I have added and you will add
are, white for wires and components that are on the
component side, green for wires on the other (back) side
that you will install in the initial wiring steps, and magenta
(purple) for wires on the back side that are extensions of
component leads or insulated wires that start out on the
component side.
Mount the 14 pin IC socket with pin 1 in hole L14 and pin
14 in hole H14. The socket will cover up all but the first w
of the Arduino URL and the row of holes marked with a J.
The idea is to have 5 rows of holes above the socket and 5
more below it. If your board is different, adjust the position
of the socket to allow 5 rows above and 5 rows below. Hold
the socket as best you can and solder only two pins on
opposite corners of the socket. Place two fingers on the
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corners of the socket which were not soldered and melt the
solder in the two pins you just soldered. Most likely you
will feel the socket move slightly as it becomes fully seated.
Solder the remaining pins of the socket. It will be the
reference for all wiring to follow. Remember not to build up
a cone of solder around the pins.
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Cut a 2 inch length of bear wire and make a right angle bend
very close to one end. Pass the bent end through hole J16
just below pin 12 of the socket. The socket is in the way so
you won't be able to push it very far into the hole. If it
doesn't go all the way in cut off a little and try again. Route
this wire on the right side of pin 5 and insert the other end
into any convenient hole. Do not solder the wire at this hole.
Bend the wire on the other side of the board to hold it in
place. Be sure the wire is firmly against pin 5 and solder it
to the board at the hole just below pin 12. Be sure solder
also flows to the wire that is connected to pins 3 and 12.
Solder the wire to pin 5. Cut off the excess wire on the
outside of pin 5 and remove it from the board. These wires
will eventually connect pins 3,5, and 12, to ground.
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extend the other end beyond the edge of the board and bend
it over to hold the wire in place. Position the wire to the
right of socket pins 6 and 7 and also to the right of the holes
along columns 19 and 20. Solder the wire at pins 6 and 7.
Cut off the bend inside the two rows of socket pins. Cut off
the other ends of the wire just beyond row Q. Discard all cut
off pieces of wire.
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hold the wire in place. Solder at both holes. The lead of the
4.7 k ohm resistor will be used to complete the connection.
Cut a 2-1/2 inch length of red wire and remove 1/2 inch of
insulation from each end. Insert one end into hole Q15 and
the other end into hole P4. You may have to remove more
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When I bought this one more than 40 years ago it was called
a lead bender but it is exactly as those being sold today.
Preventing Trouble.
I want to do all I can to prevent you from
having difficulty with soldering components to
the board. This board was hard enough to do
without having wires fall off when heat is
applied. This can happen to a wire that has been
soldered to an IC socket pin if another
connection must be made to the wire very close
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Bend the leads of one of the two "selected for value" 4.7 k
ohm resistors at right angles to the resistor body to provide a
spacing of 0.4 inches. Insert the leads of this resistor into
holes G11 and G15. At hole G11 bend the lead over toward
hole G10 and cut off excess lead that extends past G10.
Make sure the resistor is flat against the board and solder all
three points at holes G10, G11, and G15. Be sure that solder
flows to the other lead at G10 and G15. Cut off excess lead
at G15.
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Preventing Trouble.
Install a 0.1 uf 50 volt (small) capacitor at holes
E20 and E22. Bend the lead from E22 over
toward G22 and cut it off just past the hole.
Bend the other lead over at E20 to touch the
socket pin at hole H20. Solder the connections
at E22, E20, and H20.
Preventing Trouble.
Prepare a 1-1/2 inch length of bear wire and
form it for a 0.1 inch spacing. Insert the ends
through holes G19 and G20 from the
component side. Bend the wire from G19 over
to contact pin 9 of the IC socket. Cut off excess
lead length just past pin 9. Solder the
connection to pin nine but leave hole G19
unsoldered. Cautiously solder the connection at
hole G20. The connection at H20 will likely
melt due to the close proximity. The connection
to the capacitor at the other end should hold it
in place until the solder cools. If you try to
leave insulation on this wire it will most likely
melt as mine did.
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Preventing Trouble.
Install another small 0.1 uf 50 v capacitor
between holes C16 and C18. Cut off excess
lead at both connections and make sure solder
flows between the capacitor leads and the wires
to the IC socket.
Form the leads of another 1 Meg ohm resistor to fit 0.4 inch
spacing. Insert the leads into holes F18 and F22. Solder the
connections and cut off excess lead length.
Form the leads of the resistor that is your chosen value for
R17, 2.4 k ohms in my case, to fit 0.4 inch. Install this
resistor between holes C25 and G25. At C25 bend the wire
over toward B22. Insert the lead up through hole B22 . At
the other end bend the lead from hole G25 over toward hole
H24 and cut it off just a little past the hole. Solder the
connections at G25, C25, and B22. On the component side
cut off excess lead at B22.
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the other wires that are there. Make sure the bent over wire
is flat against the board after emerging from hole Q13 and
solder it to the board. Make sure the resistor is
perpendicular to the board and bend the shorter lead over in
the general direction of S15. It will be connected later but
not to S15. Solder the connection at Q14.
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Finishing.
Install your chosen value of R18, a 20 turn trimming
potentiometer 5 k ohm in my case, into holes H24, J24, and
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Connector installation.
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Board Preparation.
The circuit board used is available from Jameco Electronics.
This is the board I always use rather than to mess around
with ferric chloride or endure the expense of having a PCB
house make boards for me.
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1. Use a band saw to cut off the ends of the board just
outside of columns 1 and 47.
2. Create new mounting holes by enlarging existing
holes at X2, Y2, X46, and Y46. I used a 9/64 inch
which is the clearance hole for a 6-32 screw.
Obviously those outside the United States will use
metric sizes.
3. If you are using a PC mount transformer or
transformers enlarge the holes for the transformer
pins but only if necessary. The extra holes are the
result of what is technically known as a screw up.
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Note: The two wires, one black and one white, which run
almost the length of the board are routed under the
transformers. If there is no clearance under your
transformers these wires must be rerouted to avoid pinching
them and creating a short and possible shock hazard.
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Solder the leads to the foils and cut off excess lead length.
Install a 7812 IC in holes B23, B24, and B25 with the metal
side away from the center of the board as shown.
flexed putting stress on the bond between the board and foil
resulting in lifting the foil from the board. Once this
happens you may or may not be able to make a repair that
will last. Most likely the board is toast and you will have to
start over. This is not just theory or hypothetical speculation.
It has happened to me enough times that I have learned my
lesson. Perhaps I can help you to learn the easy rather than
the hard way.
The way to prevent lifting foils is to tie the wire down to the
board a short distance from where it is soldered to a foil.
Look at figure 16. Note the semicircles that cross the wires
near where they are soldered. This is my shorthand for
another wire that goes across the wire and is soldered to
foils that are otherwise unused. I call them "hold downs."
The "hold down" wires are in tension which is pulling the
foil more firmly against the board instead of away from it.
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One in holes F20 and E20 with the positive lead in E20.
The other in holes F28 and E28 with the positive lead in
E28.
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Final Assembly.
In figure 24 the mounting holes for the power supply shield
can clearly be seen. But how am I going to put the nuts on
the screws after the shield is in place? The close up below
answers that question. It was shot from the inside of the
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Figure 25 Inside of Power Supply Shield Showing Mounting Nuts Held in Place by
Silicon Rubber.
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Figure 26 The Power Supply Shield and Meter Movement Have Both Been
Mounted.
Now in figure 27 for the first time you see the back cover,
the wood outer case, and the reason why the wood cover is
necessary. As I said in comments above the enclosure is
recycled from an older now abandoned project. If it looks to
you as if the bottom piece on the wood case is out of place
you are correct. The top and sides are mitered together and
this is one of the weakest joints in woodworking. The
bottom piece is there to prevent breakage resulting from
handling. The power cord had to be passed through a hole in
the rear cover and that cover became captive as soon as the
power cord was soldered to the switch.
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Figure 27 Showing Main Chassis, Back Cover, and Wood Outer Case.
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Well, I think that's about it. Only one more minor detail to
take care of.
Arduino Code.
// AUDIO POWER METER.
Bear vs Bare.
On this page I have confused the spelling of bear and bare.
In fact I tried to alternate the spellings to see if I could stir
up anyone. The usage is "bare wire" or "bear wire". With
only a little help from Roget I find that the adjective bare
means naked as expected. It's pretty clear what a naked wire
is. But what about a bear wire? Roget gives only noun and
verb forms for bear but it is possible to use a noun as an
adjective. Chicken is certainly a noun but we have all heard
of chicken wire. My favorite synonym for bear is beast. So
what is beastly wire?
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Home
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