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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
FINAL INSPECTION / PUNCH LISTING OF CAST ABLE
SAIC-N-2031 25-May-05 MECH-
REFRACTORY.
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Make visual inspection of cast able refractories,to fine out the cracks and SAES-N-110 sec.
A1
damages, as per requirement of S.A.I.R.form # 175-328110 11.1.1
Conduct the hammer test to fine out the voids and insufficient hardness, SAES-N-110 sec.
A2
as per requirement of S.A.I.R.form # 175-328110 # 11.3.6
Check and verify the construction joint, weather it is provided according
SAES-N-110 sec.
A3 to the approved I.F.C Drawing or not. As per requirement of S.A.I.R.form
9.1.21 & 11.6
# 175-328110
Check and verify that the refractory installer are maintained and keep a
accurate log of installation's that location of refractory that is presented SAES-N-110 sec.
A4
by the production sample can be determined in case it becomes 11.3.5
necessary to remove this refractory.
Check and verify that the cracks whose size is 3mm in width and lager
SAES-N-110
A5 than this and more than 20% of refractory thickness are still remained un
sec. 11.5.4
repaired.
Check and verify that refractory installer has provided additional SAES-N-110 sec.
A6
refractory anchors where ever required according with AD-036916. 11.5.3

Check and verify that all certificates/ procedure/ record of welding, fit up , SAES-N-
preheat, weld repairs and bend test. weather it is conducted or not .If 110&120 sec.
A7
conducted than the record are maintained properly or not .As per Saudi 6.1.3 & 4 & 6.1.3,
Aramco inspection requirement form # 175-328110. 6.1.4

Check and verify the test certificate of water which are used to mix the SAES-N-110 sec.
A8
refractory, weather it is meeting to the requirement of SAES or not. 9.1.9
Check and verify that all rebounds and loose material are removed from SAES-N-110 sec.
A9
the surface of lining. 9.4.8
Check and verify the test results of the test witch are conducted during
SAES-N-110 sec.
A10 the production time and compared it with the refractory manufacturer's
11.3.3
product data sheet.
Check and verify that all working area is clean and all waste material are SAES-N-130
A11
removed from the site. sec. 8.3

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-N-110, SAES-N-120, SAES-N-30 & SAES-Q-001 & 32-SAMSS-022.
2- S.A-175-328110 & S.A.-175-326700 (INSPECTION AND TESTING REQUIREMENT FORM)

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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