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Investigation of turbulent flow by means of the PIV method

J.Schabacker, A. Bölcs

Laboratoire de Thermique appliquée et de Turbomachines (LTT)


Swiss Federal Institute of Technology
1015 Lausanne, Switzerland

is performed by convoluting the bright-


Abstract ness distribution in the interrogation
region with itself. For Video PIV, the
Instantaneous flow field measurements particle images due to the two illumina-
by means of the PIV method can be tions are stored on two consecutive
employed for the reduction of mean video frames and the cross-correlation
velocities and turbulence quantities. The of the interrogation spots yields the par-
present paper describes the setup of a ticle displacement. The vector field is
test rig and a PIV system for the study obtained by repeating the process on a
of the flow characteristics of a three di- grid of such interrogation spots.
mensional flow in an internal gasturbine
cooling passage. An important advantage of PIV com-
pared to other measurement techniques
is its capability to obtain spatial infor-
mation about the instantaneous velocity
1 Introduction components in unsteady flows.
Non-intrusive optical techniques are Whereas, accepted fluid measurement
widely used in fluid mechanics. During practice reports time-averaged velocity
the last three decades new methods have and turbulence properties at a single
been developed. Many of these tech- point in space. For complex flow, the
niques are qualitative in nature but they measuring time for these single point
are of great value in guiding subsequent techniques can become unacceptable
quantitative studies (Lauterborn 1984). long. PIV measurements, on the other
An important achievement of modern side can yield a large amount of whole
experimental fluid mechanics is the in- flow field data in a rather short meas-
vention and development of techniques uring time. A subsequent calculation of
for the measurement of whole, instanta- the ensemble average for identical spa-
neous fields of scalars and vectors. tial windows over many images can
These techniques include laser-speckle yield to results that allow a comparison
velocimetry, particle-tracking velocime- with other results obtained from single
try, molecular-tracking velocimetry and point flow field measurement tech-
particle-image velocimetry (PIV) for niques. Furthermore from a combina-
velocity fields (Adrian 1991). tion of different measurement planes
information on the quasi three-
PIV in its traditional concept uses a dimensional structure of the flow can be
pulsed laser light source. The light of obtained.
the laser is shaped into a light sheet il-
luminating particles in the fluid. The
particles scatter light into a photographic
lens orientated at 90° with respect to the 2 Experimental Setup
light sheet. The flow images are re-
corded either on photographic film or 2.1 Test Facility
on the CCD of a video camera. The A sketch of the test section is shown in
subsequent analysis subdivides the im- Figure 1. The air to the test rig is sup-
ages into small areas. The local velocity plied by a continuously running iso-
in such an interrogation spot is deter- thermal compressor driven by a 700 kW
mined by calculating the average particle electrical motor. The mass flow rate is
displacement. In the Photo PIV case the measured by means of an orifice meter.
images are double exposed and the task The air enters the settling chamber via a
150 mm tube and a conical entrance systems have been described in the lit-
section with an angle of 30°. The inner erature (Grant 1994).
diameter of the settling chamber is 600 One basically distinguishes between
mm. The settling chamber is equipped Video PIV systems and Photo PIV
with a combination of perforated plates, systems. In the Photo PIV case the im-
honeycombs and meshes to reduce un- ages are stored on photographic film.
steadiness and swirl in the flow. For the The data reduction is performed either
PIV experiments 1-3 µm oil droplets by means of a negative interrogation
generated by a Polytec L2F-A-1000 system or nowadays by a digitization of
Aerosol Generator are injected upstream the images with a slide scanner. Video
of the settling chamber. This guarantees PIV systems employ CCD video cam-
an homogeneous seeding density in the eras for the recording of the flow.
test section.
Figure 2 shows the optical arrangement
Presently the test rig is equipped with of the PIV system at LTT. The laser
the model of a two-pass cooling pas- used for the experiments is a Quantel
sage of a gas turbine blade. The passage TwinsB Nd-Yag high energy pulsed
has a 100x100 mm cross section and a laser. The time delay between the pulses
length of 2000 mm. The use of glass as can be adjusted from 1µs to 1s. The
a design material for the entire test sec- laser provides light pulses with a maxi-
tion implies some difficulties since the mum energy of 320 mJ at a wavelength
tolerances for the fabrication of glass of 532 nm. The pulse duration is ap-
parts are rather large (+/- 1mm). How- proximately 5 ns giving a peak power
ever, these difficulties have to be of 64 MW. A plano-concave lens (-30
weighed against the better optical prop- mm focal length) combined with two
erties of glass for the performance of plano-cylindrical lenses (76.2 and 300
PIV experiments in comparison to per- mm focal length) transform the beam
spex or plexiglass. into a thin vertical light sheet. The
The flow path of the fluid in the test thickness and width of the light sheet
section is depicted in Figure 1. The air can both be adjusted by an appropriate
enters the section through a bell distance between lenses. All lenses have
mounted entrance section. The sharp an anti-reflection coating.
180° turn is located 18 hydraulic di-
ameters downstream of the entrance.
The total section including the bell
mounted section entrance can be turned
90° without changing the flow condi-
tions in the duct. This allows an easy
optical access to the positions of interest
for the PIV measurements.

Figure 2 The PIV setup


A 35 mm camera with a 60 mm macro
Figure 1 The internal cooling test fa- planar Zeiss lens records double ex-
cility posed images on a KODAK Tmax 3200
film. The camera was designed by DLR
Göttigen (Germany). It consists of a
Yashica camera body with a CCD sen-
2.2 PIV System sor mounted in the viewfinder. The po-
For the investigation of flow fields by sition of the CCD sensor is carefully
means of the PIV technique several aligned so that the distance between lens
and the sensor, via the mirror, is exactly
the same as that between the lens and data contain a small number ( less than
the film plane. The CCD allows one to 1 % ) of spurious vectors. The vector
view a small area of the flow, with the field is then validated with pre-defined
spatial resolution being approximately thresholds. The invalid velocity vectors
the same as the resolution of the film. are replaced and the remaining gaps are
The video signal from the CCD sensor filled by a weighted average of sur-
is transmitted to a PC via a Data Trans- rounding vectors.
lation DT3852 frame grabber board.
The particle images show up on the
screen and both the camera position as
well as the particle displacement can be 3. Statistical Investigation
controlled. of PIV Recordings
The complete system including laser, Engineers are interested not only in in-
light sheet optics and camera is mounted stantaneous flow phenomena but also in
on a traversing system that allows a mean velocity field and turbulence
easy displacement to the position of in- quantities of a flow. Since PIV meas-
terest. urements can help decrease testing time
the calculation of these flow properties
For the analysis, the PIV images are from the originally instantaneous meas-
scanned by means of a Nikon Coolscan urements is worthwhile. Therefore, an
LS-1000 film scanner. The scanner is ensemble average of the velocity data in
equipped with an auto slide feeder that identical spatial windows in a series of
allows the digitization of a series of 50 PIV recordings is calculated (Figure 3).
slides per hour. The scanner has a For homogeneous flow those ensemble
resolution of 2700 dpi. This corre- averages again can be averaged along
sponds to a pixel density of 106 pix- lines parallel to the main stream direc-
els/mm on the film. For a typical PIV tion. Each image can be thought of as
recording the imagefile size is about 7 an independent sample of the velocity
MB. These images are saved as TIFF field and statistical sampling theory can
files on the PC. be used to predict the confidence inter-
For a statistical investigation of PIV val with which the data is reported.
measurements one has to be sure that a Pointwise averaging
single point in space on the film
8.0

recording N 7.0

6.0
Tu [%]

5.0

matches the same point in the flow for


4.0

3.0

recording N-1 2.0

1.0

the entire series of PIV recordings.


0.0 10.0 20.0 30.0 40.0 50.0

heigth [mm]

recording 4
For
During previous tests with the system, recording
recording23
homogeneous
Flow only
uncertainties in locating the position of a recording 1
marker in the flow of about 2.5% of the F(x,y)

image height were observed. These dis-


placements of the images are due to the Mean Velocities
Turbulence Quantities

transport of the film inside the camera


as well as because of the subsequent Figure 3 Statistical investigation of
framing of the slides and the digitalisa- series of PIV recordings
tion with the film scanner. For this rea-
son the images are aligned after the dig- The number of PIV recordings neces-
itization according to the position of a sary to obtain flow parameters for a
marker in the flow field. given accuracy is one principle consid-
eration in sampling theory.
The images are interrogated with the
PIV software package VISIFLOW, Figure 4 shows profiles of the stream-
from AEA Technology. An autocorrela- wise and transverse mean velocities in
tion method is used with an interroga- the center-plane 16 hydraulic diameters
tion spot size of 128 by 128 pixels and downstream from the duct entrance.
50 % overlap. A single interrogation is
performed in less than 0.5 sec on a 150
MHz Pentium PC. The analysis of a
typical PIV recording (1500 vectors)
takes less than 12 minutes. Usually the
therefore a larger sample size is neces-
6.5 0.05
sary for results to be reported with the
6 0.04 same uncertainty as that obtained for the
transverse velocity component.
5.5 0.03
U [m/s]

V [m/s]
Figure 6 shows the turbulence intensity
5 0.02
U velocity profile and the associated fractional er-
4.5 V velocity 0.01 ror. The fractional error in estimating
4 0
the turbulence intensity is rather high in
0 10 20
y [mm]
30 40 50 comparison to the prediction of the
mean velocities. This indicates that for
Figure 4 Streamwise and transverse reliable measurements of turbulence
mean velocity profiles quantities far more than 120 PIV images
The flow parameters were calculated are required
from a sample of 120 PIV recordings. 0.09
Then four groups of 59 recordings 0.08
sample size, four groups of 30 record- 0.07
ings, 8 groups of 15 recordings and 24 0.06

u'/U [%]
groups of 5 recordings were created 0.05
from the total sample. In Figure 5 the 0.04
profiles of the fractional error in func- 0.03
tion of the sample size for the stream- 0.02

wise and transverse mean velocity are 0.01

shown. 0 10 20
y [mm]
30 40 50

3 40
59 samples
59 samples 30 samples
35
2.5 30 samples 15 samples
15 samples 5 samples
5 samples 30
2 25
∆u'/U [%]
∆U [%]

1.5 20

15
1
10
0.5 5

0 0
0 10 20 30 40 50 0 10 20 30 40 50
y [mm] y [mm]

100
59 samples
30 samples
Figure 6 Profile of turbulence inten-
15 samples
80
5 samples sity and fractional error in the estima-
60
tion of the turbulence intensity
∆V [%]

40

20
From sampling theory it can be derived
that the fractional error in estimating the
0
0 10 20 30 40 50
mean velocity value can be calculated
y [mm]
from (Bendat 1986)
Figure 5 Fractional error in the es-
timation of streamwise and transverse
t σ
mean velocity εm = Equation 1
N V
For the horizontal velocity rather small
samples sizes are sufficient. A sample
size of five recordings yields predic- where t is the value of Student’s distri-
tions within a maximal deviation of bution, N the number of samples and
2.5%. The measurements of the trans- σ/V the local turbulence intensity.
verse velocity are affected by a higher The fractional error for the standard de-
inaccuracy due to the smaller magni-
tude. The fractional error is higher and viation σ is given by
εσ =
t
Equation 2 The relative error ε between the true and
2N the apparent- in-plane displacement, can
be given as (Prasad 1992).
The number of samples required to ob- ε = (ε x , ε y ) =
tain a given level of standard deviation
is thus independent of the local turbu-  ∆x'
− 1,
( ∆y' ) − 1 =
lence level. Furthermore for turbulence   Equation 3
levels smaller than 30 % it can be  ∆x ∆y 
shown (Grant 1990) that the error in the
 ∆z ∆z 
estimation of the turbulence intensity is  tan(β x ), tan(β y )
well approximated by the error in the  ∆x ∆y 
standard deviation.
Whereas in terms of measured velocities
4. Investigation of Three- the absolute error δ can be expressed
Dimensional Flow using as.
PIV δ = (δ U , δ V ) =
For the investigation of three-
dimensional flow fields it needs to be (U' −U , V' −V ) = Equation 4
(W * tan(β x ), W * tan(β y )
taken into account that the PIV method
in its traditional concept only determines
the in-plane displacement of particles in Equation 4 thus allows for a correction
a plane of light projected into the flow. of three-dimensional flow effects in PIV
For flows with a significant out-of- measurements if the out-of-plane veloc-
plane component the paraxial assump- ity is known. In the literature several
tion for the imaging system encounters stereoscopic PIV systems have been
a systematic error with increasing dis- described (Hinsch 1995). All those
tance from the principal optical axis systems are more or less capable of
(Lourenco 1986). measuring the two instantaneous in-
plane particle displacements and the out-
of-plane velocity component. However
a sophisticated calibration procedure is
also needed to align the cameras to the
field of view. This procedure generally
becomes more complicated when
stereoscopic PIV is applied to internal
flow geometries. It is for this reason
that for the study presented here a dif-
ferent approach was employed.
As mentioned in chapter 2 the test facil-
ity was designed in such a way that it
Figure 7 Error in the measurements of allows a rotation of the test section
in-plane displacements [Prasad A.K] around the flow streamwise axis with-
out changing the flow conditions. The
Figure 7 shows the situation as it ap- PIV measurements can therefore be car-
pears in three-dimensional flows. Parti- ried out in perpendicular planes (see
cles having a distinct out-of-plane mo- figure 8). Under the assumption of
tion ∆z that are not located directly on steady flow conditions the measurement
the camera axis will yield recorded dis- planes can then be a combined yielding
placements ∆x” (∆y”) that do not match the three-dimensional mean velocity
the true in-plane-displacements ∆x (∆y). field. Figure 8 shows the location of the
They rather correspond to an apparent measurements planes for a typical series
in-plane displacement ∆x’ (∆y’) on the of measurements with 9 planes in each
nominal object plane. orientation.
positions in a square duct with a length
of 22 hydraulic diameters (Dh).
During the development of the flow, the
turbulent boundary layer grows to fill
Measurements x-y plane the entire cross section. The associated
fluid motion from the wall towards the
duct center can be seen in Figure 9.
Measurements x-z plane
As the flow develops, the peak in the
transverse velocity component distribu-
tion moves towards the duct center indi-
cating the location of the buffer zone
between the core region and the bound-
ary layer.
Figure 8 Combination of perpendicu- u'/U distribution
lar measurement planes 0.07
duct center-plane

x/Dh=19
0.06 x/Dh=12

5. Results 0.05
x/Dh=5.5
x/Dh=1.5

In the following, some measurements 0.04

u'/U
carried out with the PIV system will be 0.03
presented and the influence of the per- 0.02
spective error on the results will be dis- 0.01
cussed.
0

5.1 Two-Dimensional D e vel- 0 0.2 0.4 0.6 0.8 1


y/D
oping Flow v'/U distribution
duct center-plane
U mean velocity development 0.035
duct center-plane
1 2 x/Dh=19
0.03 x/Dh=12
11.5 x/Dh=5.5
x/Dh=1.5
0.025
1 1
v'/U

10.5 0.02
U [m/s]

1 0
0.015
9.5
x/Dh=19
9 x/Dh=12 0.01
x/Dh=5.5
8.5 x/Dh=1.5 0.005
8 0 0.2 0.4 0.6 0.8 1
0 0.2 0.4 0.6 0.8 1 y/D
y/D

V mean velocity development Figure 10 u’/U and v’/U development


0.15
duct center-plane
in a square duct (y/D=1 equals half duct
x/Dh=19 height)
x/Dh=12
0.1 x/Dh=5.5
x/Dh=1.5
Figure 10 shows the development of the
0.05 u’, v’ fluctuating velocities in the duct.
V [m/s]

At x/Dh=1.5 low fluctuations of the or-


0 der of 1% of the local mean velocity are
-0.05
observed. The fluctuating u’ velocity
increases up to a value of about 6 % for
-0.1 the closest measuring point. The v’
0 0.2 0.4 0.6 0.8 1 fluctuation follows the same trend, but
y/D
remains at lower values close to the
Figure 9 U and V mean velocity de- wall. Both the u’ and the v’ fluctuations
velopment in a square duct (y/D=1 approach the same value at the duct
equals half duct height) center-line.
The flow development in the center-
plane was studied at four different axial
5.2 Three-Dimensional Flow mean velocity distribution and a nega-
Upstream of a Sharp 180° tive W mean velocity (see also Figure
12). As the flow approaches the turn
Turn region an acceleration of the streamwise
mean velocity in the inner-radius half
The three-dimensional flow upstream of and deceleration of the mean velocity in
the turn in the cooling passage (see Fig- the outer-radius half due to the pressure
ure 1) was investigated. Measurements field in the turn can be observed. The
in 9 parallel planes 10 mm apart were velocity profiles in the xz-centerplane of
carried out. In each plane 35 PIV re- the duct are shown in Figure 12.
cordings were taken. The test section
Position x=-0.65*Dh
then was turned and the measurements Mean Velocities
10
were repeated. This procedure yields an
8
ensemble of 18 planes that allow to re-
6
duce the three-dimensional steady flow

Velocity [m/s]
4
field. The measurements were taken in a "Umean"
"Vmean"
"Wmean"
range from -0.65 hydraulic diameter to 2

0.15 hydraulic diameter from the edge 0

the turn. Figure 11 shows an example -2

of the development of the U and W -4


0 20 40 60 80 100
y [mm]
mean velocity in the vicinity of the turn.
Position x=0.15*Dh
Mean Velocities
U mean velocity 10

(in negative x-direction) 8

6
Velocity [m/s]

4 "Umean"
"Vmean"
"Wmean"
2

-2

-4
0 20 40 60 80 100
y [mm]

Figure 12 Mean velocity profiles


at two different positions relative to
the turn leading edge
PIV measurements in three-dimensional
W mean velocity flow are influenced by a systematic er-
(in z-direction) ror as has been discussed in chapter 4.
To quantify this error, the difference in
the predicted U mean velocity from the
measurement series (duct orientation xy
and xz) has been calculated (Figure
13). In regions of two-dimensional
flow (x/Dh=-0.65) an almost identical
value of the streamwise mean velocity is
predicted for both series of measure-
ments. The differences in the velocities
expressed by the curve ∆Uxy-xz are
likely due to the interpolation of the data
Figure 11 Three-dimensional veloc- matrices. Figure 13 supports the idea
ity field upstream of a 180° turn that consistent measurements can be
(Dh:hydraulic diameter) obtained for different measuring days
and orientations of the test section.
The effect of the bend on the mean flow
can already be observed at the first po- A significant difference in the stream-
sition shown (x/Dh=-0.65). This is ex- wise velocity is found for measure-
pressed in slight deformation of the U ments at x/Dh=0.15.
Position x=-0.65*Dh
Perspective Error
used for statistical investigations. As a
1 result mean flow fields and turbulence
∆U xy-xz
equation 4 quantities can be obtained. The present
∆U corrected
paper describes the setup of a test rig
0.5
and a PIV system for the study of the
∆ U [m/s]

flow characteristics of three-


0 dimensional flow in a model of an in-
ternal gas turbine cooling passage.
-0.5 It was shown that even a relatively
10 20 30 40 50 60 70 80 90
y [mm] small number of PIV recordings allow
Position x=0.15*Dh
the prediction of mean velocity compo-
1
Perspective Error
nents with relatively small uncertainty.
∆U xy-xz
equation 4
For the reduction of turbulence quanti-
∆U corrected
ties however a far larger number of re-
0.5
cordings are required. The combination
∆ U [m/s]

of measurements carried out in perpen-


0 dicular planes furthermore allows the
description of the three-dimensional
features of the flow.
-0.5
10 20 30 40 50 60 70 80 90
y [mm]

References
Figure 13 Measurement error due R.J. Adrian
to three-dimensional flow effects Particle-Imaging Techniques for ex-
At this position the out-of-plane velocity perimental fluid mechanics
component reaches already values of Annual Review of Fluid Mechanics,
30% of the streamwise velocity and Vol 23 pp. 261-304 (1991)
thus causes false measurements of the Hinsch K. D.
in-plane velocity components U and V. Three-dimensional particle velocimetry
Meas. Sci. Technol. Vol. 6, pp. 742-
A maximum error of 4% in the pre- 753 (1995)
dicted streamwise velocity is observed. Julius S. Bendat, Allan G. Piersol
Equation 4 can be applied to the meas- Random Data
urements yielding an improvement of Analysis and Measurement Procedures
the agreement between the two data John Wiley & Sons
sets. However, from Figure 13, it can Selected Papers on Particle Image Velo-
also be seen that the correction due to cimetry
equation 4 is not sufficient since a ve- SPIE Milestone Series Volume MS 99
locity difference on the order of 2% is Ian Grant, E.H. Owens
still found. Reason for this is probably Confidence Interval estimates in PIV
that the equation only takes into account measurements of turbulent flows
the perspective error during the record- Appl. Optics. Vol. 29, pp. 1400-1402
ing process and more specifically for W. Lauterborn, A. Vogel
the measurements of the instantaneous Modern optical techniques in fluid me-
velocity field. For the study presented chanics
here the correction according to equa- Annual Review of Fluid Mechanics,
tion 4 was applied to the mean velocity Vol. 16 pp. 223-244 (1984)
data resulting in an underprediction of Lourenco I. Whiffen M.C.
the perspective error. This shows the Laser speckle methods in fluid dynam-
necessity of a velocity correction during ics applications
the recording of the PIV images that can Laser Anemometry in Fluid Mechanics
only be achieved by a stereoscopic PIV pp. 51-68 (1986)
system. Prasad A.K. Adrian R.J
Stereoscopic particle image velocimetry
Conclusions applied to liquid flows
Experiments in Fluids Vol. 15 pp. 49-
Instantaneous flow field measurements 60 (1993)
by means of the PIV method can be

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