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52 Technical Specification of CVT Coupling Capacitor Structure PDF
52 Technical Specification of CVT Coupling Capacitor Structure PDF
TECHNICAL SPECIFICATIONS
OF
STRUCTURE
SPECIAL INSTRUCTIONS TO BIDDER
1. All the drawings, i.e. elevation, side view, plan, cross sectional
view etc., in Auto CAD format and manuals in PDF format, for
offered item shall be submitted. Also the hard copies as per
specification shall be submitted.
3. The bidder shall have to submit all the required test reports for the
offered item.
5. Please note that the evaluation will be carried out on the base of
content of bid only. No further correspondence will be made.
6. The bidder shall bring out all the technical deviation/s only at
the specified annexure otherwise offer is liable to be rejected.
(2) The bidder should have supplied S/S Structures up to and above
66kV class not less than 5000 MT in last 5 years involving
activities like proto model assembly, mass fabrication galvanizing,
testing, inspection, dispatch to destination, supply of bought-out
items and have infrastructure for structure design. The bidder
should indicate manufacturing capacity by submitting latest
updated certificate of a Chartered Engineer (CE).
(3) The bidder should clearly indicate the quantity and Single Value
Contract executed during last FIVE (5) YEARS, for the offered
structure. Bidder should have executed one single contract during
last five years for the quantity equivalent to tender / bid. The
details are to be submitted in following format,
1.0 SCOPE:
1.1 The scope for supply work covered under this section consist
of:
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1.2 The steel shall confirm to IS 2062 grade-A. Use of High tensile
steel is not permitted.
1.3 All the work shall be carried out in accordance with the revised
and latest provisions under respective Indian Standard.
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2.1.2 Proto-Model shall be prepared and got inspected before the approval
along with fabrication sketches, structural drawings and bills of
material.
3.1 All the structures shall be fully galvanized using only structural mild
steel sections for members. The use of high tensile steel is not
permitted. Hexagonal head bolts with nuts and spring washers shall
be used for connections.
3.3 WEIGHTS:
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3.4 MATERIAL:
3.4.1 The steel required for fabrication of structure member shall conform
to IS:2062 – Grade A.
3.4.2 The zinc required for galvanizing shall be of Zn-99.95% and shall
conform to IS:209-1966.
3.4.4 The plain washers shall conform to IS:2016-1967. Heavy washer shall
conform to IS:6610-1972. Spring washers for bolts and nuts shall
conform to IS:3063-1972.
3.4.5 All bolts and nuts shall have hexagonal heads. The heads, being
forged out of the solid, truly concentric and square with the shanks,
must be perfectly straight.
3.4.6 Fully threaded bolts shall not be used. The length of bolts shall be
such that the threaded portion will not extend into the place of contact
of the member.
3.4.7 All bolts shall be threaded as per IS:1363 (1967) to take full depth of
the nut and be threaded for enough to permit firm gripping of the
member, but no further threaded portion of each bolt shall project
through the nut at least 6mm. when fully tightened. All nuts shall fit
hand tight to the point where the shank of the bolt connects to the
head. Flat and tapered washers shall be provided where necessary.
3.5.3 The diameter of the bolt-hole shall be equal to the diameter of bolt
plus 1.5mm.
3.5.5 All steel sections before any work is done on them, shall be carefully,
leveled, straightened and made true to detailed drawings by methods,
this will not injure the materials so that when assembled, the adjacent
matching surfaces are in close contact throughout. No rough edges
shall be permitted in the entire structure.
3.6.1 Before proceeding with mass fabrication the contractor shall fabricate
one structure of each type (i.e. Superstructure) for the purpose of
checking accuracy and workmanship. This structure should be strictly
according to the respective structural drawing and bill of material
provided and approved by the GETCO. The contractor shall be solely
responsible for preparation and inspection of such PROTO-MODEL
assembly.
3.7.1 Holes for bolts shall be drilled or punched with a jig but drilled holes
shall be preferred. The following maximum tolerance of accuracy of
punched holes is permissible.
3.7.2 All burs left by drills or punch shall be removed completely. When
the structure members are in positions, the holes shall be truly
opposite to each other. Drilling or ramming to enlarge defective holes
shall not be permitted.
3.8.2 Each structure member shall also be marked with indelible ink
through stencil of 16mm size alphabet/numerical.
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3.9 BENDING:
3.9.1 Mild steel angle sections up to 75 X 75 mm (up to6mm thick) shall be
bent cold up to and including bend angle of 10 Deg. Angles above 75
X 75 mm (thick ness up to 6 mm) may also be bent cold up to the
bend angle of 5 Deg All other angle sections and bend angles not
covered above shall be bent hot.
3.9.3 All hot bent material shall be air cooled. The bends shall be of even
profile and free from any surface damages.
3.10 GALVANISNG:
3.10.1 The galvanizing shall be done to all the structure members after the
fabrication work is completed. The nuts may be tapped or re-run after
galvanizing. Threads of bolts and nuts shall have neat fit and can be
turned with finger throughout the length of the threads of bolts and
they shall be capable of developing full strength of bolts.
3.10.2 The zinc deposition should not be less than specified per galvanized
surface area of the fabricated structure member.
3.10.4 All the stubs, cleats and stub-setting templates shall be fully
galvanized.
3.11 CONFORMITY:
3.11.1 The contractor shall ensure that the specified materials and
workmanship of all structures actually supplied strictly conform to
drawings/data supplied by the GETCO. In case any deviation is found
during the process of supply or even after erection, the Contractor
shall replace such defective structure free of cost to the GETCO. All
expenditure or losses incurred in erection to and fro transportation and
any other expenditure or losses incurred by the GETCO on this
account shall be borne by the Contractor. No extensions in delivery
period shall be allowed on this account.
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3.12 GENERAL GUIDE LINE FOR INSPECTION:
3.12.1 Fabricated Structure Members:
(iv) Galvanizing test of each sample i.e. dip test, hammer test and
mass of zinc test.
(vii) Chemical composition test of at least one sample per lot offered
for inspection.
Steel Kg B/N Kg