Professional Documents
Culture Documents
Forced & Tf
m,
Convection
Ts D
Improved correlation
specifically for helium
(+/- 8.3%)
−0.716
⎛ Ts ⎞
Nu D = 0.0259 Re Pr ⎜ ⎟
4 2
5 5
⎜T D ⎟
⎝ f ⎠
Last factor takes care of
temperature dependent
properties
Note that one often does
not know Tf, so iteration
may be necessary.
Example
USPAS Short Course Boston, MA 6/14 to 6/18/2010 3
Application: Cryogenic heat exchangers
P2, T2
Forced flow single phase fluid-fluid
E.g. counterflow heat exchanger in
refrigerator/liquefier
Ts D & Tf
m,
+ hP (T f − TS ) = 0
dT f
m& C
dx
For constant Ts, the solution of this equation is an exponential
⎛ hP ⎞ Ts - Tf .
Ts − T f = (Ts − T f ) 0 exp⎜ − x⎟ Increasing m
⎝ m& C ⎠
Ts D & Tf
m,
= 51 K
USPAS Short Course Boston, MA 6/14 to 6/18/2010 6
Liquid nitrogen precooler (continued)
UA = hπDL = Q = 1144 W/51 K = 22.4 W/K
ΔTlm
The heat transfer coefficient is a function of ReD and Pr = 0.67
Assuming the flow is turbulent and fully developed, use the Dittus Boelter
correlation
hD 4m&
Nu D = = 0.023 Re 0D.8 Pr 0.3 and Re D =
kf πDμ
Substituting the ReD and solving for h
0 .8
k f ⎛ 4 m& ⎞ 0.0247 x 0.1 W/m K x (10-3 kg/s)0.8
h = 0.023 ⎜⎜ ⎟⎟ Pr 0 .3
=
D ⎝ πD μ ⎠ (15 x 10-6 Pa s)0.8 x D1.8
= 0.07/D(m)1.8
m& 2 L ~ 13,700
Δp ≈ 0.016 0.016 x ⎛ L ⎞
(10-3 kg/s)2
= ⎜ 5⎟
ρ D5 0.3 kg/m3 ⎝D ⎠
⎛ L ⎞ 2nd equation for
Δp= 5.33 x 10 ⎜ 5 ⎟
-8
two unknowns
Substitute: ⎝D ⎠
Eq. 1: L = 100 D0.8 Δp= 5.33 x 10-6/D4.2 with Δp = 10,000 Pa
D = [5.33 x 10-6/Δp]1/4.2 = 6.2 mm and L = 100 x (0.0062 m)0.8 = 1.7 m
Compressible fluid effect: Heat transfer warms the fluid near the
heated surface, reducing density and generating convective flow.
Free convection heat transfer is correlated in terms of the
Rayleigh number,
gβΔTL3
Nu L = f (Gr , Pr ) ~ CRa Ln where RaL ≡ Gr Pr =
Dthν
where g is the acceleration of gravity, β is the bulk expansivity, ν is
the kinematic viscosity (μ/ρ) and Dth is the thermal diffusivity (k/ρC).
L (or D) are the scale length of the problem (in the direction of g)
USPAS Short Course Boston, MA 6/14 to 6/18/2010 9
Free convection correlations
Free convection correlation for low
For very low Rayleigh temperature helium
number, Nu = 1
corresponding to pure
conduction heat transfer
For Ra < 109, the
boundary layer flow is
laminar (conv. fluids)
Nu L ≈ 0.59 RaL0.25
For Ra > 109, the
boundary layer is
turbulent
Nu L ≈ 0.1RaL0.33
Example
Heated
Surface
Note: Other cryogenic fluids have basically
the same behavior, although the numerical
Q values of q and ΔT are different.
USPAS Short Course Boston, MA 6/14 to 6/18/2010 11
Nucleate Boiling Heat Transfer
Nucleate boiling is the principal heat transfer mechanism for
static liquids below the peak heat flux (q* ~ 10 kW/m2 for helium)
Requirements for nucleate boiling
Must have a thermal boundary layer of superheated liquid near the
surface
k f ΔT
δ th = ~ 1 to 10 μm for helium
q
Must have surface imperfections that act as nucleation sites for
formation of vapor bubbles.
Pv
r
PL 2σ
Pv = PL + σ is the surface tension
r
dp ⎞ Δs h fg h fg p
⎟ = = ≈ If the gas can be approximated as ideal
dT ⎠ sat Δv T (vv − vL ) RT 2 and vv >> vL
rc =
ps
(
2σ h fg ΔT
e
RT 2
−1) −1
≈
2σRTs2
h fg ps ΔT
Kutateladse correlation
0 .6 0 .125
h ⎛ σ ⎞
1/ 2
⎡ qC pl ρ l ⎛ σ ⎞
1/ 2
⎤ ⎡ ⎛ρ ⎞
2
⎛ σ ⎞
3/ 2
⎤ ⎛ p ⎞
0 .7
⎜⎜ ⎟⎟ −4
= 3 .25 × 10 ⎢ ⎜⎜ ⎟⎟ ⎥ × ⎢ g ⎜⎜ l ⎟⎟ ⎜⎜ ⎟⎟ ⎥ ⎜ ⎟
ρ ⎢⎣ h fg ρ v k l ρ ⎢⎣ ⎝ μ l ⎜ (σg ρ )1 / 2 ⎟
kl ⎝ l⎠
g ⎝ l⎠
g ⎥⎦ ⎠ ⎝ gρ l ⎠ ⎥⎦ ⎝ l ⎠
q = 1.90 ×10 ⎢ g ⎜⎜ l ⎟⎟ χ ⎥ ⎜⎜ ⎟⎟ × ⎜ ⎛ kl ⎞
⎟⎟(Ts − Tb )
−9
⎜ ⎟ ⎟
3
⎜⎜
2.5
⎢⎣ ⎝ μl ⎠ ⎥⎦ ⎝ σ ⎠ ρ
⎝ v ⎠ ⎝ h fg ⎟⎠
⎜ ⎝χ ⎠
1/ 2
⎛ σ ⎞
where χ = ⎜⎜ ⎟⎟ q (W / cm 2 ) = 5.8ΔT 2.5 For helium at 4.2 K
⎝ gρ l ⎠
USPAS Short Course Boston, MA 6/14 to 6/18/2010 16
Peak Heat Flux (theory)
Understanding the peak nucleate boiling heat flux is based on
empirical arguments due to instability in the vapor/liquid flow
vv vv
vL vL vv vL
vv vL
c
λ
Instability due to balance between surface energy and kinetic energy
2πσ ρ L ρv
c2 = − (v − v )2
λ (ρ L + ρ v ) (ρ L + ρ v )2
v L
Zuber correlation:
⎡σ ( ρl − ρv )g ⎤ ⎡ ρl ⎤
1 1
4 2
q ≈ Khfg ρv ⎢
*
⎥ ⎢ ⎥
⎣ ρ 2
v ρ
⎦ ⎣ l + ρ v⎦
q ≈ 0.16h fg ρv 2 [σg ( ρl − ρv )]
1 1
* 4
liquid
vapor ~ 10 μm
⎛ μv (Ts − Tb ) ⎞
1/ 8 1/ 4
⎛ σ ⎞ ⎛ σ ⎞
1/ 2
⎜
h fb ⎜ ⎟⎟ ⎜⎜ 3 ⎟⎟ = 0.37 + 0.28⎜⎜ ⎟⎟
⎝ g (ρ l − ρ v ) ⎠ ⎝ kv ρ v (ρl − ρ v )gλ ' ⎠ ⎝ gD (ρ l − ρ v ) ⎠
2
Where,
λ' =
[h fg + 0.34C pv (Ts − Tb )] 2
h fg
Simplified form for large diameter
⎛ g (ρ l − ρ v ) ⎞ ⎛ k ρ v (ρ l − ρ v )gλ ' ⎞
1/ 8 1/ 4
3
h fb = 0.37⎜ ⎟ ⎜⎜ ⎟⎟ q ≈ (Ts − T f )
v 3
⎝ μ v (Ts − Tb ) ⎠
4
⎝ σ ⎠
Transition boiling
Nucleate boiling
flux is less than the peak
Film boiling
heat flux
≈ 0.9
Recovery to nucleate
boiling state is associated
with Taylor Instability.
≈ 0.3
1
⎡ gσ ( ρ l − ρ v ) ⎤ 4 qmfb
qmfb = 0.16h fg ρ v ⎢ 2 ⎥
⎣ (ρl + ρ v ) ⎦
Dimensionless ratio:
≈1 ≈4 (Ts-Tb), K
1
qmfb ⎡ ρv ⎤ 2
~ 0.36 for LHe @ 4.2 K
=⎢ ⎥ ~ 0.1 @ 2.2 K
q* ρ
⎣ l + ρ v⎦
~ 1 @ Tc = 5.2 K
~ 0.09 for LN2 @ 80 K where q* ~ 200 kW/m2
Quality (χ) g
Void fraction (α)
Total heat transfer rate
D
QT = Q fc + Qb
Ts
where: Qfc is convective and Qb is
gravity enhanced boiling. Q
Ts D m& 2φ ,T f
Q
Consider the case where gravitational effects are negligible
Horizontal flow at moderate Re so that inertial forces dominate
Correlation based on enhanced Nusselt number
0.1 0.5
Nu 2φ ⎛ μL ⎞ ⎛ ρv ⎞
where χ tt = ⎛⎜ 1 − x ⎞⎟
0.9
= f (χ tt ) ⎜⎜ ⎟⎟ ⎜⎜ ⎟⎟
Nu L ⎝ x ⎠ ⎝ μv ⎠ ⎝ ρL ⎠
m& (1 − x )
and Nu L = 0.023 Re 0.8 0.4
Pr ; Re L =
L L μ L A flow
Typical correlation (de la Harpe):
Nu 2φ
≈ Aχ tt− m 1 for χtt large
Nu L
with m ~ 0.385 and A ~ 5.4
Used in large magnets where flux jumping and other small disturbances
are possible and must be arrested
General idea: in steady state ensure that cooling rate exceeds heat
generation rate (Q > G)
Achieved by manufacturing conductor with large copper (or aluminum)
fraction and cooling surface
Lower overall current density G/S
Potentially high AC loss (eddy currents) I2R/S
Current Fully
Sharing normal
Composite Conductor
Tb (K) Tcs (K) Tc (K) T (K)
Copper/Aluminum stabilizer
Insulating spacer (G-10)
NbTi/Nb3Sn Icu
Isc
V=IcuRcu
q ⎡ ⎛ Df t ⎞ ⎞⎤
12
⎛ x2 ⎞ ⎛ x
q
ΔT f = ⎢2⎜⎜ ⎟⎟ exp⎜ − ⎟ − xerfc ⎜ ⎟⎥
kf ⎢ ⎝ π ⎠ ⎜ ⎟ ⎜ 2(D t ) ⎟⎥
1 2
⎣ ⎝ 4D f t ⎠ ⎝ f ⎠⎦
π ⎛ ρC p k f ⎞
12
q
h= = ⎜⎜ ⎟⎟
ΔT f 2 ⎝ t ⎠
0.1
h≈ ; kW/m2K for helium near 4 K
t