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The two common categories of materials characterization are microscopy and spectroscopy.
Microscopy implies obtaining magnified images to study the morphology, structure, and shape of
various features, including grains, phases, embedded phases, embedded particles, and so on.
Spectroscopy implies investigation of chemical composition and chemistry of the solid.
Within each category, different techniques may have their own restrictions, requirements, and
concerns. As the analytical instruments become more sophisticated, robust, and user friendly,
some stringency of sample specifications can be relaxed, but those fundamental to the analytical
process remain. In this assignment we a brief introduction to those sample preparation concerns
that every user should be aware of are described in detail.
Analysis of powders by XRD requires that they be extremely fine grained to achieve good
signal-to noise ratio (and avoid fluctuation in intensity), avoid spottiness and minimize preferred
orientation. Reduction of powders to fine particles also ensures enough particle participation in
the diffraction process. The recommended size range is around 1-5µm, especially if
quantification of various phases is desired. For routine qualitative evaluation of mineral
components, the samples are usually ground to pass through a 325 mesh sieve (45 µm). Grinding
is accomplished either through hand grinding or in a mechanical grinder. The effects of
excessive grinding include lattice distortion and possible formation of an amorphous layer
(Beilby layer) outside the grains.
UV-visible spectroscopy is used primarily to measure liquids or solutions. This mode is simpler
and allows more accurate quantitative analysis than do reflectance measurements on solids. With
this technique, a cell must contain the liquid or solution in the spectrophotometer sample area.
A specimen to be analyzed by electron microscopy has to be dry which most biological samples
are not. As dehydration might lead to structural changes, the specimens are first fixed to preserve
their structural features. Fixation is the first step and can be achieved using chemical methods
such as fixation with glutaraldehyde or physical methods such as cryofixation in liquid nitrogen.
The fixed specimens are then dehydrated usually by exposing them to an increasing gradient of
ethanol (up to 100%). The specimens are then dried using critical point method. The dried
specimens are then coated with a conducting material usually gold to make the surface
conducting and cause it emit more secondary electrons.
5. Sample Preparation for TEM:
Preparation of specimens is the most tedious step in TEM. To make the material electronically
transparent material thickness is limited. Specimens have to be prepared with thickness of ~ 100
nm. For higher atomic weight material, the specimen has to be thinner. TEM sample preparation
depends on type of materials used.
Pre-thinning: In pre-thinning stage specimen less than 1mm thick is prepared by mechanical
cutting (with a diamond saw). Then 3-mm-diameter disc is cut using punch before further
reduction of thickness. Grinding is most commonly used to reduce the thickness of metal and
ceramic specimens
Final thinning: Final thinning is mainly done by electrolytic thinning & ion milling, which
create a dimpled area on pre-thinned specimens that have regions of electron transparency as
shown in figure below. In the electrolytic thinning, metal specimen is made the anode in an
electrolytic cell. On passing current the metal is gradually dissolved and deposited on the
cathode. Finally tiny holes appear, the edge of which are suitable for electron transparency. In
ion milling method samples are bombarded with beam of energetic ions to reduce the thickness
by knocking atoms out of the specimen. This method can also be used for ceramics and other
non-conducting materials. For polymeric and biological specimens ultramicrotomy method is
used where specimen is cut into thin sections by cutting tool such as glass knife or diamond
knife.
Thinning of bulk specimen for TEM analysis
For powder samples, such as catalysts, the powder size is reduced by grinding; to a very fine size
till the particle thickness is small enough to allow electron transmission. These fine particles are
then suspended in volatile solvent such as isopropanol. A drop of this particle suspension is
placed on thin carbon foil supported by a conventional microscope grid. On evaporation of
solvents the powder particles are ready for the observation. Alternatively the powders can be
embedded in some suitable matrix such as epoxy resin or metals, from which a flat sheet of 3
mm diameter is cut out to study by conventional methods.
IR spectra can be measured using liquid, solid, or gaseous samples that are placed in the beam of
infrared light.
Liquid Sample: A drop of a liquid can be placed as a thin film between two salt plates made of
NaCl or KBr, which are transparent to infrared light at most important frequencies.
Solid Sample: A solid can be ground with KBr and pressed into a disk that is placed in the light
beam. Alternatively, a solid sample can be ground into a pasty mull with paraffin oil. As with a
liquid, the mull is placed between two salt plates. Solids can also be dissolved in common
solvents such as CH2Cl2, CCl4, or CS2 that do not have absorptions in the areas of interest.
Gaseous Sample: Gases are placed in a longer cell with polished salt windows. These gas cells
often contain mirrors that reflect the beam through the cell several times for stronger absorption.