Professional Documents
Culture Documents
NCHRP RPT 496 PDF
NCHRP RPT 496 PDF
Prestress Losses in
Pretensioned High-Strength
Concrete Bridge Girders
TRANSPORTATION RESEARCH BOARD EXECUTIVE COMMITTEE 2003 (Membership as of March 2003)
OFFICERS
Chair: Genevieve Giuliano, Director and Professor, School of Policy, Planning, and Development, University of Southern California,
Los Angeles
Vice Chair: Michael S. Townes, Executive Director, Transportation District Commission of Hampton Roads, Hampton, VA
Executive Director: Robert E. Skinner, Jr., Transportation Research Board
MEMBERS
MICHAEL W. BEHRENS, Executive Director, Texas DOT
JOSEPH H. BOARDMAN, Commissioner, New York State DOT
SARAH C. CAMPBELL, President, TransManagement, Inc., Washington, DC
E. DEAN CARLSON, Secretary of Transportation, Kansas DOT
JOANNE F. CASEY, President, Intermodal Association of North America
JAMES C. CODELL III, Secretary, Kentucky Transportation Cabinet
JOHN L. CRAIG, Director, Nebraska Department of Roads
BERNARD S. GROSECLOSE, JR., President and CEO, South Carolina State Ports Authority
SUSAN HANSON, Landry University Professor of Geography, Graduate School of Geography, Clark University
LESTER A. HOEL, L. A. Lacy Distinguished Professor, Department of Civil Engineering, University of Virginia
HENRY L. HUNGERBEELER, Director, Missouri DOT
ADIB K. KANAFANI, Cahill Professor and Chairman, Department of Civil and Environmental Engineering, University of California
at Berkeley
RONALD F. KIRBY, Director of Transportation Planning, Metropolitan Washington Council of Governments
HERBERT S. LEVINSON, Principal, Herbert S. Levinson Transportation Consultant, New Haven, CT
MICHAEL D. MEYER, Professor, School of Civil and Environmental Engineering, Georgia Institute of Technology
JEFF P. MORALES, Director of Transportation, California DOT
KAM MOVASSAGHI, Secretary of Transportation, Louisiana Department of Transportation and Development
CAROL A. MURRAY, Commissioner, New Hampshire DOT
DAVID PLAVIN, President, Airports Council International, Washington, DC
JOHN REBENSDORF, Vice President, Network and Service Planning, Union Pacific Railroad Co., Omaha, NE
CATHERINE L. ROSS, Executive Director, Georgia Regional Transportation Agency
JOHN M. SAMUELS, Senior Vice President-Operations Planning & Support, Norfolk Southern Corporation, Norfolk, VA
PAUL P. SKOUTELAS, CEO, Port Authority of Allegheny County, Pittsburgh, PA
MARTIN WACHS, Director, Institute of Transportation Studies, University of California at Berkeley
MICHAEL W. WICKHAM, Chairman and CEO, Roadway Express, Inc., Akron, OH
MAHER K. TADROS
NABIL AL-OMAISHI
University of Nebraska
Lincoln, NE
STEPHEN J. SEGUIRANT
Concrete Technology Corporation
Tacoma, WA
AND
JAMES G. GALLT
Palmer Engineering Company
Winchester, KY
S UBJECT A REAS
Bridges, Other Structures, and Hydraulics and Hydrology • Materials and Construction
Research Sponsored by the American Association of State Highway and Transportation Officials
in Cooperation with the Federal Highway Administration
Systematic, well-designed research provides the most effective Project D18-07 FY’99
approach to the solution of many problems facing highway
administrators and engineers. Often, highway problems are of local ISSN 0077-5614
interest and can best be studied by highway departments ISBN 0-309-08766-X
individually or in cooperation with their state universities and
Library of Congress Control Number 2003110071
others. However, the accelerating growth of highway transportation
develops increasingly complex problems of wide interest to © 2003 Transportation Research Board
highway authorities. These problems are best studied through a
coordinated program of cooperative research. Price $19.00
In recognition of these needs, the highway administrators of the
American Association of State Highway and Transportation
Officials initiated in 1962 an objective national highway research
program employing modern scientific techniques. This program is
supported on a continuing basis by funds from participating
member states of the Association and it receives the full cooperation
and support of the Federal Highway Administration, United States NOTICE
Department of Transportation.
The project that is the subject of this report was a part of the National Cooperative
The Transportation Research Board of the National Academies
Highway Research Program conducted by the Transportation Research Board with the
was requested by the Association to administer the research
approval of the Governing Board of the National Research Council. Such approval
program because of the Board’s recognized objectivity and reflects the Governing Board’s judgment that the program concerned is of national
understanding of modern research practices. The Board is uniquely importance and appropriate with respect to both the purposes and resources of the
suited for this purpose as it maintains an extensive committee National Research Council.
structure from which authorities on any highway transportation
The members of the technical committee selected to monitor this project and to review
subject may be drawn; it possesses avenues of communications and
this report were chosen for recognized scholarly competence and with due
cooperation with federal, state and local governmental agencies, consideration for the balance of disciplines appropriate to the project. The opinions and
universities, and industry; its relationship to the National Research conclusions expressed or implied are those of the research agency that performed the
Council is an insurance of objectivity; it maintains a full-time research, and, while they have been accepted as appropriate by the technical committee,
research correlation staff of specialists in highway transportation they are not necessarily those of the Transportation Research Board, the National
matters to bring the findings of research directly to those who are in Research Council, the American Association of State Highway and Transportation
a position to use them. Officials, or the Federal Highway Administration, U.S. Department of Transportation.
The program is developed on the basis of research needs Each report is reviewed and accepted for publication by the technical committee
identified by chief administrators of the highway and transportation according to procedures established and monitored by the Transportation Research
departments and by committees of AASHTO. Each year, specific Board Executive Committee and the Governing Board of the National Research
areas of research needs to be included in the program are proposed Council.
to the National Research Council and the Board by the American
Association of State Highway and Transportation Officials.
Research projects to fulfill these needs are defined by the Board, and
qualified research agencies are selected from those that have
submitted proposals. Administration and surveillance of research
contracts are the responsibilities of the National Research Council
and the Transportation Research Board. Published reports of the
The needs for highway research are many, and the National
NATIONAL COOPERATIVE HIGHWAY RESEARCH PROGRAM
Cooperative Highway Research Program can make significant
contributions to the solution of highway transportation problems of are available from:
mutual concern to many responsible groups. The program,
however, is intended to complement rather than to substitute for or Transportation Research Board
duplicate other highway research programs. Business Office
500 Fifth Street, NW
Washington, DC 20001
and can be ordered through the Internet at:
Note: The Transportation Research Board of the National Academies, the
National Research Council, the Federal Highway Administration, the American
Association of State Highway and Transportation Officials, and the individual
http://www.national-academies.org/trb/bookstore
states participating in the National Cooperative Highway Research Program do
not endorse products or manufacturers. Trade or manufacturers’ names appear
herein solely because they are considered essential to the object of this report. Printed in the United States of America
The National Academy of Sciences is a private, nonprofit, self-perpetuating society of distinguished schol-
ars engaged in scientific and engineering research, dedicated to the furtherance of science and technology
and to their use for the general welfare. On the authority of the charter granted to it by the Congress in
1863, the Academy has a mandate that requires it to advise the federal government on scientific and techni-
cal matters. Dr. Bruce M. Alberts is president of the National Academy of Sciences.
The National Academy of Engineering was established in 1964, under the charter of the National Acad-
emy of Sciences, as a parallel organization of outstanding engineers. It is autonomous in its administration
and in the selection of its members, sharing with the National Academy of Sciences the responsibility for
advising the federal government. The National Academy of Engineering also sponsors engineering programs
aimed at meeting national needs, encourages education and research, and recognizes the superior achieve-
ments of engineers. Dr. William A. Wulf is president of the National Academy of Engineering.
The Institute of Medicine was established in 1970 by the National Academy of Sciences to secure the
services of eminent members of appropriate professions in the examination of policy matters pertaining to
the health of the public. The Institute acts under the responsibility given to the National Academy of
Sciences by its congressional charter to be an adviser to the federal government and, on its own initiative,
to identify issues of medical care, research, and education. Dr. Harvey V. Fineberg is president of the
Institute of Medicine.
The National Research Council was organized by the National Academy of Sciences in 1916 to associate
the broad community of science and technology with the Academy’s purposes of furthering knowledge and
advising the federal government. Functioning in accordance with general policies determined by the Acad-
emy, the Council has become the principal operating agency of both the National Academy of Sciences and
the National Academy of Engineering in providing services to the government, the public, and the scientific
and engineering communities. The Council is administered jointly by both the Academies and the Institute
of Medicine. Dr. Bruce M. Alberts and Dr. William A. Wulf are chair and vice chair, respectively, of the
National Research Council.
The Transportation Research Board is a division of the National Research Council, which serves the
National Academy of Sciences and the National Academy of Engineering. The Board’s mission is to promote
innovation and progress in transportation through research. In an objective and interdisciplinary setting, the
Board facilitates the sharing of information on transportation practice and policy by researchers and
practitioners; stimulates research and offers research management services that promote technical
excellence; provides expert advice on transportation policy and programs; and disseminates research
results broadly and encourages their implementation. The Board’s varied activities annually engage more
than 4,000 engineers, scientists, and other transportation researchers and practitioners from the public and
private sectors and academia, all of whom contribute their expertise in the public interest. The program is
supported by state transportation departments, federal agencies including the component administrations of
the U.S. Department of Transportation, and other organizations and individuals interested in the
development of transportation. www.TRB.org
www.national-academies.org
COOPERATIVE RESEARCH PROGRAMS STAFF FOR NCHRP REPORT 496
ROBERT J. REILLY, Director, Cooperative Research Programs
CRAWFORD F. JENCKS, Manager, NCHRP
AMIR N. HANNA, Senior Program Officer
EILEEN P. DELANEY, Managing Editor
KAMI CABRAL, Associate Editor
ANDREA BRIERE, Associate Editor
AUTHOR ACKNOWLEDGMENTS
The research reported herein was performed under NCHRP Proj- the experimental phases of the project. David Scott of New Hamp-
ect 18-07 by the University of Nebraska—Lincoln, the contractor shire Department of Transportation, Bill Augustus of Northeast
for this study, jointly with Concrete Technology Corporation, Concrete Products, Robert Steffen of the University of New Hamp-
Tacoma, Washington, and Palmer Engineering, Lexington, Ken- shire, Kevin Pruski of Texas Department of Transportation, Burson
tucky. Maher K. Tadros, Cheryl Prewett Professor of Civil Engi- Patton of Texas Concrete Company, Arlen Clark of Clark County,
neering, was the principal investigator, and Nabil Al-Omaishi, Washington, Jim Parkins of Concrete Technology Corporation, and
Research Assistant Professor, was a prime participant in the Mark Lafferty of Concrete Industries provided assistance in instru-
research. Other major participants in the project were Stephen J. mentation and data acquisition of instrumented bridges in Nebraska,
Seguirant of Concrete Technology Corporation and James G. Gallt New Hampshire, Texas, and Washington. Karen Harris of the Uni-
of Palmer Engineering. versity of Nebraska contributed to the project administration. Audra
Sherif Yehia, Nick Meek, Kelvin Lein, and Wilast Amornrat- Hansen, Nipon Jongpitaksseel, Ann Kulik, Chuanbing Sun, and
tanopong of the University of Nebraska provided assistance during Emil Tadros contributed to report preparation.
This report presents guidelines to help bridge designers obtain realistic estimates of
FOREWORD prestress losses in high-strength pretensioned concrete bridge girders and thus achieve
By Amir N. Hanna economical designs. These guidelines incorporate procedures that yield more accurate
Staff Officer predictions of modulus of elasticity, shrinkage, and creep of concrete and more realistic
Transportation Research estimates of prestress losses than those provided by the procedures contained in current
Board specifications. This report will be of particular interest to engineers, researchers, and oth-
ers concerned with the design of pretensioned concrete bridge structures.
The use of high-strength concrete for pretensioned concrete bridge girders has
become accepted practice by many state highway agencies because of its engineering
and economic benefits. High-strength concrete permits longer girders and increased
girder spacing, thus reducing total bridge cost. Design of pretensioned concrete gird-
ers requires accurate estimates of prestress losses. These losses are affected by factors
such as mix design, curing, concrete strength, and service exposure conditions.
Recent research has indicated that the current provisions used for calculating pre-
stress losses in normal-strength concrete may not provide reliable estimates for high-
strength concrete bridge girders. Thus, research was needed to evaluate the applicabil-
ity of the current provisions for estimating prestress losses in high-strength concrete
bridge girders and to develop guidelines for better estimating these losses in order to
help bridge design engineers develop economic designs for such girders.
Under NCHRP Project 18-07, “Prestress Losses in Pretensioned High-Strength Con-
crete Bridge Girders,” the University of Nebraska—Lincoln was assigned the task of
developing design guidelines for estimating prestress losses in pretensioned high-strength
concrete bridge girders. To accomplish this objective, the researchers reviewed relevant
domestic and foreign literature; identified limitations on the methods currently used for
estimating prestress losses; conducted laboratory tests for evaluating relevant properties
of concrete; derived formulas for predicting modulus of elasticity, shrinkage, and creep
of concrete; and developed a “detailed” method and an “approximate” method for esti-
mating prestress losses in pretensioned high-strength concrete bridge girders.
The research also included (a) field measurements on seven full-scale bridge gird-
ers in four states selected to represent a wide range of geographic and construction prac-
tices and (b) analysis of data from earlier field measurements on 31 pretensioned gird-
ers in seven states. The report gives numerical examples that illustrate the use of these
methods and demonstrate that the methods developed in this research yield better esti-
mates of prestress losses than those obtained from the current methods.
The methods developed in this research can be used to obtain realistic estimates of
prestress losses in pretensioned high-strength concrete bridge girders. These methods
will be particularly useful to highway agencies and consulting firms involved in the
design of pretensioned concrete bridge structures and are recommended for consider-
ation and adoption by AASHTO as part of the LRFD Bridge Design Specifications.
CONTENTS 1 SUMMARY
3 CHAPTER 1 Introduction
Problem Statement, 3
Objectives and Scope of the Research, 3
Research Approach, 3
Organization of the Report, 4
Applicability of Results to Highway Practice, 4
5 CHAPTER 2 Background and Literature Search
Introduction, 5
Definitions, 5
Components of Prestress Losses in Pretensioned Girders, 6
Factors Influencing Modulus of Elasticity, 6
Factors Influencing Shrinkage, 8
Factors Influencing Creep, 8
Factors Influencing Relaxation of Strands, 9
Time-Dependent Stress Analysis, 9
Prestress Loss Calculation Methods, 10
Time-Step Prestress Loss Methods, 10
Refined Prestress Loss Methods, 11
Lump-Sum Methods, 13
14 CHAPTER 3 Research Results
Introduction, 14
Experimental Program, 14
Modulus of Elasticity, 17
Experimental Shrinkage Results, 18
Experimental Creep Results, 20
Proposed Creep and Shrinkage Correction Factors, 21
Proposed Shrinkage Formula, 27
Proposed Creep Formula, 28
Relaxation of Prestressing Strands, 28
Proposed AASHTO-LRFD Revisions, 29
Numerical Example of Material Properties Using Proposed Prediction
Formulas, 29
Prestress Loss, 30
Experimental Program, 30
Other Experimental Data, 35
Proposed Detailed Prestress Loss Method, 38
Proposed Approximate Prestress Loss Method, 45
Comparison of Measured and Predicted Losses, 48
Comparison with Previously Reported Experimental Results, 49
Numerical Examples: Comparison of Proposed Prestress Loss Prediction
Methods with AASHTO-LRFD Methods, 49
56 CHAPTER 4 Conclusions and Suggested Research
Conclusions, 56
Suggested Research, 57
58 SIGN CONVENTION AND NOTATION
61 REFERENCES
63 APPENDIX A Other Methods of Shrinkage Strain Prediction
63 APPENDIX B Other Methods of Creep Coefficient Prediction
63 APPENDIX C Other Methods of Prestress Losses Prediction
63 APPENDIX D Material Testing
63 APPENDIX E Modulus of Elasticity Data
63 APPENDIX F Shrinkage Data
63 APPENDIX G Creep Data
63 APPENDIX H Temperature Readings
63 APPENDIX I Strain Readings
63 APPENDIX J Specific Details of the Previous Measured Prestress
Losses Experimental Data
63 APPENDIX K Prestress Loss Data
63 APPENDIX L Detailed Method Spreadsheet
63 APPENDIX M Proposed AASHTO-LRFD Revisions
PRESTRESS LOSSES IN PRETENSIONED
HIGH-STRENGTH CONCRETE BRIDGE GIRDERS
SUMMARY The objective of this research was to develop design guidelines for estimating prestress
losses in high-strength pretensioned concrete girder bridges. The guidelines are intended
to address limitations in the current AASHTO-LRFD Bridge Design Specifications.
Two main areas were identified for improvement: (a) prediction of modulus of elastic-
ity, shrinkage, and creep of concrete, especially as they relate to the high-strength con-
crete and (b) methods for estimating prestress losses that would account for the effects of
differential creep and shrinkage between precast concrete girder and cast-in-place con-
crete deck and for relatively high prestress levels and low creep and shrinkage in high-
strength concrete.
The research consisted of experimental and theoretical programs. The experimental
program consisted of measurements of properties of materials and of prestress loss in
seven full-scale bridge girders in four states, representing a range of geographic con-
ditions and construction practices: Nebraska, New Hampshire, Texas, and Washington.
In addition, test results previously reported for 31 pretensioned girders in seven states,
Connecticut, Illinois, Nebraska, Ohio, Pennsylvania, Texas, and Washington, were
included in the study. Additionally, relevant data reported by American Concrete Insti-
tute (ACI) Committee 363 and FHWA were considered.
Formulas for prediction of modulus of elasticity, shrinkage, and creep of concrete
that were consistent in form with the AASHTO-LRFD formulas were developed.
These formulas produced comparable results for conventional concrete with those of the
AASHTO-LRFD formulas. It was concluded that local material properties significantly
impacted the prediction of modulus of elasticity, shrinkage, and creep. The proposed
formulas produce national averages; factors are given to adjust these averages for the
four states covered in the project.
A “detailed method” based on pseudo-elastic analysis theory using modified “age-
adjusted effective modulus” of elasticity of concrete is proposed for estimating prestress
losses. The method considers the effects of composite action between the precast con-
crete girder and the cast-in-place concrete deck, material properties, environmental con-
ditions, and construction schedule parameters available. An “approximate method” that
produces reasonable estimates for commonly encountered conditions is also proposed.
2
Both methods produced better correlation with test results than current AASHTO-LRFD
methods.
Numerical examples are given to demonstrate the proposed loss prediction methods
and to explain the recommendation that no elastic shortening losses at prestress trans-
fer or elastic elongation gains at application of additional load, be considered in the cal-
culation of concrete stresses, if transformed section properties are used.
3
CHAPTER 1
INTRODUCTION
two fixed points; thus, the “reduced” relaxation is less than the Chapter 3 discusses the material properties that affect prestress
“intrinsic” relaxation that occurs in a constant-length labora- losses. It also covers the experimental program for material
tory test. This interaction between shrinkage and creep of con- properties and prestress loss measurements in seven full-scale
crete and relaxation of prestressing strands is partially taken girders located in Nebraska, New Hampshire, Texas, and
into account in the current prediction formulas of the Washington. The proposed formulas for prediction of mod-
AASHTO-LRFD Specifications (1). ulus of elasticity, shrinkage, and creep of concrete and relax-
The effect of high compressive strength concrete on the pre- ation of prestressing strands are presented. A detailed method
stress loss due to creep and shrinkage strain is not taken into and an approximate method for estimating prestress losses
account in the current AASHTO-LRFD Specifications (1). in pretensioned bridge girders and numerical examples to
The use of high-strength concrete to improve the structural demonstrate their use are presented in Chapter 3. Chapter 4
efficiency of pretensioned bridge girders has created the need summarizes the significant conclusions of this project and
for an accurate estimation of material properties that impact presents suggestions for future research.
the time-dependent components of prestress losses.
Also, the current AASHTO-LRFD formulas do not con-
sider the interaction between the precast pretensioned con- APPLICABILITY OF RESULTS
TO HIGHWAY PRACTICE
crete girder and the precast or cast-in-place concrete deck.
The concrete deck, if used, can induce significant shrinkage The design and construction of precast prestressed concrete
deformation that results in additional stresses, thus affecting bridge girders is impacted by the amount of prestressing that
the magnitude of the prestress losses and the tensile stress at could be applied to the girders and the effective prestress
the girder bottom. remaining after elastic and short-term losses have developed.
The findings presented in Chapters 3 and 4 on the prediction
ORGANIZATION OF THE REPORT of modulus of elasticity, shrinkage, and creep of concrete and
on the estimation of prestress losses could be included in the
This report consists of four chapters. This chapter provides AASHTO-LRFD Specifications to provide designers of pre-
the introduction and research approach, describes the prob- stressed concrete bridges with more realistic estimates of pre-
lem statement and research objective, and outlines the scope stress losses. Realistic estimates of prestress losses, especially
of the study. Chapter 2 describes the findings of the literature for high-strength concrete, would prevent specifying exces-
review, relevant material properties, and current loss predic- sive prestress forces and should result in economical designs
tion methods. The conditions for which the current AASHTO- with realistic concrete stresses at service conditions and rela-
LRFD loss prediction methods are applicable are indicated. tively moderate girder camber.
5
CHAPTER 2
gain due to any of the loads applied after prestress transfer, The rate at which concrete properties change with time
the long-term losses given in these specifications implicitly depends on a number of factors, including type and strength of
include these elastic gain increments. cement, type, quality, and stiffness (i.e., modulus of elastic-
ity) of aggregates, and quantity of coarse aggregates; type and
amount of admixtures; water/cement ratio; size and shape of
COMPONENTS OF PRESTRESS LOSSES the girder; stress level; and environmental conditions (humid-
IN PRETENSIONED GIRDERS
ity and temperature). Relaxation of strands is a long-term
Components of prestress losses are illustrated in Figure 1 reduction of stress when strands are subjected to an imposed
and described below. strain, and can be estimated with good accuracy.
Stress in
strands
Jacking
Anchorage
seating loss Relaxation and
A temperature losses
B Creep, shrinkage
C Elastic shortening and relaxation Elastic gain
D F H due to live load
J
E G
Elastic gain Elastic gain I
K
due to deck placement due to SIDL
When the unit weight of concrete, wc, is different from The prediction of the modulus of elasticity can be consider-
0.145 kcf (assumed for the normal unit weight concrete in ably improved if the influence of the modulus of elasticity of
Section C5.4.2.4 of the AASHTO-LRFD Specifications), and the particular type of aggregate used in the concrete is taken
in the absence of more laboratory data, the modulus of elas- into account. This has been reflected in the Comité Euro-Inter-
ticity, according to the AASHTO-LRFD (1), the ACI-318 (3), national du Beton-Fédération Internationale de la Précontrainte
and the Precast/Prestressed Concrete Institute Bridge Design (CEB-FIP) Model Code (7), which introduced the empirical
Manual (PCI-BDM) (4), is based on the compressive strength coefficient αE to reflect the strength of the aggregate used:
and unit weight of concrete (AASHTO Equation 5.4.2.4-1
and ACI-318 Equation 8.5.1): E c = 3100α E (fcm 1.44)1 3 ( ksi)
(3)
E c = 33, 000 w 1.5
c fc′ ( kcf and ksi) (1) E c = 21500α E (fcm 10)1 3 (MPa )
E c = 0.043 w1c.5 fc′ ( kg m 3 and MPa ) where: Ec = tangent modulus of elasticity at zero stress and
at a concrete age of 28 days and fcm = mean compressive
The above formula is applicable to concretes with unit strength of concrete. The values of the empirical coefficient
weights between 0.090 and 0.155 kip/ft3 (1,442 and αE are 1.2 for basalt and dense limestone, 1.0 for quartz
2,483 kg/m3). According to ACI-363 Committee Report (5 ), aggregates, 0.9 for limestone, and 0.7 for sandstone.
this formula tends to significantly overestimate the modulus Figure 5.3 of the ACI-363 Committee Report compares val-
of elasticity for concretes with compressive strengths over ues for the modulus of elasticity of concrete experimentally
6 ksi (41 MPa). Other equations were proposed, and the determined from previous research with those predicted by the
following formula was adopted by ACI Committee 363 ACI-318 Building Code formula and based on a dry unit weight
(ACI-363 Equation 5-1): of 0.145 kip/ft3. This chart was reproduced and is included in
Figure 2, which also includes experimental data collected from
(
E c = (wc 0.145)1.5 1000 + 1265 fc′ ) ( kcf and ksi) (2) the FHWA Showcase (8). Deviations from predicted values are
highly dependent on the properties of the coarse aggregate.
(
E c = (wc 86)1.5 6900 + 3320 fc′ ) ( kg m 3 and MPa ) The research work at the University of Minnesota indicated,
based on the use of local materials, that the AASHTO-LRFD
This formula does not account for factors other than the unit equation overestimated the modulus of elasticity of high-
weight and compressive strength that clearly affect the value strength concrete (Ahlborn [9]). Researchers at the University
of Ec, such as coarse aggregate content in concrete and prop- of Texas (6) reported all high-strength concrete mixes tested
erties of the aggregates. Myers and Carrasquillo (6) showed in their research had moduli of elasticity larger than those
that elastic modulus appeared to be a function of the coarse predicted by ACI Committee 363 formula. Huo (10) and Huo
aggregate content and type. et al. (11) indicated that both the AASHTO-LRFD and the
8000
7000
6000
5000
4000
3000
( )0.145
1.5
w
ACI 363, Ec = 1265 f 'c – 1,000
c
2000 (ksi)
1000
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0
Compressive Strength (ksi)
ACI Committee 363 equations underestimated the modulus In these equations, t is drying time after end of curing in
of elasticity of three high-strength concrete mixes studied days, H is relative humidity of ambient air, and V/S ratio is
in that research. volume-to-surface ratio in inches. Other methods of predict-
The differing opinions among researchers on the prediction ing shrinkage strain such as the PCI-BDM, the ACI-209 (12),
equations for the modulus of elasticity have raised a question and the CEB-FIP are presented in Appendix A.
as to how to correctly predict the value of Ec for high-strength
concrete. Although all the prediction equations for modulus
of elasticity have compressive strength of concrete f′c as a vari- FACTORS INFLUENCING CREEP
able, other factors clearly affect the value of Ec, such as coarse
The creep of concrete depends on many factors other
aggregate content in the concrete and properties of the aggre-
than time, such as volume content of hydrated cement
gates. These factors will be further explored in Chapter 3.
paste, relative humidity, the type and volume of the aggre-
gate, the age of the concrete at the time of loading, the stress
FACTORS INFLUENCING SHRINKAGE level, the duration the concrete is stressed, and the geome-
try of the member. The size and shape of a concrete mem-
Shrinkage depends on many variables, including water-to- ber can significantly influence the rate and the magnitude
binder ratio, moisture, relative humidity of the environment, of creep. Hansen (13) observed that the rate and magnitude
ambient temperature, aggregate properties, and size and shape of ultimate creep were substantially smaller for larger
of the structural member. It is assumed to be independent of members.
loading and results primarily from shrinkage of the cement Creep in high-strength concrete is generally smaller than
paste. Because aggregates tend to restrain the shrinkage of in normal-strength concrete loaded to a similar stress level
the paste, the stiffness and proportion of aggregates influence
because of the lower water-to-binder ratio of high-strength
shrinkage.
concrete. At any time, the creep strain can be related to the
Shrinkage is conveniently expressed as a dimensionless
initial elastic strain by a creep coefficient, ψ (t, ti), which is
strain under steady conditions of relative humidity and tem-
the ratio of creep strain to elastic strain. Creep strain will
perature. The AASHTO-LRFD formula for estimating shrink-
reach its ultimate value with an ultimate creep coefficient,
age strain, sh, as a function of a time-development factor, ktd,
ψu, at the end of the service life of the structure.
and the ultimate shrinkage (at time infinity), sh, u, is:
The AASHTO-LRFD creep prediction formulas are pre-
sh = k td sh, u ( 4) sented here. Other methods, for example, the PCI-BDM, the
ACI-209, and the CEB-FIP are presented in Appendix B.
sh, u = 560 × 10 −6 γ sh for accelerated curing (5)
ψ ( t, t i ) = k td ψ u (13)
sh, u = 510 × 10 −6 γ sh for moist curing (6)
ψ u = 3.5γ cr (14)
t
k td = after 1– 3 days of
55 + t accelerated curing (7) γ cr = k f k c k hc k la (15)
t
k td = after 7 days of moist curing (8) k f = concrete strength factor
35 + t
1
γ sh = k s k hs ( 9) = with fc′ in ksi (16)
f′
0.67 + c
9
k s = V/S ratio (size) correction factor
t k c = size factor
(10)
= 26 e 0.36 V S
+ t 1064 − 94 V S
t 923 t
26e 0.36 V S + t 1.80 + 1.77e
-0.54 V S
(17)
45 + t =
t
2 . 587
k hs = humidity factor for shrinkage 45 + t
140 − H (11)
= for H < 80%, 1.58 − H
70 k hc = humidity factor for creep = (18)
120
3(100 − H)
= for H ≥ 80% (12)
70 k la = loading age factor = t 1−0.118 (19)
9
( t − t i )0.6 85% of ultimate strength for stress relieved strands and 90%
k td = time-development factor = (20) for low-relaxation strands. Relaxation loss in prestressing
10 + ( t − t i )0.6
strands after transfer is given by the formulas:
ti = age of concrete, in days, when load is initially applied For stress-relieved strand:
for accelerated curing or the age minus 6 days for
moist curing. ∆fpR2 = 20.0 − 0.4 ∆fpES − 0.2( ∆fpSR + ∆fpCR ) ( ksi) (23)
The intrinsic relaxation loss for low-relaxation strand 1: The strain that occurs upon initial loading in a concrete spec-
log(24.0 t ) fpi imen subjected to a sustained axial load is the elastic strain.
∆fpR1 = − 0.55 fpj (22) Additional strain then develops with time due to creep and
40.0 fpy
shrinkage. Shrinkage strain is stress-independent. The ratio of
where: t is time in days from time of initial stressing, fpj (ksi), creep strain at time t to elastic strain for a concrete specimen
fpy (ksi) is yield strength of prestressing steel estimated at loaded at time ti is creep coefficient, ψ (t, ti). Figure 3 shows
Stress
Constant stress
Stress f
Variable stress
Time
Strain
Constant stress
ε1 = f (1+ ψ)+ ε
Ec sh
ε2 = f (1+χψ)+ ε
Ec sh
ε= f Variable stress
Ec
Time
creep strain versus time for constant and variable concrete employed in finite-element analysis of the effects of temper-
stress conditions. ature change in structures.
The following three steps illustrate this analysis for simply
supported precast concrete members.
Age-Adjusted Effective Modulus Step 1: Immediately after transfer of prestress, separate the
various components of the cross section into free-to-deform
Elastic and creep strains of concrete can be combined and elements to allow deformation due to creep, shrinkage, and
treated as if they were elastic deformations through use of an relaxation. Deformation of mild reinforcement is assumed to
“age-adjusted” effective modulus of elasticity. For constant be zero. Concrete deformation will occur due to creep and
sustained stress, the elastic-plus-creep strain is equal to (1 + shrinkage, and prestressing steel deformation will be related
ψ) times the elastic strain. Thus, the elastic-plus-creep strain to its relaxation.
can be thought of as elastic-only strain if an effective modu- Step 2: The deformation of each of the components is
lus of elasticity is used to calculate that pseudo-elastic strain. brought to zero by applying axial force and bending moment
to the concrete and axial force to the prestressing steel, using
Ec
E ′c = (25) age-adjusted concrete modulus of elasticity.
1+ ψ Step 3: The various components are then reconnected
assuming full bond between them to restore equilibrium. This
Therefore, the total concrete strain under long-term con- is done by applying equal and opposite forces to the restrain-
ditions is: ing forces calculated in Step 2. These new forces are com-
bined into an axial force and a bending moment introduced to
fc the age-adjusted equivalent transformed composite section.
1 = + sh (26)
E ′c The deformation of the member due to this step is the total
deformation. The stresses in the various components are the
If the concrete stress varies with time, the elastic-plus- sum of the stresses obtained in Step 2 and Step 3.
creep strain becomes (1 + χψ) where the coefficient χ is the
aging coefficient, initially proposed by Trost (14) and further
developed by Bazant (15) and Dilger (16). It varies between PRESTRESS LOSS CALCULATION METHODS
0 and 1 depending on concrete stress variability and the aging
Estimating prestress loss requires an accurate prediction
process of the member being considered. The age-adjusted
of material properties and of the interaction between creep
effective modulus of elasticity of concrete is thus defined as:
and shrinkage of concrete and the relaxation of steel. In addi-
tion, prestress losses are influenced by composite action be-
Ec
E ′′c = (27) tween the cast-in-place concrete deck and the precast concrete
1 + χψ
girders. Use of high-strength concrete in precast prestressed
concrete allows for high levels of prestress and long span
The total concrete strain is: capacities. However, experience in estimating prestress loss
for high-strength concrete is limited. Approaches for esti-
fc
2 = + sh (28) mating prestress losses can be divided into the following
E ′′c three major categories, listed in descending order of complex-
ity and accuracy:
Thus, the time-dependent analysis for the effects of all
constant sustained loads (initial prestress, self weight, deck (a) Time-Step methods
weight, and SIDL) can be carried out using an effective elas- (b) Refined methods
ticity modulus E′c as defined by Equation 25, and for variable (c) Lump-Sum methods
stress inducing effects (prestress loss and differential creep
and shrinkage between the precast and cast-in-place compo-
nents of section) using the age-adjusted effective modulus TIME-STEP PRESTRESS LOSS METHODS
defined by Equation 27. Tadros et al. (17, 18) demonstrated
that, for precast prestressed concrete members, the aging These methods are based on a step-by-step numerical
coefficient ranges between 0.6 and 0.8. procedure implemented in specialized computer programs
for the accurate estimation of long-term prestress losses. This
approach is especially useful in multi-stage bridge construc-
Procedure for Time-Dependent Stress Analysis tion such as spliced girder and segmental box girder bridges.
As concrete creeps and shrinks, the prestressing strands shorten
The procedure presented by Dilger (16) may be used for and decrease in tension. This, in turn, causes the strands to relax
computing time-dependent stresses in prestressed concrete less than if they were stretched between two fixed points.
members. The analysis is based on initial strain theory often Hence, “reduced” rather than “intrinsic” relaxation loss takes
11
place. As the prestressing strand tension is decreased, con- due to creep of concrete, and CRS = loss due to relaxation of
crete creeps less, resulting in some recovery. prestressing steel.
To account for the continuous interactions between creep
and shrinkage of concrete and the relaxation of strands with
time, time will be divided into intervals; the duration of each Elastic Shortening Losses
time interval can be made progressively larger as the concrete
Elastic shortening losses were estimated using the follow-
age increases. The stress in the strands at the end of each inter-
ing equation:
val equals the initial conditions at the beginning of that time
interval minus the calculated prestress losses during the inter- ES = 7fcgp (30)
val. The stresses and deformations at the beginning of an
interval are the same as those at the end of the preceding inter- where: fcgp = average concrete stress at the center of gravity of
val. With this time-step method, the prestress level can be the prestressing steel at time of release. The coefficient 7 in
estimated at any critical time of the life of the structure. More this equation was apparently an estimate of the modular ratio
information on these methods is given in Tadros et al. (19), of Es to Eci. Losses due to elastic shortening after release of
Abdel-Karim (20) and the PCI-BDM (4). prestressing force in the AASHTO 1977 Specifications (22)
were given by:
where: ∆fs = total loss of prestress, ES = loss due to elastic where: H = mean annual ambient relative humidity, in percent.
shortening, SH = loss due to concrete shrinkage, CRC = loss This equation was developed to yield similar results as those
in the table contained in the 1973 Specifications, but elimi- strands; it provided the following equation for stress-relieved
nated the abrupt change in shrinkage loss between the three strands.
humidity ranges given in the PCI Committee Report (23).
Figure 4 depicts the shrinkage losses predicted by the CR S = 20, 000 − 0.125(SH + ES + CR C ) (35)
AASHTO 1977 Specifications and provides a comparison
with the 1973 Specifications. The constants in the above equation can be derived if
one assumes an intrinsic relaxation loss of approximately
10% of fpi, and a relaxation reduction factor of one-eighth
Creep Losses of the combined SH, ES, and CRC values, to account for the
effects of member shortening on the intrinsic relaxation loss.
Losses due to creep of concrete in the 1973 AASHO Spec-
The 1975 AASHTO gave the following formulas for stress-
ifications were given by:
relieved and low-relaxation strands.
CR C = 16fcd (33)
(a) For stress-relieved strands, losses due to relaxation
were given by:
where: fcd is the average concrete compressive stress at the
center of gravity of the prestressing steel under full dead
CR S = 20, 000 − 0.4 ES − 0.2(SH + CR c ) (36)
load. The factor 16 is approximately the product of a modu-
lar ratio of 7 and an ultimate creep coefficient of 2.3.
(b) For low-relaxation strands, losses due to relaxation
Losses due to creep of concrete in the 1975 AASHTO
were given by:
Interim Specifications were:
CR S = 5, 000 − 0.1ES − 0.05(SH + CR C ) (37)
CR C = 12 fcgp − 7fcds (34)
The first edition of AASHTO-LRFD Bridge Design Spec-
where: fcgp is as defined for elastic shortening losses and fcds
ifications (24) was adopted and published in June 1994. In
= concrete tensile stress at the center of gravity of the pre- this edition, the refined method of estimating time-dependent
stressing steel due to all dead loads except the self weight of losses was basically the same as the one used in the previously
the beam. published AASHTO Standard Specifications. However, relax-
ation loss after transfer for low-relaxation strands was taken
Relaxation Losses as 30% of the relaxation loss for stress-relieved strands.
The current AASHTO-LRFD Refined Estimates method
The 1973 AASHO Specifications did not provide an equa- computes the prestress losses in members constructed and
tion for estimation of relaxation losses for low-relaxation prestressed in a single stage, relative to the stress immediately
before transfer, as a sum of individual loss components:
18000 ∆fpT = ∆fpES + ∆fpSR + ∆fpCR + ∆fPR2 (38)
16000 1997 AASHTO
14000 1973 AASHTO where: ∆fpT is total loss of prestress, ∆fpES is loss due to elas-
12000
tic shortening, ∆fpSR is loss due to concrete shrinkage, ∆fpCR
SH Losses 10000
(psi) 8000
is loss due to creep of concrete, ∆fPR2 is loss due to relaxation
6000
n of prestressing steel.
4000 The elastic shortening loss in pretensioned members is
2000 given by:
0
0 20 40 60 80 100 120 ∆fpES = fcgp E p E ci (39)
RH (%)
where: Ep is modulus of elasticity of prestressing strands and
Figure 4. Losses due to concrete shrinkage. Eci is modulus of elasticity of concrete at transfer.
13
Loss due to shrinkage of concrete is taken as a function of 19 + 4 PPR – 4( ksi) for Box Girders; ( 43)
the relative humidity only, and does not take into account the
variability of shrinkage with other parameters as indicated in
26 + 4 PPR– 6( ksi) for Rectangular Beams
Section 5.4.2.3.3 of the AASHTO-LRFD. Shrinkage loss is and Solid Slabs; ( 44)
estimated by the following equation:
33[1 − 0.15(fc′ − 6) 6] + 6 PPR– 6( ksi) for I-Girders; ( 45)
∆fpSR = 17.0 − 0.15 H ( 40)
33[1 − 0.15(fc′ − 6) 6] + 6 PPR– 8( ksi)
where: H = mean annual ambient relative humidity.
for Double Tees and Voided Slabs; ( 46)
Loss due to creep may be taken as:
where: PPR is the partial prestress ration, which normally
∆fpCR = 12.0 fcgp − 7.0 ∆ fcdp ≥ 0 ( 41) = 1 for precast pretensioned members. These formulas
reflect trends obtained from a computerized time-step
where: ∆fcdp = change in concrete stress at the center of grav- analysis of different beam sections for an ultimate concrete
ity of the prestressing strands due to the permanent loads, with creep coefficient ranging from 1.6 to 2.4, ultimate concrete
the exception of the load acting at the time the prestressing shrinkage strain ranging from 0.0004 to 0.0006, and rela-
force is applied. Values of ∆fcdp should be calculated at the tive humidity ranging from 40% to 100%.
same section or at the sections for which fcgp is calculated. This procedure recognizes reduction in prestress loss for
The relaxation after transfer is: concrete compressive strengths above 6.0 ksi. However, it
does not recognize higher prestress levels for higher concrete
∆fpR2 = 6.0 − 0.12 ∆fpES − 0.06 ( ∆fpSR + ∆fpCR ) ( 42) strengths. It assumes, without justification, a large difference
in prestress loss prediction for box girders and I-girders, and
Other methods of prestress losses prediction such as the conversely no difference in loss values for vastly different
PCI-BDM method (4), CEB-FIP Model Code method (25), product types: I-girders, double tee beams, and voided slabs.
Ontario Bridge Design Code method (26), ACI-ASCE Com- Based on a review of available information, it was evident
mittee 423 method (27), Concrete Technology Associates that additional research is required to establish realistic esti-
(CTA) method (28), Modified Rate of Creep method (29), and mates of modulus of elasticity, creep, and shrinkage of high-
Tadros et al. method (19) and are given in Appendix C. strength concrete. The AASHTO-LRFD provisions need to
be updated (1) to consider high-strength concrete in Sections
LUMP-SUM METHODS 5.4.2.3 and 5.4.2.4, (2) to improve the prestress loss calcu-
lation methods of Section 5.9.5 for high-strength concrete,
Lump-sum methods represent average conditions. They and (3) to link the material property formulas of Sections
are useful in preliminary design, but the estimated loss should 5.4.2.3. and 5.4.2.4 with prestress loss prediction formulas
be recalculated in the final design. According to the current of Section 5.9.5 into one integrated approach. Both detailed
AASHTO-LRFD Approximate method, prestress loss for and approximate estimation of prestress losses are needed
girders with 270 ksi low-relaxation strands is given by the in design depending on the design stage and the type of
following formulas: member.
14
CHAPTER 3
RESEARCH RESULTS
24 in. shrinkage specimens were produced from the same mix Mixing and Sampling Procedures
design used for the pretensioned bridge girders; measure-
ments were taken for 3 months. The results from the labora- Concrete mixing in the laboratory was done using 5.5-cf
tory tests were compared with those obtained from various batches in a 9-cf capacity rotary drum. ASTM C192 (31),
sites, to determine the effects of the various curing and envi- “Standard Practice for Making and Curing Concrete Test
ronmental conditions. Specimens in the Laboratory” was followed for making the
test specimens. The concrete cylinders were made according for each of the three girder concrete mixes. After placement
to ASTM C192 and cured in the laboratory curing room at an and consolidation, the surface was screeded and trowel fin-
ambient temperature of about 73°F for 24 hours. The cylin- ished and then covered with burlap. The forms were removed
ders were then de-molded and returned to the curing room after 24 hours. The specimens were then left to cure at a room
until the test age. Creep and shrinkage specimens were cast ambient temperature of 73°F.
Size/Type Natural river sand Natural river sand Natural river sand Natural river sand
Sand
Quantity (pcy) 1237 1340 1237 1192
Potable
Quantity (pcy) 206 192 197 244
water
Type III III III I
Cement
Quantity (pcy) 611 564 705 611
Silica fume Quantity (pcy) None None None None
Type None None None Class C
Fly ash
Quantity (pcy) 152
High-range Type Rheobuild 1000 Rheobuild 1000 Rheobuild 1000 None
water Quantity (oz/100
reducer 27 21 29 None
lb of binder)
Type Pozzolith 300R Pozzolith 300R Pozzolith 300R None
Water-
reducer Quantity (oz/100
3.5 3.0 3.5 None
lb of binder
Quantity (oz/100
Retarder 6
lb of binder)
Air content Amount (%) 2 2 2 2
8000
7000
6000
5000
4000
2000
1.5
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0
Compressive Strength (ksi)
145 w = 0.001f' c + 137.28 Figure 7 shows the measured values versus those predicted
using the proposed method. It demonstrates that the proposed
140
method produces an accurate prediction of the average,
135 lower-bound, and upper-bound, values of the modulus of elas-
ticity of concrete. Appendix E contains additional compar-
130
isons between the proposed prediction method, the AASHTO-
125 LRFD method, and other methods. Figure 8 illustrates a
comparison between test results for a set of high-strength con-
120
crete mixes used in Washington State, with those predicted by
4000 6000 8000 10000 12000 14000 16000
the proposed formula and the AASHTO-LRFD formula. The
Compressive Strength (psi) significant difference between the two prediction methods
Figure 6. Relationship between unit weight and illustrates the proposed formula’s ability to more accurately
compressive strength of concrete. account for local materials and for high-strength concrete.
7000
6000
5000
4000
2000
1000
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Measured modulus of elasticity (ksi)
Figure 7. Predicted versus measured values of modulus of elasticity, nationwide
experiments with wide strength range.
10000
AASHTO-LRFD
9000
Average
8000
7000
Upper Bound
6000
5000
3000
2000
1000
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Measured modulus of elasticity (ksi)
Shrinkage Strain
(microstrains)
900
S1
800 S2
700 S3
ACI 209
600
AASHTO
500
Proposed
400
300
200
100
0
0 50 100 150 200 250 300
Time (days)
specimens produced in the laboratory. Appendix F contains Standard C 512 (33). Similar to the shrinkage strain measure-
data for all test specimens. The ratio of estimated shrinkage ments, DEMEC mechanical strain gages were used. A total
strains to measured values, with the AASHTO-LRFD and the of four specimens were cast for each mix. Three of these
ACI-209 formulas, are also shown in Table 8. It can be seen specimens were loaded at the age of 1 day, and the fourth was
that the predicted shrinkage strains are generally much higher loaded at the age of 56 days. The specimens were then loaded
than the measured quantities confirming the need for improved at an intensity of not more than 40% of the compressive
shrinkage prediction formulas. strength at the age of loading.
The initial strain readings were taken immediately before
and after loading. Creep measurements were then taken daily
EXPERIMENTAL CREEP RESULTS for the first week, weekly for the first month and monthly for
about 1 year. The creep coefficients were calculated from the
Creep tests were performed at the laboratory on the 12 high- measured total strains, elastic strains, and shrinkage strains.
strength concrete mixtures in accordance with the ASTM Figures 13 through 16 show the test results for the four mixes
Shrinkage Strain
(microstrains)
800
S1
700 S2
600 S3
ACI 209
500
AASHTO
400 Proposed
300
200
100
0
0 50 100 150 200 250 300 350 400
Time (days)
of the instrumented girders. The calculated creep coefficients Similar observations were made in previous research (Huo
of the 12 high-strength concrete mixtures are given in Appen- et al. [11]), (Mokhtarzadeh [34]), (Gross [35]). It was noted
dix G. Table 9 shows measured-to-estimated creep ratios using that the creep strains developed rapidly during the early age
AASHTO-LRFD and ACI-209. It can be seen that the esti- then exhibited very little change after several months, see
mated creep coefficients are much higher than the measured Figures 13 through 16.
quantities. The average of estimated to measured ratios, with
the ACI-209 and the AASHTO-LRFD formulas, are 179%
and 161%, respectively. It appears that the LRFD method, PROPOSED CREEP AND SHRINKAGE
which includes a correction factor for concrete strength, is CORRECTION FACTORS
more accurate than the ACI-209 method; more comparisons
are shown in the appendix. Correction factors are used in various prediction methods
These large differences in creep coefficients can have a to modify the ultimate values of creep coefficient, ψ (t, ti),
substantial effect on the long-term prestress losses estimation. and shrinkage strain, sh, of concrete for any period of time
Shrinkage Strains
(microstrains)
800
S1
700 S2
S3
600
ACI 209
500 AASHTO
400 Proposed
300
200
100
0
0 50 100 150 200 250 300 350 400
Time (days)
Shrinkage Strains
(microstrains)
800
S1
700 S2
600 S3
ACI 209
500
AASHTO
400 Proposed
300
200
100
0
0 50 100 150 200 250 300 350 400
Time (days)
Creep Coefficient
3.00
C1
2.50 C2
C3
2.00 ACI 209
AASHTO
1.50 Proposed
1.00
0.50
0.00
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
Time (days)
Creep Coefficient
2.50
C1
C2
2.00
C3
ACI 209
1.50
AASHTO
Proposed
1.00
0.50
0.00
0 50 100 150 200 250 300 350 400
Time (days)
Figure 14. Creep for New Hampshire mix NH10G-01 loaded at 1 day.
23
Creep Coefficient
2.50
C1
C2
2.00
C3
ACI 209
1.50
AASHTO
Proposed
1.00
0.50
0.00
0 50 100 150 200 250 300 350 400 450
Time (days)
Creep Coefficient
3.00
C1
C2
2.50
C3
1.50 Proposed
1.00
0.50
0.00
0 50 100 150 200 250 300 350 400
Time (days)
and for conditions other than the so-called “standard condi- when normalized to a default value of 1.0 at 70% relative
tions.” These standard conditions, in some methods, referred humidity. Figure 18, adopted from AASHTO-LRFD (Figure
to laboratory specimen sizes and relative humidity conditions, 5.4.2.3.3-1), shows the range of the annual average ambient
which differed considerably from average bridge member relative humidity for various parts of the United States and
sizes and environmental conditions. For example, for the ACI- Canada. For the range of 30% to 80% ambient relative humid-
209 method, a relative humidity of 40% is considered a stan- ity encountered in the United States, one formula may be
dard condition, while most of the U.S. bridges are subject to applied to shrinkage strain and another may be used for creep
an approximate average humidity of 70%. Another example coefficient:
is the V/S ratio of about 1.5 in. being considered representa-
tive of a standard member size in the LRFD creep and shrink- Shrinkage: k hs = 2.00 − 0.0143H (49)
age prediction formulas, while most bridge members have an
average V/S ratio of about 3.5 in. These uncommon conditions Creep: k hc = 1.56 − 0.008H (50)
account for some of the apparently high creep coefficient and
shrinkage strain given in the AASHTO-LRFD and ACI-209 where: H = relative humidity, in percent.
formulas.
In the following presentation, factors are introduced to
account as much as possible for the average conditions com- Volume-to-Surface Ratio (Size)
monly encountered in practices (i.e., 70% annual average Correction Factor
ambient relative humidity, V/S ratio of 3.5 in., loading age of
Relatively thick members do not dry as easily as thin mem-
1 day for precast pretensioned members and 7 days for cast-
bers when they are subjected to the ambient air. This effect
in-place deck slabs, and accelerated curing for 1 day or moist
is accounted for by using the V/S ratio factor. Member size
curing for 7 days.)
affects short-term creep and shrinkage much more than it does
ultimate value. Because the ultimate values are of primary
Relative Humidity Correction Factor importance for most bridges (except segmentally constructed
box girder bridges), the V/S ratio factor formula can be greatly
Figure 17 shows the correction factor for a range of relative simplified when ultimate prestress loss and final concrete bot-
humidity when using the AASHTO-LRFD, the PCI-BDM, tom fiber stress are the primary design values. The V/S ratio of
and the ACI-209 formulas to estimate creep coefficient and the member may be computed as the ratio of cross-sectional
shrinkage strain. This figure shows essentially two trends area to the perimeter exposed to the environment.
Humidity Correction
Factor
1.80
Shrinkage
1.60 ACI : 1.43kh =1.43(1.4-0.01H) for H<80
ACI : 1.43kh =1.43(3.00-0.03H) for H>80
AASHTO : Table 5.4.2.3.3-1-Factor kh
1.40
PCI : kh=2.00-0.0143H for H<80
PCI : kh=4.286-0.0429H for H>80
1.20
1.00
Creep
0.80 ACI : 1.25kh=1.25*(1.27-0.0067H)
AASHTO : kh=1.58-H/120
0.60 PCI : kh=1.586-0.0084H
0.40
Range encountered in the U.S.
0.20
0.00
30 40 50 60 70 80 90
Relative Humidity(%)
Figure 17. Humidity correction factor for the various prediction methods.
25
1064 − 94 V S
ks = (51)
735
1064 − 94 s
v
1.40
AASHTO : 1.25 k s =
735 Creep
1.30
3
2.5 –0.54 v
ACI, PCI : 1.25 ks = 1 + 1.13e s
1.20
–0.54 v
2.587
1.25 s
AASHTO : 1.25 ks = 1.80 + 1.77e
1.10
1.00
0.80
0.70
0.5 1 1.5 2 2.5 3 3.5 4 4.5
V/S
Loading Correction
Factor
1.4 -0.094
ACI : kla =1.13 tla accelerated curing
1.2
-0.118
ACI : kla =1.25 tla moist curing
1.0
0.8
0.6
0.4 -0.118
AASHTO : kla = ti accelerated or moist curing
0.2
0
0 7 14 21 28 35 42 49 56
Loading Age (days)
Figure 20. Loading age correction factor for the various methods.
Concrete Strength Correction Factor compressive strength at prestress transfer, which is more rel-
evant than the compressive strength at 28 or 56 days. The
Figure 21 shows a comparison of the correction factors for concrete strength factor obtained with the AASHTO-LRFD
a range of compressive strength obtained with formulas used formula was normalized to a value of 1.0 for final compres-
by the AASHTO-LRFD and Al-Omaishi (30). The strength sive strength at service of 5.0 ksi, which was assumed to be
correction used by Al-Omaishi was based on the concrete 1.25 of the initial compressive strength (at prestress transfer)
Strength Correction
Factor
1.60
1.40
1.23
1.00 AASHTO : 1.23 kf = '
(0.67 + f9c )
0.80
0.60
0.20
2 3 4 5 6 7 8 9 10 11 12 13 14
Compressive Strength (f 'c)
of about 4.0 ksi. It is recommended that for non-prestressed where: t = age of concrete after loading, in days (or at the end
members, such as the composite cast-in-place deck, an equiv- of curing for shrinkage applications).
alent “initial” strength may be assumed to be 80% of the Figure 22 shows a comparison of the time-development
final strength at service. This assumption would validate usage correction factors using the AASHTO-LRFD method, the
of the same formulas for estimating creep and shrinkage of modified ACI method (11), and the proposed method for
the deck slab. Therefore, the strength correction factor for compressive strength at service, f′c = 5 ksi. The proposed time-
both shrinkage and creep of concrete may be computed as development formula was developed to give reasonably close
follows: values to the other methods for this level of strength. Both the
AASHTO-LRFD and the ACI-209 methods underestimate
5 the reduction in ultimate creep and shrinkage with increasing
kf = (53)
1 + fci′ concrete strength. Time-development of creep and shrinkage
are impacted by concrete strength. Higher strength levels pro-
duce more accelerated creep and shrinkage at the early stages
where: f c′i is the specified compressive strength at prestress
of a member’s life. In all cases, the time-development correc-
transfer for prestressed members or 80% of the strength at
tion factor approaches unity as time approaches infinity.
service for non-prestressed members.
The time-development correction factor is used to estimate The extensive test data collected in this project were used to
creep and shrinkage effects at times other than time infinity. It produce a reasonable estimate of ultimate shrinkage strain. In
can be used for calculating camber and prestress loss at the the absence of more accurate data, the ultimate shrinkage
time of girder erection. The AASHTO-LRFD and the ACI- strain may be assumed to be 0.000480 in./in. The proposed for-
209 use the same time correction factor for predicting shrink- mula is intended to represent the test data with a rectangular
age of concrete. They also share another formula for predict- hyperbolic equation, similar to that in the ACI-209 Commit-
ing the time correction factor for creep. The following formula tee Report and AASHTO-LRFD, but with modifications to
is proposed to be used for both shrinkage and creep for both account for the effects of the high-strength concrete.
conditions of curing:
sh = 480 ∗ 10 −6 γ sh (55)
t
k td = (54)
61 − 4 fci′ + t γ sh = k td k s k hs k f (56)
Correction Factor
1.00
t
Proposed Method : k t =
(61 − 4f ' ci + t)
0.80
Shrinkage
t
AASHTO : k t = (55 + t) Steam
0.60 t
AASHTO : k t = (35 + t) Moist
Shrinkage
t
0.40 Modified ACI209(11) : k t = Accelerated
(65 − 2.5f 'c + t)
t
Modified ACI209(11) : k t =
Creep (45 − 2.5f ' c + t) Moist
0.20 t 0.6
Modified ACI209(11) : k t =
(12 − 0.5f ' ci + t )
0.6
(t − t )
0.6
ktd, ks, khs, and kf were defined in Equations 54, 51, 49, and ψ ( t, t i ) = 1.90 γ cr (58)
53, respectively, as follows:
γ cr = product of the applicable correction factors
t
ktd = time-development factor = = k td k la k s k hc k f (59)
61 − 4 fci′ + t
khs = humidity factor for shrinkage = 2.00 − 0.0143H ktd, kla, ks, khs, and kf were defined in Equations 54, 52, 50,
and 53, respectively, as follows:
1064 − 94 V S
ks = size factor = t
735 k td = time-development factor =
61 − 4 fci′ + t
5
kf = concrete strength factor =
1 + fci′ k la = loading factor = t i−0.118 (60)
Other factors such as slump, cement content, percentage k hc = humidity factor for creep = 1.56 − 0.008H (61)
of fines, and air content that are included in the ACI-209
Committee Report have not been included here because of 1064 − 94 V S
their minor effects. Similar to treatment of the modulus of k s = size factor =
735
elasticity, factors K1 and K2 may be used to represent aver-
age, and upper- and lower-bound values of shrinkage for
5
local materials. Thus, the following equation results: k f = concrete strength factor =
1 + fci′
sh = 480 ∗ 10 −6 γ sh K1K 2 (57)
Similar to treatment of the modulus of elasticity and shrink-
Values for K1 and K2 were not developed in this project. The age, factors K1 and K2 may be used to represent average,
data given in Appendix F may be used in future research as a upper- and lower-bound values of the creep coefficient for
basis for developing such values. Appendix F also includes a local materials. Thus, the following equation results:
comparison of the experimental data with predictions of the
ACI-209, the AASHTO-LRFD method, and the proposed ψ ( t, t i ) = 1.90 γ cr K1K 2 (62)
method. A summary of this comparison is shown in Table 10.
In general, the proposed method produced results in closer Appendix G contains a comparison of the experimental
agreement with measured data than those obtained with the data with those predicted using the ACI-209, the AASHTO-
other methods. LRFD, and the proposed creep prediction formulas; a sum-
mary of this comparison is shown in Table 11. The proposed
formula produced results closer to the measured data than
PROPOSED CREEP FORMULA those obtained with the other methods.
The proposed formula for estimating the creep coefficient
was developed in a similar manner to the shrinkage prediction RELAXATION OF PRESTRESSING STRANDS
formula. The standard conditions have been defined earlier as
R.H. = 70%, V/S = 3.5 in., f′ci = 4 ksi, loading age = 1 day for The most commonly used type of prestressing steel is the
accelerated curing and 7 days for moist curing, and loading low-relaxation strand. This type of strand undergoes an extra
duration = infinity. The ultimate creep coefficient for these production step of controlled heating to about 660°F and then
standard conditions equals 1.90, which is comparable to that cooling while under tension, which reduces relaxation loss to
predicted by the AASHTO-LRFD method. about 25 percent of that for the stress-relieved strand. For low-
relaxation strands, the following formula, which is based on pressive strength, f c′i, is 5.7 ksi. The specified ultimate com-
work of Magura et al. (36), has been the standard of practice pressive strength, f c′, for the girder concrete is 8 ksi and 5 ksi
in various references: for the deck concrete. Precast girder V/S ratio is 3.34 in. Pre-
stressing immediately before transfer fpi is 200 ksi introduced
fpi fpi 24 t 2 + 1 with 40-0.6 in. diameter, low-relaxation strands. The concrete
Lr = − 0.55 log (63)
45 fpy 24 t 1 + 1 age at transfer is assumed to be 1 day. The concrete age at time
of deck placement is assumed to be 56 days. The modulus of
where: Lr = intrinsic relaxation loss between t1 and t2 (days), elasticity of concrete is calculated according to the formula
fpi = stress in prestressing strands at the beginning of the developed in this research (Equation 48).
period considered; fpy = yield strength of strands, which is
f ′ 1.5
taken as 90% of the specified tensile strength of 270 ksi for E c = 33,000 K1 0.140 + c fc′ ( ksi)
Grade 270 steel; t2 = age of concrete at the end of the period 1000
(days); t1 = age of concrete at the beginning of the period
(days). The relaxation loss is taken as zero if fpi/fpy is less than K1 is a factor that accounts for the type of material used. It
0.55. Due to the minimal amount of relaxation loss in low- defaults to 1.0 if no test results are available. For a bridge
relaxation strand, a total relaxation loss of 2.4 ksi is used for built in New Hampshire, the information available shows a
the detailed method and a more conservative 2.5 ksi is used K1 equal to 0.91. Thus, Ec at transfer = 33,000 (0.91) (0.14 +
for the approximate method. 5.7/1000)1.5 5.7 = 3,978 ksi, and at service = 4,836 ksi; and
the deck Ec = 3,707 ksi.
Girder creep coefficient from transfer to deck placement, For comparison, the AASHTO-LRFD method was applied to
ψbid, is calculated using Equation 58. the same example. The following values were obtained:
Figures 23 through 26 show the plan and cross section of the deck was completed October 18, 2000. Texas Concrete
the each of the four bridges, and Table 12 provides geometric Company of Victoria, Texas, produced the Texas U54B girder
properties and loading data. Tables 13 and 14 show specified June 15, 2000. The deck was placed January 9, 2001. Concrete
and measured concrete properties, respectively. Table 15 lists Technology Corporation of Tacoma, Washington, produced
measured and predicted shrinkage and creep for the concrete the W74G girders for La Center Bridge. The girder concrete
mixes used. Appendix D provides details of the concrete mixes was placed September 13 and 14, and the deck was completed
used in the bridge girders; designated NE09G, NH10G, March 24, 2001.
TX09G, and WA10G for Nebraska, New Hampshire, Texas,
and Washington, respectively.
Concrete Industries of Lincoln, Nebraska, produced the Girder Instrumentation
NU2000 girders on May 9 and 10, 2000. The girders were
shipped to the site and the deck was placed April 10, 2001. The testing program included instrumentation of two
Northeast Concrete Products of Plainville, Massachusetts, fab- girders per bridge, designated Girders 1 and 2, in Nebraska,
ricated the NE 1400 BT girders June 8, 2000. The casting of New Hampshire, and Washington. Because U-beams were
Span= 127'
CL Girder "A"
10'-6"
CL Girder "B" Steel diaphragm
CL Roadway
10'-6"
CL Girder "C"
10'-6"
CL Girder "D" Steel diaphragm
Girder Layout
48.2
5.4 11.8 13.8 17.2
2.56
R=7.9
5.9
R=2.0
5.3
38.4
Girder Cross-section
Figure 23. Plan and cross section of HWY91 East of Albion Bridge, Nebraska.
32
111'-8"
10" 55'-0" 55'-0" 10"
GIRDER G1
GIRDER G3
GIRDER G4
GIRDER G5
CL Diaphragm
3'-11 1/4"
3 1/2"
7"
4"
8 5/8"
2'-7 7/8"
Figure 24. Plan and cross section of Rollinsford 091/085 Bridge, New Hampshire.
used in Texas, only one girder (Girder 1) was instrumented. The gage wires were run along the top of the deck’s longitu-
Girder 1 was instrumented at two locations along the span dinal reinforcement toward the location of the multiplexer
length (mid-span and a location from the end of the girder near the end at the abutment or the pier. An ADAS was then
equal to the greater of 6 ft or the girder height.) The second attached to the bridge structure.
girder was instrumented at mid-span only. Readings were taken at 15-min intervals just before, dur-
Figure 27 shows the locations of the five vibrating strain ing, and immediately after deck placement to capture the
gages used at each cross-section of the I-girders. Two gages instantaneous deformation due to deck weight. Afterwards,
were placed transversely at the same depth as the center of the datalogger was reprogrammed for long-term measure-
gravity of the prestressing force close to mid-span, one gage ments at the rate of once every 24 hours. A conventional
was positioned at web mid-depth, one gage was placed at the telephone line was used as a communication means between
center of gravity of the top flange, and the fifth gage was the ADAS at the job site and the monitoring station at the
placed within the cast-in-place deck. For the Texas U-beam, University of Nebraska in Omaha. Accessing through a tele-
two gages were placed at the top flange and two gages were phone module located within the ADAS system allowed a
placed within the cast-in-place part of the deck. The vertical computer equipped with a modem to reprogram and collect
distribution of longitudinal strain can be used to identify the data on a regular basis without the need to travel to the job
behavior of the complete cross-section through the linear site.
strain gradient.
Table 16 lists the type of instrumentation used, the mea- Concrete Temperature
sured data, and their relevance to prestress losses. Figure 28
shows vibrating wire gages placed within girders prior to High-strength concrete develops high heat of hydration that
concrete casting. Once the girders were moved to the bridge affects member performance especially in the first several
site, one vibrating wire gage was installed in the deck at each days of member age. Therefore, data acquisition of member
of the instrumented deck sections with the exception of temperature began as soon as the concrete was placed and
Texas where two gages were installed in the deck per section. continued until the concrete temperatures fell to near ambient.
33
Edge of slab
'
2.42
3.88
0.79
'
3.88
5'=4
5.670
3x1 .06'
9'=4
4.62
60
0.96
16'=
'
0.06
4x1
x2= 4x15.0
3'=6
4'
12.1
4'
2.01
'
12.1
' 6 0.43
5x1
'x2=
3.51 9'=5
.07'
Begin bridge
End bridge
6.07
7'=5 x16.80
'
0.41
2'=5
3
.53'
2.60
'=53
7.83
4x1
3.38
3x1
4x1
Span 1 Span 2
Edge of slab
96.00
8.63
64.50 15.75
1.75
5.88
21.63 0.88
8.25
5.00 54.00
47.19
21.25 24.13
8.25 43.00
50.44
55.13 11.88
Figure 25. Plan and cross section of Harris County FM 1960 Underpass, Texas.
A typical time-temperature curve is shown in Figure 29. Tem- removal of the forms at the end of the accelerated curing
perature readings of the seven bridge girders were recorded in period.
both the pretensioned girders and the cast-in-place decks, as
shown in Table 17. Examples of temperature variations dur- Concrete Strains
ing girder casting are shown in Figure 30. A typical plot of
temperature at mid-span of the composite section is presented Table 18 presents a summary of the strain measurements for
in Figure 31. A more complete record of temperature readings the seven instrumented pretensioned bridge girders; all strain
at all significant construction events is given in Appendix H. measurements are included in Appendix I. The measurement
The maximum temperature difference across the depth of the of concrete strain prior to transfer is very sensitive to the heat
precast sections ranged from 35°F to 12°F, and occurred for of hydration. The highest temperature recorded was 165°F
most girders shortly after the removal of forms. A sharp drop during the casting of Washington girder W83G. Interpretation
in the girder temperature usually occurs immediately after of concrete strain prior to transfer, especially in high-strength
34
4'-1"
3"
3" 1'-6 1/2"
3"
3"
4 1/2"
5 1/8"
1" 5"
3'-2 3/8"
Figure 26. Plan and cross section of Clark County La Center Bridge, Washington.
concrete, is rather complicated. It temporarily impacts the ture increase due to heat of hydration, and other factors such
level of tension in the embedded strands because they would as concrete mix proportions, curing, environmental condi-
have a similar temperature to that of the surrounding concrete. tions, and geometry of the section.
When prestress is released to the concrete and the temperature Generally the top of the beam experiences some expansion
of the concrete is still elevated, the amount of prestressing (tensile strains) due to the higher temperature on the freer top
applied to the girder is significantly impacted by the temporary flange than that on the restraint bottom flange. The magnitude
high temperature. The following equation represents strand of the tensile strains was highly variable. The top flange sub-
stress loss due to a temperature rise, ∆T: sequently went into compression because the temperature-
related compressive strain exceeded the tensile strain. Because
∆fpt = α s E p ∆T (64) of the presence of compressive strain prior to transfer, the
“baseline” reading for strain measurements for elastic short-
where αs is the coefficient of the thermal expansion of steel. ening was not taken at the stress-free conditions. In addition,
Thermal and relaxation loss prior to concrete hardening can measurement of the prestress losses may have been affected by
be considered to be “locked in” as the bond forms. Relaxation the concrete strain prior to transfer, depending on when the
loss after concrete set can be computed in the same manner as bond between the concrete and the strands developed.
that prior to concrete set. Thermal effects after concrete bond- The residual compressive strain, due to heat of hydration
ing to prestressing strands tend to change the strains along the just prior to transfer, was taken as the baseline for measuring
strands because of the difference in the axial stiffness between the elastic deformation of the section. Therefore, the elastic
the girder section and the free strands. After the forms are strain at transfer was taken as the difference between strain just
removed, the girder cools and the concrete begins to contract. before transfer and that immediately after transfer. Figure 32
In addition, drying shrinkage causes extensive contraction for Nebraska girder G1 illustrates that the strain decreases
prior to transfer. The magnitude of contraction is affected by noticeably at transfer (44 hours) when the concrete tempera-
the level of restraint provided by the formwork, the tempera- ture is about 72°F (as shown in Figure 30). In contrast, the
35
recorded residual strain just before transfer at 20 hours for a are based on these two effects and on the long-term material
similar girder G2 was about 191 microstrains. When the girder properties of the concrete and prestressing strands. A typical
temperature was about 100°F, the temperature correction graph of the variation of concrete strain with time is shown
would equal αs (Tt − To) = 6.78 (100 − 72) = 190 microstrains. in Figure 33.
However, as the concrete cooled, similar readings were
recorded for the two girders, which indicate that strain read- OTHER EXPERIMENTAL DATA
ings were affected by the high temperature. The only forces
acting on the girder between the times of transfer and deck Prestress loss data obtained from other tests were compared
placement are the initial prestressing force and the self to those estimated by the proposed methods to assess the
weight of the girder. During this period, the prestress losses methods’ reliability to accurately estimate prestress losses.
End of
precast
beam
Instrumented
Bearing sections Precast
centerline beam
At depth of C.G.
of the top flange
Mid-depth of girder
At depth of C.G. of
pretensioned strands
Temperature readings were recorded during the first 24 hours of accelerated curing at 15-minute intervals
to ensure measurement of the maximum temperature. Strain readings were taken at 15-minute intervals
during transfer and deck casting. After the placement of the deck, the strain and temperature readings were
taken once a day.
38
Figure 28. Attachment of vibrating wire gages at the The proposed detailed method uses the aging coefficient
end section of Nebraska NU2000 girder. approach for computing prestress losses between transfer
Temperature
(°F)
180
160
140
120
100
80
60
40
20
0
0 2 4 6 8 10 12 14
Time Since Concrete Placement (hours)
and casting of decks described by Tadros et al. (18) and components, each of which relates to a significant con-
Gallt in the PCI-BDM (4) for precast noncomposite mem- struction stage:
bers. The approach was also adopted by the European CEB-
FIP Recommendations (25). The theory is expanded here (a) Instantaneous prestress loss due to elastic shortening
to cover composite action between precast concrete gird- at transfer, ∆fpES.
ers and cast-in-place deck slabs. The prestress losses of (b) Long-term prestress losses due to shrinkage of con-
pretensioned members, ∆fpT, consist of the following four crete, (∆pSR)id, and creep of concrete, (∆fpCR)id, and relax-
Temperature
(°F)
170
160
150
140
130
120
110
100
90
80
70
0 4 8 12 16 20 24 28 32 36 40 44 48
Time After Girder Concrete Placement (hours) Bottom Flange
Bottom Flange
Web Mid-Height
Top Flange
ation of prestressing strands, (∆fpR2)id, between the time girder, (∆fpCD1 + ∆fpCD2)df, relaxation of prestressing
of transfer and just before deck placement. strands, (∆fpR3)df, and shrinkage of the deck concrete,
(c) Instantaneous prestress gain due to the placement of (∆fpSS)df.
deck weight and SIDL, ∆fpED.
(d) Long-term prestress losses, between the time of deck Total prestress losses in pretensioned bridge girders, ∆fpT,
placement and the final service life of the structure, relative to the stress immediately before transfer is thus given
due to shrinkage of the girder, (∆fpSD)df, creep of the by the equation:
Temperature
(°F)
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500 550
Bottom Flange
Time After Girder Concrete Placement (days) Bottom Flange
Web Mid-Height
Top Flange
Deck
∆fpT = ∆fpES + ( ∆fpSR + ∆fpCR + ∆fpR2 )id − ∆fpED the member. It does not need to be calculated if the trans-
formed section analysis is used to calculate concrete stresses
+ ( ∆fpSD + ∆fpCD1 + ∆fpCD2 + ∆fpR3 − ∆fpSS )df at transfer. Its calculation is given here only to show that it
can be calculated using transformed section properties and
to allow for a complete comparison with current prestress
Instantaneous Prestress Loss Due to loss prediction methods. The concrete stress at steel cen-
Elastic Shortening at Transfer troid, fcgp, is obtained by applying the initial prestressing
force just prior to transfer, Pi, and the self weight moment,
Elastic shortening loss is caused by instantaneous defor- Mg, to a section transformed to precast concrete using a
mation of the concrete at the time prestress is transferred to modular ratio at transfer ni.
1 e 2pti M g e pti αn = factor for initial net (or approximately gross) section
fcgp = = Pi + − properties,
A ti I ti I ti
ρn = tensile reinforcement ratio for initial net section,
E ″cl = age-adjusted effective modulus of elasticity of
where: Ati = transformed area; Iti = transformed moment of
concrete,
inertia; and epti = eccentricity of strands with respect to the
χ = aging coefficient that accounts for concrete stress
transformed section centroid. The value of concrete stress at
variability with time and may be considered constant
steel centroid is multiplied by the modular ratio to determine for all concrete members at age 1 to 3 days (Dilger
the change in steel stress: [16] = 0.7, and
Kid = transformed section age-adjusted effective modulus
Ep of elasticity factor, for adjustment between time of
∆fpES = n i fcgp = fcgp
E ci transfer and deck placement.
E ci 1
E ′′c1 = K id =
1 + χψ bif 1 + n i ρ n α n (1 + χψ bif )
A n e 2pn ∆Pp
α n = 1 + ∆fpCR =
In A ps
A ps ∆fpCR = n i fcgp ψ bid K id
ρn =
An
where:
1
K id = E′cl = age-adjusted effective modulus of elasticity of con-
1 + n i ρ n α n (1 + χψ bif )
crete and
∆Pp ψbid = girder creep coefficient minus the ratio of the strain
∆fpSR = that exists at the time of deck placement to the elas-
A ps
tic strain caused when the load is applied at the time
∆fpSR = bid E p K id of transfer.
where:
Prestress Loss Due to Relaxation
bid = concrete shrinkage strain of the girder between trans-
fer and deck placement, Relaxation loss from the time of transfer to deck place-
ψbif = girder creep coefficient minus the ratio of the strain ment, φiLi, can be estimated using the intrinsic relaxation
that exists at the final time to the elastic strain caused loss, Li, (Magura et al. [36]) and the reduction factor, φi,
when the load is applied at the time of transfer, (Tadros et al. [19]) as follows:
43
∆ p = ∆ c ddf A d E cd
Psd =
(1 + χψ ddf )
∆Pp ∆fcdp ∆Pp ∆Pp e 2pnc
= − +
A ps E p E ′c3 E ′′c1A nc E ′′c1 I nc ∆ p = ∆ c
∆Pp ∆fcdp ∆Pp ∆Pp e 2pnc ∆Pp ∆fcdf ∆Pp ∆Pp e 2pnc
= ψ bdf − + (1 + χψ bif ) = − +
A ps E p E c E ci A nc E ci I nc A ps E p E ′′c2 E ′′c1A nc E ′′c1 I nc
Ec Ec
E ′c3 = E ′′c2 =
ψ bdf 1 + χψ bdf
E ci Psd Psd e dc e pnc
E ′′c1 = ∆fcdf = −
1 + ψ bif A nc I nc
∆Pp E p A ps A nc e 2pnc ∆Pp E p A ps A nc e 2pc
1+
A ps E ci A nc
1+
I nc
(1 + χψ bif ) 1 + 1 + (1 + χψ bif )
A ps E ci A nc I nc
Ep Ep
= f ψ = ∆fcdf (1 + χψ cdf )
E c cdp bdf Ec
K df =
1 ∆Pp
1 + n i ρ nc α nc (1 + χψ bif ) ∆fpSS =
A ps
∆Pp
∆fpCD2 = ∆fpSS = n∆fcdf K df (1 + χψ bdf )
A ps
∆fpCD2 = n∆fcdp ψ bdf K df where:
Psd = horizontal force in the deck due to the shrinkage of
the deck concrete;
where:
∆fcdf = change in the concrete stress at centroid of prestress-
∆fcdp = change in concrete stress at centroid of prestressing ing strands due to shrinkage of the deck concrete;
strands due to long-term losses between transfer ddf = shrinkage strain of the deck concrete between place-
and deck placement, deck weight on noncomposite ment and the final time;
45
edc = eccentricity of the deck with respect to the trans- • Prestress loss due to relaxation of strands in the
formed composite section at the time of applica- composite section:
tion of SIDL, always taken as negative;
E″c2 = age-adjusted effective modulus of elasticity of con- ∆fpR3 = φ d L d K df (72)
crete; and
ψddf = deck creep coefficient minus the ratio of the strain • Prestress gain due to shrinkage of the deck in the
that exists at the final time to the elastic strain caused composite section:
when the load is applied at the time of deck loading.
∆fpSS = n∆fcdf K df (1 + χψ bdf ) (73)
Summary of Prestress Losses Formulas
∆fpSD = bdf E p K df (69) The first two terms relate to the effects of shrinkage of the
girder; the last two terms relate to the relaxation of the pre-
• Prestress loss due to the creep of the girder under stressing strands. The remainder of the terms relates to creep
initial loads in the composite section: of the girder due to prestress, girder weight, deck weight,
SIDL, and deck shrinkage. The relaxation loss for low-
∆fpCD1 = n i fcgp ( ψ bif − ψ bid )K df (70) relaxation strands is a very small quantity and may be
assumed to be 1.2 ksi between transfer and deck placement
• Prestress gain due to the creep of the girder under and 1.2 ksi for the remaining life. In this method, a total
the deck and SIDL in the composite section: relaxation loss of 2.40 ksi will be assumed. Loss due to
shrinkage of the girder, bidEpKid + bdfEpKdf, is a function of
∆fpCD2 = n∆fcdp ψ bdf K df (71) Ep (which may be assumed a constant 28,500 ksi). The
46
TABLE 19 Spreadsheet sample output
Detailed method using specified/estimated material properties
Precast NE1400BT
47
shrinkage strain values of bid + bdf = total shrinkage strain to effective prestress, girder weight, deck weight, SIDL and
of the girder concrete. Most girders have V/S ratios such that live load add up to zero at time infinity. In beams of common
the factor ks is about 1.0. Most prestressing is transferred spans, the stress due to external loads is about equally
within the first day of concrete placement and the corre- divided between girder weight, deck weight, and live load.
sponding loading age factor is also about 1.0. The total Also, the total stress due to external load is equal and oppo-
shrinkage thus equals 480 × 10−6 kh kf. Although the trans- site to the stress due to effective prestress. Therefore, if the
formed section factors Kid and Kdf are different and vary effective prestress is assumed to be 80% of the initial pre-
with the section shape, the parametric study showed that stress, the relationship between fcgp, ∆fcdp, and initial prestress
their range of variability is relatively small for standard pre- 0.8 Pi α 3M g e p
Pi become: =
cast girder sections. Ag Ig
It is conservative for this approximate method to assume a
value of Kid = Kdf = 0.8, based on analysis of various section αP
Creep loss = 1.90(0.8)k h k f i 7 0.8 −
0.8
shapes. Thus, the shrinkage term may be approximated as
Ag 3
480(10−6)28,500(0.8) khkf = 10.94 khkf ksi, where the factors
αPi
− (0.4)(6)
kh and kf account for relative humidity and concrete strength 0.08
= 4.70 k h k f
factors, respectively. In the final form, the coefficient 10.94 3 Ag
was modified to 12 to produce a good upper-bound correla-
tion with the test results. Long-term prestress loss due to Based on parametric analysis of standard cross section
girder creep takes the following form: geometries, α of about 2.0 is reasonable. Thus, the creep loss
P
n i fcgp ψ bid K id + n i fcgp ( ψ bif − ψ bid )K df can be approximated as 10.0 k h k f i . In the detailed method,
Ag
+ n∆fcdp ψ bdf K df + n∆fcdf K df (1 + χψ bdf ) the relative humidity correction factor for shrinkage is differ-
ent from that for creep. An average coefficient is used and the
The first two terms account for the effects of concrete creep correction factor symbol is changed to avoid mix-up with the
due to initial prestress and girder weight; the third term esti- factors for the detailed method.
mates loss due to additional superimposed loads, and the last The final form of the approximate method loss formula is
term is loss due to the interaction between deck shrinkage shown below:
and girder creep. Because a composite member (e.g., a pre-
cast I girder and a cast-in-place deck) becomes stiffer after fpi A ps
∆fpLT = 10.0 γ h γ st + 12.0 γ h γ st + 2.5 (74)
the deck concrete has hardened, and deck shrinkage com- Ag
monly creates prestress gain (rather than loss), ignoring the
contribution of the increased stiffness due to composite γ h = 1.7 − 0.01H (75)
action and the small prestress gain due to deck shrinkage will
result in a conservative estimate of prestress loss. Assuming 5
Kid = Kdf = 0.8, the long-term creep is nifcgp (ψbif)(0.80) + γ st = (76)
1 + fci′
n∆fcdp ψbdf (0.80).
Also, assuming average values for modular ratios of ni = 7 where: γh = correction factor for humidity; and γst = correction
and n = 6, the creep coefficient will be reduced to the fol- factor for concrete strength.
lowing formula for loading age of 1 day, loading duration of The following assumptions were made to arrive at the
infinity, and V/S ratio of 3 in. to 4 in. (corresponding to a web approximate method coefficients.
width of 6 in. to 8 in.).
(a) Prestress losses are calculated for conditions at the
ψ bif = 1.90 k td k la k s k h k f maximum positive moment section.
= 1.90(1.00)(1.00)(1.00)k h k f = 1.9 k h k f (b) No mild steel reinforcement exists at that section.
(c) Elastic losses at transfer or elastic gains due to the
It is further assumed that the creep coefficient for the deck application of external loads are not considered.
and superimposed loads is 0.4 of that for the initial loads. (d) Prestress is transferred to the concrete at 1 day in
Thus, the creep loss component reduces to 1.90(0.8)khkf accelerated plant curing conditions.
[7fcgp − 0.4(6)∆fcdp]. It is possible to relate the concrete (e) The cast-in-place deck weight (for composite con-
stresses fcgp and ∆fcdp, due to initial loading and additional struction) is applied to the precast concrete section
dead loads, respectively, to the amount of prestressing intro- without any shoring after at least 28 days from the
duced. Generally, the concrete stress at the bottom fibers at time of prestress transfer.
service is kept close to zero. Thus, the individual stresses due (f) V/S ratio for the girder cross section is 3 in. to 4 in.
48
Proposed AASHTO-LRFD Revisions The measured total prestress losses for Nebraska girders G1
and G2 were 31.96 ksi and 35.65 ksi, which are 15.8% and
Proposed AASHTO-LRFD revisions are given in Appen- 17.6% of the actual jacking stress, respectively. The measured
dix M. It is proposed that the approximate method described total prestress losses for New Hampshire girders G3 and G4
herein replace the current “APPROXIMATE LUMP SUM were 43.51 ksi and 42.33 ksi, 21.5% and 20.9% of the actual
ESTIMATE OF TIME-DEPENDENT LOSSES” in Article jacking stress, respectively. The corresponding values for the
5.9.5.3 of the Specifications. Texas girder were 25.35 ksi (12.5%) and for the Washington
girders were 42.06 ksi (20.8%) and 39.98 ksi (19.7%). The
COMPARISON OF MEASURED AND ratios of the total estimated-to-measured prestress losses
PREDICTED LOSSES ranged from 0.84 to 1.27 with an average of 1.00 and a stan-
dard deviation of 15%.
The purpose of estimating prestress losses is to determine The purpose of Table 21 is to compare the total prestress
the level of prestressing at service. While prestress losses do losses estimated using the PCI-BDM method, the AASHTO-
not affect the ultimate strength of pretensioned girders, they LRFD Refined method, the AASHTO-LRFD Lump-Sum
do have a significant impact on the serviceability conditions method, the proposed approximate method, and the proposed
of the member. Table 20 presents a summary of measured detailed method with those obtained from the experimental
prestress losses for mid-span sections of the seven instru- results. Because various methods require different types of
mented bridge girders. It also lists prestress losses estimated input data and because much of the creep and shrinkage prop-
with the use of the proposed detailed method and measured erties are typically not available at the time of design, all
material properties. Tables showing the measured and pre- prediction methods are applied using the specified concrete
dicted losses of each girder are given in Appendix K. The strength and the corresponding estimated material properties
measured elastic prestress loss at transfer is influenced by as would typically be done by designers. The last two columns
the heat of hydration of the concrete, modulus of elasticity of the table are the values listed in Table 20 for the estimated
of the concrete, and the restraint of girder deformation by losses calculated using the proposed detailed method and mea-
the steel forms. The measured long-term prestress losses sured properties. The table shows that the proposed detailed
were adjusted to reflect the losses at time infinity rather than method gives a better correlation with test results than the
those obtained at 385 to 490 days. This was done by divid- AASHTO-LRFD Refined method and the PCI-BDM method.
ing the measured long-term prestress losses by the time- The proposed approximate method is almost as accurate as the
development factor, ktd. detailed method and the PCI-BDM method, but is much sim-
pler. The PCI-BDM method gives good results as it accounts and 106%, using the proposed detailed method, the
for the variability in creep and shrinkage properties. Both proposed approximate method, the AASHTO-LRFD
AASHTO methods significantly overestimate prestress loss Refined method, the AASHTO-LRFD Lump-Sum
for the instrumented bridges. method, and the PCI-BDM method, respectively.
(c) Measured data from project 4 (presented in Table 22)
were questionable because one girder showed total
COMPARISON WITH PREVIOUSLY REPORTED
prestress losses that were double than that of an iden-
EXPERIMENTAL RESULTS
tical girder. Project 6 measurements consistently ex-
Table 22 presents data on measured prestress losses ceeded those predicted with the PCI-BDM and the
reported in the literature. It also compares the measured total proposed detailed methods and two beams showed
prestress losses with those estimated using the proposed higher measured prestress losses than those predicted
detailed and approximate methods, the AASHTO-LRFD by the AASHTO-LRFD Lump-Sum method despite
Refined, the AASHTO-LRFD Lump-Sum, and the PCI-BDM the fact that the measured compressive strength of the
beams involved was about 10 ksi.
methods. Appendix J provides details of the bridge plans,
(d) The total prestress losses estimated with the AASHTO-
girder cross-section properties, deck geometry, prestressing
LRFD Refined method were consistently and substan-
strands, loads and moments, and material properties for the
tially higher than the experimental values.
bridges included in this comparison. All measured data were
(e) The PCI-BDM method provided values closer to those
modified to reflect the losses at time infinity. The following
measured than the AASHTO-LRFD methods.
observations can be made based on the data presented:
(a) The measured total prestress losses, including elastic NUMERICAL EXAMPLES: COMPARISON OF
shortening, for all the girders ranged from 25.18 ksi to PROPOSED PRESTRESS LOSS PREDICTION
METHODS WITH AASHTO-LRFD METHODS
69.29 ksi.
(b) The total prestress losses in pretensioned high-strength The main purpose for calculating prestress loss is to deter-
bridge girders estimated with the proposed detailed mine concrete tensile stresses at the bottom fibers at the max-
method were the closest to the experimental values. The imum positive moment section (mid-span in simply supported
ratios of total prestress losses estimated with various pre- members) and to ensure that the concrete tensile stress limit is
diction methods to those measured were consistent with not exceeded at service conditions. As indicated earlier, it is
the results obtained from the seven bridge girders instru- proposed that transformed section properties be used in analy-
mented in this project. The average ratios of estimated- sis. Therefore, elastic shortening losses and gains are auto-
to-measured total loss were 100%, 108%, 160%, 137% matically accounted for in the analysis and do not need to be
50
calculated separately. Since most designers currently use gross used in these examples were those specified in the design
section properties, it is necessary for them to calculate and documents.
account for elastic losses and gains separately to accurately
determine the concrete tensile stresses. The following series of
examples demonstrate the two main issues being examined: Input Data
Eccentricity of strands relative to the gross girder area centroid neous gain due to the application of gravity loads are auto-
is 20.61 in.; matically accounted for if transformed section properties are
Initial tension just before transfer of prestress is 200 ksi; used in the analysis. The long-term prestress loss may be cal-
Modulus of elasticity is EP = 28,500 ksi; culated as follows:
Bending moments at mid-span:
Due to girder weight, Mg = 16,203 k-in.; fpi A ps
∆fpLT = 10.0 γ h γ st + 12.0 γ h γ st + 2.5
Due to deck weight, haunch, and diaphragms, Md = Ag
13,915 k-in.;
Due to SIDL due to the weight of barriers and wearing γ h = 1.7 − 0.01H = 1.7 − 0.01(70) = 1.00
surface, Ms = 6,058 k-in.; and γ st = 5 (1 + fci′ ) = 5 (1 + 5.7) = 0.75
Due to live load plus impact, Ml = 20,284 k-in.
200 × 8.68
∆fpLT = (10.0) (1.00)(0.75)
The live load moment shown is for AASHTO-LRFD Ser- 857
vice III stress calculation, that is, tensile stress limit check. + (12.0)(1.00)(0.75) + 2.5
In an earlier example, the modulus of elasticity, shrinkage,
and creep of the girder and deck concretes were estimated ∆fpLT = 15.19 + 9.00 + 2.50 = 26.69 ksi
using the proposed formulas. These properties will be used
here as needed by the various methods of loss prediction. The long-term prestress losses are assumed to be equiva-
lent to a negative prestress, ∆P = ∆fpLTAps = 26.69 (8.68) =
232 kip, applied at centroid of the steel area to the net con-
Gross and Transformed Section Properties crete section, or more approximately to the transformed con-
crete section. Three loading stages are considered for com-
Ec at transfer = 3,978 ksi and at service = 4,836 ksi; puting concrete stresses:
Deck concrete modulus of elasticity Ecd = 3,707 ksi;
Transforming the prestressing steel area to precast concrete (a) Prestress transfer.
using ni = 28,500/3978 = 7.16; (b) Placement of the deck and the occurrence of long-term
Transformed area is (ni−1)Aps = 6.16(8.68) = 53 in.2; loss.
Total transformed area of the section = 857 + 53 = 910 in.2; (c) Superimposed dead and live loads.
and
Composite section properties are calculated by transforming For illustration, calculation of the bottom fiber concrete
the deck concrete to the girder with an area = ndAd = 0.77 stress due to prestress transfer, using initial prestress force
(8) 89 = 545 in.2 and a corresponding total area of 857 + just before transfer, Pi, and transformed section properties:
548 = 1402 in.2.
Pi Pi e p y b Mgyb 200(8.68)
The other properties are similarly calculated as shown in fcb = + + =
A ti I ti I ti 910
Table 23.
200(8.68) 19.4(25.05) 16, 203(25.05)
+ −
374, 534 374, 534
Example 1—Approximate Loss Method and
Transformed Section Properties = 1.91 + 2.25 − 1.08 = 3.08 ksi
The elastic shortening loss of prestress due to introduction The bottom fiber stress due to deck plus haunch and dia-
of prestress to the concrete member as well as any instanta- phragms are calculated with precast section transformed
properties at service. The SIDL and live load effects are cal- code limits. Some commercial software packages give design-
culated with composite section transformed properties. The ers the option of using transformed section properties, which
various stress components are summarized in Table 24. give the impression that considerable savings could result
The AASHTO-LRFD concrete stress limit at service is from this refinement. This stipulation is based on the assump-
−0.19 fc′ = −0.19 8.0 = −0.537 ksi (i.e., tension). The bot- tion that long-term prestress losses given in the AASHTO-
tom fiber stress shown in the table is compression and is thus LRFD Specifications are valid regardless of whether gross or
below the limit. transformed section properties are used.
Although not required in design, the elastic shortening loss This example demonstrates that proper accounting for
of steel stress at transfer as well as the elastic changes in steel elastic prestress loss components produces accurate results
stress at the time of application of various loads can be deter- regardless of whether gross or transformed section properties
mined by simply substituting yb in the above stress formula for are used. It also shows that the use of gross section proper-
ties requires the extra steps of separately calculating elastic
ep and multiplying the resulting concrete stress at steel centroid
shortening loss at transfer and gain increments at various
by the steel modular ratio ni or n, whichever is applicable.
loading stages. Elastic loss may be calculated using trans-
The following is an example:
formed section properties as shown in Example 1 or using the
Concrete stress at transfer at steel centroid = 200(8.68)/ approximate formula given in the AASHTO-LRFD Specifi-
cations. For clarity of comparison, the elastic loss value from
910 + 200(8.68)19.40(19.40)/374,534 − 16,203(19.40)/
Example 1 will be used. Elastic loss calculation according to
374,534 = 1.91 + 1.74 − 0.84 = 2.81 ksi and
the LRFD formula is given in Example 3.
Elastic loss at transfer = 2.81(7.16) = 20.14 ksi.
Based on Example 1, the initial prestress, Po, equals (200.00
Similarly, the elastic gain at deck placement is −4.34 ksi,
− 20.14)40(0.217) = 1561 kip. The elastic gain due to deck
that due to SIDL is −1.52 ksi and that due to live load is weight = −4.34 ksi = −38 kip, that due to SIDL = −0.52 ksi =
−5.08 ksi. −13 kip and that due to live load = −5.08 ksi = 44 kip. All loads
and prestress forces are applied to the gross precast section,
Example 2—Approximate Loss Method and except the SIDL and live load and the associated elastic pre-
Gross Section Properties stress gains which are applied to the gross composite section.
Table 24 shows that while the results are comparable to the
The common practice at present is to use gross concrete sec- more direct analysis of Example 1, the elastic loss/gain calcu-
tion properties for concrete stress calculation to check against lation is unnecessary.
Prestress transfer Pi 26.13 29.50 29.50 26.13 29.50 4.16 4.69 4.69 4.16 4.69
Girder self weight Mg -6.01 -6.80 -6.80 -6.01 -6.80 -1.08 -1.20 -1.20 -1.08 -1.20
Subtotal 20.12 19.75 19.75 20.12 19.75 3.08 3.02 3.02 3.08 3.02
Deck placement Md -4.34 -4.77 -4.77 -4.34 -4.77 -0.95 -1.03 -1.03 -0.95 -1.03
Total 35.87 37.75 39.11 34.56 41.96 0.25 0.26 -0.19 0.29 -0.24
Example 3—AASHTO-LRFD Lump-Sum Method the stress at steel centroid will be determined at the various
stages of construction.
The proposed approximate method demonstrated in Exam- Elastic shortening loss due to initial prestress force and
ples 1 and 2 is intended to be offered as a replacement of the girder self weight is automatically accounted for, as shown
AASHTO-LRFD Lump-Sum method. This example demon- in Example 1, if transformed section properties are used. The
strates the AASHTO-LRFD Lump-Sum method. According concrete bottom fiber stress at transfer is 3.08 ksi, and the
to the AASHTO-LRFD Specifications, the elastic shortening stress at steel centroid is 2.81 ksi.
loss at prestress transfer may be calculated using the follow-
ing formula: Girder shrinkage strain from transfer to deck placement:
bid = 217 × 10−6
∆fpES = n i fcgp
Girder creep coefficient from transfer to deck placement:
where: fcgp = concrete stress at the center of gravity of pre- ψbid = 0.86
stressing tendons due to the prestressing force at transfer and
Girder creep coefficient from transfer to final time: ψbif = 1.45
the self weight of the member. Exact calculation of fcgp and
∆fpES requires knowledge of the prestress force immediately e 2p A g
after transfer, which is a function of ∆fpES itself. The Specifi- Substituting the value of α g = 1 +
Ig
cations allow use of the approximate value of steel stress
after transfer of 0.70 fpu = 0.70(270) = 189 ksi for the calcu- (20.61)2 857
=1+ = 2.03
lation of fcgp. 353, 196
Po Pi e 2p Mgep 189(8.68)
fcgp = + + = Transformed section factors between transfer and deck
Ag Ig Ig 857 placement:
1.89(8.68)(20.61)2 16, 203(20.61)
+ + = 2.94 ksi 1
353, 196 353, 196 K id =
A ps
∆fpES = 7.16(2.94) = 21.05 ksi 1 + n iα g (1 + 0.7ψ bif )
Ag
Alternatively, a formula is given in the AASHTO-LRFD 1
= = 0.77
Commentary that implicitly employs the transformed section 8.68
1 + 7.16(2.03) [1 + 0.7(1.45)]
concept described above for the calculation of ∆fpES. In that 857
case, the elastic loss would be 20.14 ksi as calculated in
Example 1. For clarity of comparison, the 20.14 ksi value is Long-term prestress losses between transfer and deck
used here. There is no mention in the AASHTO-LRFD of placement:
elastic stress changes in steel at stages of loading other than
at transfer of prestress. These changes are thus implied to be Shrinkage loss: ∆fpSR = bidEpKid = 217 × 10−6 (28,500)0.77
included in the long-term loss formula.
= 4.76 ksi
The long-term loss according to Table 5.9.5.3-1 of the
AASHTO-LRFD (1) is as follows: Creep loss: ∆fpCR = ∆fpESψbidKid = 20.16(0.86)0.77
= 13.35 ksi
f ′ − 6
33.0 1.00 − 0.15 c + 6.00 PPR − 6.00 Relaxation loss: ∆fpR2 = 1.20 ksi
6
8 − 6 Total losses: ∆fpid = ∆fpSR + ∆fpCR + ∆fpR2
= 331 − 0.15 + 6(1.0) − 6 = 31.35 ksi
6 = 4.76 + 13.35 + 1.20
= 19.31 ksi
PPR = partial prestress ratio (1.0 for prestressed precast beams)
Therefore, the change in concrete stress at the level of pre-
Example 4—Proposed Detailed Method stressing strands, ∆fpc, is:
The concrete stresses just prior to deck placement are the culated in Example 1. Thus, ∆fpCD2 = 5.89(−0.41 −0.95
sum of the stresses at transfer and the long-term losses between −0.30)(0.90)(0.78) = −6.86 ksi.
transfer and deck placement. The change in concrete stress at
the bottom fiber due to long-term loss is: Relaxation loss: ∆fpR3 = 1.20 ksi
Prestress gain due to shrinkage of the deck: ∆fpSS:
∆P = ∆fpid A ps = −19.31 × 8.68 = −168 kip Change in concrete stress at the level of prestressing strands
due to shrinkage of the deck.
−168 −168(19.64)(25.29)
∆fcb = + = −0.41 ksi
899 370, 385 A E 1 e pc e dc
∆fssp = ddf d cd +
1 + 0 . 7 ψ ddf gc
A I gc
Therefore, the concrete bottom stress just prior to deck
placement is = 3.08 −0.41 = 2.67 ksi. 451 × 10 −6 (712)(3, 707)
∆fssp =
The concrete stress due to deck placement is computed 1 + 0.7(1.79)
using precast transformed section properties at service, while
the concrete stress due to SIDL is calculated using compos- 1 + (33.39)( −16.07 − 4.00) = −0.12 ksi
1, 402 716, 173
ite transformed section properties. As shown in Example 1,
the change in the concrete stress at the bottom fiber of the ∆fssp = ∆fssp K df n(1 + 0.7ψ bdf )
girder is = −0.95 −0.30 = −1.25 ksi. Therefore, the concrete
= −0.12(0.78)5.89[1 + 0.7(0.9)] = −0.90 ksi
bottom stress just after placement of the deck and SIDL is
= 2.67 −1.25 = 1.42 ksi. Total long-term stress change between deck placement
and final time:
Shrinkage strain from deck placement to final:
bdf = 150 × 10−6 ∆fpdf = ∆fpSD + ∆fpCD1 + ∆fpCD2 + ∆fpR2 + ∆fpSS
Deck shrinkage strain from deck placement to final: = 3.33 + 7.62 + ( −6.82) + 1.20 + ( −0.90) = 6.07 ksi
ddf = 451 × 10−6
The change in the concrete stress at the bottom fiber of the
Girder creep coefficient from deck placement to final time: girder due to long-term losses is:
ψbdf = 0.90
∆P = ∆fpdf A ps = 6.07 × 8.68 = 53 kip
Deck creep coefficient from deck placement to final time:
ψddf = 1.79 53 53(32.41)38.06
∆fcb = − − = −0.12 ksi
1445 762, 151
A ps
K df = 1 1 + n i α gc (1 + 0.7ψ bif ) The net concrete bottom fiber stress before live load appli-
A gc
cation = 1.42 − 0.12 = 1.30 ksi.
(
= 1 1 + 7.16(3.12)
8.68
1402 )
[1 + 0.7(1.45)] = 0.78
Concrete Stresses Due to Live Load
Shrinkage loss: ∆fpSD = bdfEpKdf = 150 × 10−6 (28,500)0.78 The concrete stress due to live load was calculated in
= 3.33 ksi Example 1, using composite transformed section properties,
to be −1.01 ksi. Therefore, the net concrete bottom stress at
Creep loss due to initial loads:
service = 1.30 − 1.01 = 0.29 ksi.
∆fpSR = 17.0 − 0.15H = 17 − 0.15(70) = 6.51 ksi ∆fpR2 = 0.3[20.0 − 0.4 ∆fpES − 0.2( ∆fpSR + ∆fpCR )]
= 0.3[20.0 − 0.4(20.16) − 0.2(6.51 + 26.07)]
Creep Loss: ∆fpCR
= 0.3(20.0 − 8.06 − 6.51) = 1.63 ksi
∆fpCR = 12.0 fcgp − 7.0 fcdp
Thus, total long-term loss = 6.51 + 26.07 + 1.63 = 34.20 ksi.
13, 915(20.61) + 6, 058(33.39) The concrete stress analysis is similar to that for Example
= 12.0(2.81) − 7.0
353, 196 716, 173 3, except that the concrete stress due to long-term loss
changes from 0.74 ksi to (−0.74)(34.20/31.35) = −0.81 ksi,
= 33.72 − 7.0(0.81 + 0.28) = 33.72 − 7.65
and the net final concrete stress changes from −0.19 ksi to
= 26.07 ksi −0.26 ksi.
56
CHAPTER 4
Iti moment of inertia of transformed section at yt distance from neutral axis to extreme top
transfer (in.4) fibers of precast girder (in.)
K1 correction factor for aggregate type in pre- ytb distance from neutral axis to extreme bottom
dicting average value fibers of transformed section at transfer (in.)
K2 correction factor for aggregate type in pre- ybd distance from neutral axis to extreme bottom
dicting upper and lower bounds fiber of transformed section at deck place-
Kdf transformed section age-adjusted effective ment (in.)
modulus of elasticity factor, for adjustment ybc distance from neutral axis to extreme bottom
between the time of deck placement and the fiber of transformed composite section (in.)
final time yp distance from centroid of prestressing strands
Kid transformed section age-adjusted effective to extreme bottom fiber of precast girder (in.)
modulus of elasticity factor, for adjustment αs Coefficient of thermal expansion of steel
between the time of transfer and deck (per °F)
placement αg gross precast section properties factor
kc volume-to-surface ratio correction factor αgc gross composite section properties factor
kf concrete strength creep correction factor αn net precast section properties factor
khc humidity correction factor for creep αnc net composite section properties factor
khs humidity correction factor for shrinkage ∆fcd change in concrete stress at center of pre-
kh humidity correction factor, used for both stressing steel due to long-term losses be-
creep and shrinkage tween transfer and deck placement, deck
kla loading age correction factor weight, and superimposed load (ksi)
ks volume-to-surface ratio shrinkage correc- ∆fcdf change in concrete stress at center of pre-
tion factor stressing steel due to deck shrinkage (ksi)
ktd time-development correction factor ∆fcdp change in concrete stress at center of pre-
L span length (ft) stressing steel due to deck and superimposed
Lr intrinsic relaxation loss, which is the loss of loads (ksi)
stress at constant strain (ksi)
∆fpc change in concrete stress at center of pre-
Li intrinsic relaxation loss between transfer
stressing steel (ksi)
and deck placement (ksi)
∆fpCD1 loss of steel stress due to creep, between
Ld intrinsic relaxation loss between deck place-
deck placement and final time, of girder
ment and final time (ksi)
under initial loads (ksi)
Md maximum moment due to deck weight (k-in.)
∆fpCD2 loss of steel stress due to creep, between
Mg maximum moment due to self weight (k-in.)
deck placement and final time, of girder
Ml maximum moment due to live loads with
under deck and superimposed load (ksi)
impact (k-in.)
∆fpCR loss of steel stress due to creep of girder
Ms maximum moment due to superimposed
dead loads (k-in.) concrete (ksi)
n steel modular ratio = Ep / Ec ∆fpdf loss of steel stress between deck placement
nd deck concrete modular ratio = Ep / Ecd and final time (ksi)
ni initial steel modular ratio Ep / Eci ∆fpED1 elastic prestress gain due to deck placement
Pe effective prestressing force (kip) (ksi)
Pi initial prestressing force (kip) ∆fpED2 elastic prestress gain due to superimposed
Psd horizontal force in deck due to shrinkage of dead load (ksi)
deck (kip) ∆fpES loss of steel stress due to elastic shortening
PPR partial prestressing ratio (ksi)
SH shrinkage ∆fpLT total long-term loss of steel stress (ksi)
t time (days) ∆fpLT1 long-term loss of steel stress between trans-
td age of concrete at deck placement (days) fer and deck placement (ksi)
tf age of concrete at final time (days) ∆fpLT2 long-term loss of steel stress between deck
ti age of concrete when load is initially applied placement and final time (ksi)
(days) ∆fpR loss of steel stress due to relaxation (ksi)
V/S volume-to-surface ratio of the member ∆fpR1 loss of steel stress due to relaxation before
wc unit weight of concrete (kcf) transfer (ksi)
yb distance from neutral axis to extreme bot- ∆fpR2 loss of steel stress due to relaxation between
tom fibers of precast girder (in.) transfer and deck placement (ksi)
60
∆fpR3 loss of steel stress due to relaxation between ρn tensile reinforcement ratio for initial net
deck placement and final time (ksi) section
∆fpSD loss of steel stress due to shrinkage of ρnc tensile reinforcement ratio for net composite
girder between deck placement and final section
time (ksi) χ aging coefficient to account for concrete
∆fpSR loss of steel stress due to shrinkage of girder stress variability with time, taken as a con-
concrete (ksi) stant 0.7
∆fpSS loss of steel stress due to shrinkage of the ψ(t, ti) creep coefficient minus the ratio of the
deck (ksi) strain that exists t days after casting to the
∆fpSR loss of steel stress due to shrinkage (ksi) elastic strain caused when load is applied ti
∆fpT total loss of steel stress (ksi) days after casting
∆fpt loss of steel stress due to temperature varia- ψbdf girder creep coefficient minus the ratio of
tion (ksi) the strain that exists at final time to the elas-
∆Pp change in prestressing force (ksi) tic strain caused when load is applied at the
∆T Change in temperature (°F) time of deck placement
bdf shrinkage of girder between deck placement ψbid girder creep coefficient minus the ratio of the
and final time (in./in.) strain that exists at the time of deck place-
bid shrinkage of girder between transfer and ment to the elastic strain caused when load is
deck placement (in./in.) applied at the time of transfer
bif shrinkage of girder between transfer and ψbif girder creep coefficient minus the ratio of
final time (in./in.) the strain that exists at final time to the elas-
ddf shrinkage of deck between deck placement tic strain caused when load is applied at the
and final time (in./in.) time of transfer
sh shrinkage strain at a given time, t, (in./in.) ψddf deck creep coefficient minus the ratio of the
sh u ultimate shrinkage (in./in.) strain that exists at final time to the elastic
γh correction factor for humidity strain caused when load is applied at the
γst correction factor for concrete compressive time of deck loading
strength ψu ultimate creep coefficient
61
REFERENCES
1. American Association of State Highway and Transportation bers,” PCI Journal, Vol. 20, No. 3, Chicago, IL (May–June 1975)
Officials, “AASHTO-LRFD Bridge Design Specifications,” pp. 86–98.
Second Edition, Washington, DC (1998). 18. Tadros, M. K., Ghali, A., and Meyer, A. W., “Prestress Loss and
2. American Association of State Highway and Transportation Deflection of Precast Concrete Members,” PCI Journal, Vol. 30,
Officials, “AASHTO Standard Specifications for Highway No. 1, Chicago, IL (January–February 1985) pp. 114–141.
Bridges,” Fifteenth Edition, Washington, DC (1993). 19. Tadros, M. K., Ghali, A. and Dilger, W. H., “Time-Dependent
3. ACI Committee 318, “Building Code Requirements for Re- Analysis of Composite Frames,” ASCE Journal of Structural
inforced Concrete,” ACI 318-98/318R-99, American Concrete Engineering, New York, NY (April 1977) pp. 871–884.
Institute, Detroit, MI (1999). 20. Abdel Karim, A. and Tadros, M. K., “Computer Analysis of
4. Precast/Prestressed Concrete Institute, “Precast/Prestressed Spliced Girder Bridges,” ACI Structural Journal, Vol. 90, No. 1,
Concrete Bridge Design Manual,” Chicago, IL (1997). Detroit, MI (January–February 1993), pp. 21–31.
5. ACI Committee 363, “State of the Art Report on High-Strength 21. AASHO, “Standard Specifications for Highway Bridges,”
Concrete,” American Concrete Institute, Detroit, MI (1992) p. 3. Eleventh Edition, Washington, DC (1973).
6. Myers, J. J. and Carrasquillo, R. L., “Production and Quality 22. AASHTO, “Standard Specifications for Highway Bridges,”
Control of High Performance Concrete in Texas Bridge Struc- Twelfth Edition, Washington, DC (1977).
tures,” Research Report 580/589-1, Center for Transportation 23. PCI Committee on Prestress Losses, “Recommendations for
Research, University of Texas, Austin, TX (1999) 176 pp. Estimating Prestress Losses,” PCI Journal, Vol. 20, No. 4,
7. Comité Euro-International du Beton-Fédération Internationale Chicago, IL (July–August 1975) pp. 43–75.
de la Précontrainte, “CEB-FIP Model Code 1990 (CEB-FIP 24. American Association of State Highway and Transportation
MC90),” Buletin D’Information No. 213/214, Lausanne, Officials, “AASHTO-LRFD Bridge Design Specifications.”
Switzerland, May 1993. First Edition, Washington, DC (1994).
8. FHWA, “Compilation and Evaluation of Results from High Per-
25. Comité Euro-International du Beton-Fédération Internationale
formance Concrete Bridge Projects,” Contract No. DTFH61-
de la Précontrainte, “Practical Design of Structural Concrete,”
00-C-00009, Federal Highway Administration, Washington, DC
London, UK (1999) p. 25.
(2002).
26. Ontario Ministry of Transportation, “Ontario Design Highway
9. Ahlborn, T. M., French, C. E., and Shield, C. K., “High-
Code-Bridge,” Toronto, Ontario, Canada (1983).
Performance Concrete Prestressed Bridge Girders: Long Term
27. ACI-ASCE Joint Committee 423, “Tentative Recommenda-
and Flexural Behavior,” Report 2000-32, Minnesota Depart-
tions for Prestressed Concrete,” Journal of the ACI, Vol. 54,
ment of Transportation, St. Paul, MN (2000) p. 91.
Detroit, MI (1958) pp. 545–1299.
10. Huo, X. S., “Time-Dependent Analysis and Application of High
Performance Concrete in Bridges,” Ph.D. Dissertation, Depart- 28. Concrete Technology Associates, “Prestress Losses,” Techni-
ment of Civil Engineering, University of Nebraska, Lincoln, NE cal Bulletin 73-B7, Concrete Technology Associates, Tacoma,
(August 1997) p. 211. WA (July 1973).
11. Huo, X. S., Al-Omaishi, N., and Tadros, M. K., “Creep, 29. Lwin, M. M., Khaleghi, B., and Hsieh, J, C., “Prestressed
Shrinkage and Modulus of Elasticity of High Performance I-Girder Design Using High Performance Concrete and the New
Concrete,” ACI Materials Journal, Vol. 98, No. 6, Detroit, MI AASHTO LRFD Specifications,” PCI/FHWA International
(2001) pp. 440–449. Symposium on High Performance Concrete New Orleans, LA
12. ACI Committee 209, “Prediction of Creep, Shrinkage, and Tem- (October 1997) pp. 406–418.
perature Effects in Concrete Structures,” Committee Report, 30. Al-Omaishi, N., “Prestress Losses in Pretensioned High-Strength
American Concrete Institute, Detroit, MI (1992). Concrete Bridge Girders,” Ph.D. Dissertation, Department of
13. Hansen, T. C. and Mattock, A. H., “Influence of Size and Civil Engineering, University of Nebraska, Lincoln, NE (2001).
Shape of Member on the Shrinkage and Creep of Concrete.” 31. ASTM C192/C192M-00, “Standard Practice for Making and
ACI Materials Journal, Vol. 63, No. 2, Detroit, MI (1966) Curing Concrete Test Specimens in the Laboratory,” American
pp. 267–289. Society for Testing and Materials, Annual Book, Philadelphia,
14. Trost, H. “Auswirkungen des Superprositionspringzips auf PA (1992) pp. 113–119.
Kriech-und Relaxations-probleme bei Beton and Apannbeton,” 32. ASTM C469-94, “Standard Test Method for Static Modulus of
Beton und Stahlbetonbau, V. 62, No. 10, 1967, pp. 230–238; Elasticity and Poisson’s Ratio of Concrete in Compression,”
No. 11, Germany (1967) pp. 261–269. American Society for Testing and Materials, Annual Book,
15. Bazant, Z. P., “Prediction of Concrete Creep Effects Using Age- Philadelphia, PA (1994) pp. 238–241.
Adjusted Effective Modulus Method,” ACI Journal, Vol. 69, 33. ASTM C 512, “Standard Test Method for Creep of Concrete in
No. 4 (April 1972) Detroit, MI, pp. 212–217. Compression,” Philadelphia, PA, pp. 267–270.
16. Dilger, W. H., “Creep Analysis of Prestressed Concrete Struc- 34. Mokhtarzadeh, A., “Mechanical Properties of High Strength
tures Using Creep Transformed Section Properties,” PCI Journal, Concrete,” Ph.D. Dissertation, Department of Civil Engineering,
Vol. 27, No. 1, Chicago, IL (January–February 1982) pp. 89–117. University of Minnesota, Minneapolis, MN (1996).
17. Tadros, M. K., Ghali, A. and Dilger, W. H., “Time-Dependent 35. Gross, S. P. and Burns, N. H., “Field Performance of Prestressed
Prestress Loss and Deflection in Prestressed Concrete Mem- High Performance Concrete Bridges in Texas,” Research Report
62
580/589-2, Center for Transportation Research, University of Federal Highway Administration, Illinois State Division of
Texas at Austin, Austin, TX (1999). Highways, Urbana, IL (1972).
36. Magura, D. D., Sozen, M. A., and Siess, C. P., “A Study of 40. Kebraei, M., Luedke, J. and Azizinamini, A. A., “High Perfor-
Stress Relaxation in Prestressing Reinforcement,” PCI Journal, mance Concrete in 120th and Giles Bridge, Sarpy County,
Vol. 9, No. 2, Chicago, IL (April 1964) pp. 13–57. Nebraska,” University of Nebraska, Lincoln, NE (1997).
37. Greuel, A., Rogers, B. T., Miller, R. A., Shahrooz, B. M., and 41. Shenoy, C. V. and Frantz, G. C. “Structural Test of 27-Year-Old
Baseheart, T. M., “Evaluation of a High Performance Concrete Prestressed Concrete Bridge Beams,” PCI Journal, September–
Box Girder Bridge,” Research Report, University of Cincinnati, October, Chicago, IL (1991) pp 80–90.
Cincinnati, OH (2000). 42. Stanton, J. F., Barr, P. and Eberhard, M. O., “Behavior of High-
38. Pessiki, S., Kaczinski, M., and Wescott, H. H., “Evaluation of Strength HPC Bridge Girders,” Research Report, University of
Effective Prestress Forces in 28-Year-Old Prestressed Con- Washington, Seattle, WA (2000).
crete Bridge Beams,” PCI Journal, Vol. 41, No. 5, Chicago, IL 43. Seguirant, Stephen J., “New Deep WSDOT Standard Sections
(November–December 1996) pp. 78–89. Extend Spans of Prestressed Concrete Girders,” PCI Journal,
39. Mossiossian, V. and Gamble, W. L., “Time-dependent Behav- Vol. 43, No. 4, Chicago, IL (July–August 1998) pp. 92–119.
ior of Non-composite and Composite Prestressed Concrete,”
63
APPENDIXES A THROUGH M
UNPUBLISHED MATERIAL